阅读说明：本技术 一种具有自动清扫钢带功能的物料冷却输送机 (Material cooling conveyor with automatic steel belt cleaning function ) 是由 刘蔚 于 2021-03-15 设计创作，主要内容包括：本发明涉及一种具有自动清扫钢带功能的物料冷却输送机,主要包括机架、主驱动转鼓、从动张紧转鼓、钢带承载平台、钢带、水冷降温机构、熔融物料布料器、下料刮刀和具有清扫和阻挡钢带上的固体颗粒物垃圾和灰尘功能的钢带自动清扫机构。能使钢带在进入与转鼓紧密接触工作状态之前即对钢带上的固体颗粒物垃圾或灰尘进行有效清除,从而避免钢带与转鼓之间因夹入杂物而导致钢带表面产生凸凹坑或较大窟窿、导致需要停机修补或更新钢带情况的发生,有效克服了现有技术中钢带报废率高,系统维护保养工作量大和成本高等不足,能确保钢带正常工作寿命和自动化流水作业系统的连续、稳定、高效产出和低成本运行,有很强的实用性。(The invention relates to a material cooling conveyor with a function of automatically cleaning a steel belt, which mainly comprises a rack, a main driving rotary drum, a driven tensioning rotary drum, a steel belt bearing platform, the steel belt, a water-cooling mechanism, a molten material distributor, a blanking scraper and an automatic steel belt cleaning mechanism with the functions of cleaning and blocking solid particulate garbage and dust on the steel belt. The steel belt cleaning device has the advantages that solid particulate garbage or dust on the steel belt can be effectively removed before the steel belt enters the working state of being in close contact with the rotary drum, convex pits or large holes on the surface of the steel belt are prevented from being generated between the steel belt and the rotary drum due to the fact that sundries are clamped between the steel belt and the rotary drum, the steel belt is required to be stopped to repair or update the steel belt, the defects that in the prior art, the steel belt rejection rate is high, the system maintenance workload is large, the cost is high and the like are overcome, the steel belt normal working life and the automatic flow operation system are continuous, stability, high-efficiency output and low-cost operation can be guaranteed, and the.)

1. The utility model provides a material cooling conveyer with automatically, clean steel band function, it is main includes frame (1), main drive rotary drum (2) and driven tensioning rotary drum (3) that set up both ends around frame (1) respectively, steel band load-bearing platform (4) between the side frame about the frame are set up, steel band (5) between main drive rotary drum (2) and driven tensioning rotary drum (3) are set up to the closed loop, water-cooling mechanism (6) of setting in steel band load-bearing platform (4) below, molten material distributing device (8) of setting in driven tensioning rotary drum (3) top, and set up unloading scraper (7) and lower hopper (10) other in main drive rotary drum (2) side, its characterized in that still cleans mechanism (9) including the steel band automation that sets firmly between the side frame about the frame, wherein:

the automatic steel belt cleaning mechanism (9) is characterized in that a main body of the automatic steel belt cleaning mechanism (9) is fixedly arranged above a steel belt (5) beside the inner side below the driven tensioning rotary drum (3), has the function of cleaning and blocking solid particulate garbage and dust on the steel belt, and mainly comprises a tool rest (901), a cleaning plate (902), a connecting bolt A (903), a joist (904), a support (905), a locking bolt A (906), a spring plate (907), a locking bolt B (908), a deslagging plate (909), a connecting bolt B (910) and a brush (911);

the support (905) is fixedly arranged on the left and right side frames of the rack;

the main body of the joist (904) is in a long strip shape, the whole joist is arranged between the left and right side frames of the frame in a spanning way, and two ends of the joist are arranged on the support (905) in a shaft way;

the main body of the tool rest (901) is in an isosceles triangle shape and is fixedly arranged on the lower side surface of the joist (904);

the cleaning plate (902) main body is V-shaped and is fixedly arranged on the two side waists of the tool rest (901) through the connecting bolt A (903);

the spring plate (907) is arranged at the bottom ends of two side waists of the tool rest (901) through the locking bolt A (906);

the deslagging plate (909) is assembled and connected with the spring plate (907) through the locking bolt B (908);

the brush (911) main body is strip-shaped, the length of the brush is slightly larger than the width of the steel strip, and the brush is assembled and connected with the triangular bottom edge of the tool holder (901) through the connecting bolt B (910);

when the device works, the V-shaped cleaning plate (902) and the brush (911) are fixedly arranged on the tool rest (901) and are pressed and limited by the joist (904) and are in a close contact state with the surface of the steel belt, solid particulate garbage on the steel belt automatically slides towards the edges of two sides of the steel belt when encountering the V-shaped cleaning plate (902), is cleaned and collected to the positions near the spring plates (907) of the two sides, and is discharged outside the edges of the two sides of the steel belt through the slag discharge plate (909), and dust on the steel belt is blocked by the brush (911), so that the surface of the steel belt running to the lower part of the driven tensioning rotary drum (3) is ensured to be clean, no garbage or dust is clamped between the steel belt and the rotary drum, the condition that the steel belt is damaged is avoided, and the normal.

Technical Field

The invention relates to the technical field of material cooling and conveying equipment, in particular to a material cooling and conveying machine which is provided with an automatic steel belt cleaning mechanism and is beneficial to ensuring the running safety of steel belts and improving the overall production efficiency.

Background

In the production process of petrochemical refining and petrochemical industry, a large amount of high-temperature liquid molten products are generated, such as: the solid granular product comprises molten liquid sulfur with the temperature of about 135 ℃, molten liquid petroleum resin and phenolic resin with the temperature of about 210 ℃, molten liquid paraffin with the temperature of about 58 ℃, 52-degree rubber additive product and the like, which are cooled and formed into the solid granular product convenient for packaging, storage and transportation. At present, the cooling and forming of the molten liquid products are all completed by a steel strip material cooling conveyor. The basic structure of a conventional steel belt material cooling conveyor is shown in fig. 1, and mainly comprises a frame 1, a main driving rotary drum 2 and a driven tensioning rotary drum 3 which are respectively arranged at the front end and the rear end of the frame, a steel belt bearing platform 4 arranged between the left side frame and the right side frame of the frame, a steel belt 5 arranged between the main driving rotary drum 2 and the driven tensioning rotary drum 3 in a closed loop manner, a water cooling mechanism 6 arranged below the steel belt bearing platform 4, a molten material distributor 8 arranged above the driven tensioning rotary drum 3, and a blanking scraper 7 and a blanking hopper 10 which are arranged beside the main driving rotary drum 2. When the device works, a steel belt is supported by a steel belt bearing platform, the closed-loop tensioning sleeve is arranged on the main driving rotary drum and the driven tensioning rotary drum, and under the driving of the main driving rotary drum and the spraying cooling of the water cooling mechanism, the high-temperature liquid molten material borne on the surface of the steel belt is evaporated, cooled and solidified to form a solid particle product which has lower temperature and meets the quality standard requirement in the process of conveying the high-temperature liquid molten material from one end of the conveyor to the other end, and finally the solid particle product is scraped by a discharging scraper and enters a storage bin through a discharging hopper. In order to ensure that the steel belt is not damaged due to solid particle garbage clamped between the steel belt and the rotary drum in the long-time running process of the steel belt, a plastic brush is generally arranged on the upper surface of the steel belt below the driven tensioning rotary drum to deal with the damage. Although a certain blocking effect is achieved, as the amount of solid particulate garbage blocked in front of the brush is large, part of the solid particulate garbage passes through the brush and is clamped between the steel belt and the rotary drum, so that convex pits are generated on the surface of the steel belt, or when the brush is worn and large particles are clamped between the steel belt and the rotary drum, the steel belt is pushed out of a large hole, so that the steel belt needs to be stopped to be repaired or updated, besides the normal production of an automatic flow operation system is influenced and huge economic loss is caused, at least tens of thousands of yuan of steel belt repairing cost needs to be additionally borne, or million yuan of steel belt updating cost is worth. Therefore, the cleaning device using the brush as the solid particulate garbage on the steel strip at present has the defects of scientific and reasonable structure, poor cleaning effect, incapability of ensuring the normal service life of the steel strip, incapability of meeting the use requirements of continuous, high-efficiency, high-quality and low-cost output of an automatic line production system, and urgent improvement due to the consideration of practicability and economy.

Disclosure of Invention

The invention aims to overcome the defects of the traditional steel belt material cooling conveyor in cleaning solid particulate garbage on a steel belt, and provides the steel belt material cooling conveyor which has a scientific and reasonable structure, is reliable in operation, can timely clean the solid particulate garbage from the steel belt out of a machine, can ensure the normal service life of the steel belt, and meets the continuous, efficient and safe production and low-cost output use requirements of an automatic flow operation system

The invention discloses a material cooling conveyor with an automatic steel belt cleaning function, which mainly comprises a frame, a main driving rotary drum and a driven tensioning rotary drum which are respectively arranged at the front end and the rear end of the frame, a steel belt bearing platform arranged between a left frame and a right frame of the frame, a steel belt arranged between the main driving rotary drum and the driven tensioning rotary drum in a closed loop manner, a water cooling mechanism arranged below the steel belt bearing platform, a molten material distributor arranged above the driven tensioning rotary drum, and a blanking scraper and a blanking hopper which are arranged beside the main driving rotary drum, and is characterized by also comprising an automatic steel belt cleaning mechanism fixedly arranged between the left frame and the right frame of the frame, wherein:

the automatic steel belt cleaning mechanism main body is fixedly arranged above a steel belt beside the inner side below the driven tensioning rotary drum, has the function of cleaning and blocking solid particulate garbage and dust on the steel belt, and mainly comprises a tool rest, a cleaning plate, a connecting bolt A, a joist, a support, a locking bolt A, a spring plate, a locking bolt B, a deslagging plate, a connecting bolt B and a brush;

the support is fixedly arranged on the left and right side frames of the frame;

the joist main body is in a long strip shape, the whole joist main body is arranged between the left and right side frames of the rack in a spanning manner, and two ends of the joist main body are axially arranged on the support;

the tool rest main body is in an isosceles triangle shape and is fixedly arranged on the lower side surface of the joist;

the cleaning plate main body is V-shaped and is fixedly arranged on the two side waists of the tool rest through the connecting bolt A;

the spring plates are arranged at the bottom ends of the two side waists of the knife rest through the locking bolts A;

the deslagging plate is assembled and connected with the spring plate through the locking bolt B;

the brush main body is in a long strip shape, the length of the brush main body is slightly larger than the width of the steel strip, and the brush main body is assembled and connected with the triangular bottom edge of the tool rest through the connecting bolt B;

when the device works, the V-shaped cleaning plate and the brushes are fixedly arranged on the tool rest and are pressed and limited by the supporting beam, the device is in a close contact state with the surface of the steel belt, solid particulate garbage on the steel belt slides towards the edge directions of two sides of the steel belt automatically when encountering the V-shaped cleaning plate, the solid particulate garbage is cleaned and collected to the positions near the spring plates on two sides, the solid particulate garbage is discharged outside the edges of two sides of the steel belt through the deslagging plate, dust on the steel belt is blocked by the brushes, the surface of the steel belt running to the lower part of the driven tensioning rotary drum is ensured to be clean, no garbage or dust is clamped between the steel belt and the rotary drum, the damage to the steel belt.

Based on the conception, the material cooling conveyor with the function of automatically cleaning the steel belt is reasonably and additionally provided with the steel belt automatic cleaning mechanism on the basis of the existing steel belt material cooling conveyor, so that solid particle garbage or dust possibly existing on the steel belt can be effectively cleaned before the steel belt enters the working state of being tightly contacted with the driven tensioning rotary drum, thereby avoiding the occurrence of the condition that convex pits or large holes are generated on the surface of the steel belt and the steel belt needs to be stopped for repairing or updating the steel belt due to the fact that sundries are clamped between the steel belt and the rotary drum, effectively overcoming the defects of high rejection rate of the steel belt, large system maintenance workload, high cost and the like in the prior art, providing basic guarantee for ensuring the normal working life of the steel belt and providing continuous, stable, high-efficiency output, low-cost operation and product safety up to the standard for an automatic flow operation system, obviously have simple structure and scientific and reasonable, job stabilization and safe and reliable, the daily maintenance work load is little and use cost low grade a great deal of advantage, has solved a big difficult problem of present puzzlement industry, is the ideal renewal product of a great originality in the current steel band material cooling conveyer field, has very strong practicality and valuable market perspective.

Drawings

FIG. 1 is a schematic view of the general structure of a prior art steel strip material cooling conveyor associated with the present invention;

FIG. 2 is a schematic diagram of the general structure of an embodiment of the present invention;

FIG. 3 is a schematic diagram of the structure and layout of an automatic cleaning mechanism for steel belts in an embodiment of the present invention.

In the figure:

1. frame 2, main drive rotary drum 3, driven tensioning rotary drum 4, steel band load-bearing platform

5. Steel belt 6, water cooling mechanism 7, blanking scraper 8, molten material distributor

9. Automatic steel belt cleaning mechanism 901, tool rest 902, cleaning plate 903 and connecting bolt A

904. Joist 905, support 906, locking bolt A907, spring plate 908 and locking bolt B

909. Slag discharge plate 910, connecting bolt B911, brush 10 and discharging hopper

Detailed Description

The invention will be further described with reference to the figures and the exemplary embodiments.

In fig. 1, 2 and 3, the material cooling conveyor with the function of automatically cleaning steel belts of the present invention mainly comprises a frame 1, a main driving rotary drum 2 and a driven tensioning rotary drum 3 respectively arranged at the front end and the rear end of the frame 1, a steel belt bearing platform 4 arranged between the left side frame and the right side frame of the frame, a steel belt 5 arranged between the main driving rotary drum 2 and the driven tensioning rotary drum 3 in a closed loop manner, a water cooling mechanism 6 arranged below the steel belt bearing platform 4, a molten material distributor 8 arranged above the driven tensioning rotary drum 3, and a blanking scraper 7 and a blanking hopper 10 arranged beside the main driving rotary drum 2, and is characterized by further comprising an automatic steel belt cleaning mechanism 9 fixedly arranged between the left side frame and the right side frame of the frame, wherein:

the automatic steel belt cleaning mechanism 9 is characterized in that a main body of the automatic steel belt cleaning mechanism 9 is fixedly arranged above a steel belt 5 beside the inner side below the driven tensioning rotary drum 3, has the function of cleaning and blocking solid particulate garbage and dust on the steel belt, and mainly comprises a tool rest 901, a cleaning plate 902, a connecting bolt A903, a joist 904, a support 905, a locking bolt A906, a spring plate 907, a locking bolt B908, a deslagging plate 909, a connecting bolt B910 and a brush 911;

the support 905 is fixedly arranged on the left and right side frames of the frame;

the main body of the joist 904 is in a long strip shape, the whole joist is arranged between the left and right side frames of the frame in a spanning manner, and two ends of the joist are arranged on the support 905 in a shaft-mounted manner;

the main body of the tool rest 901 is in an isosceles triangle shape and is fixedly arranged on the lower side surface of the joist 904;

the cleaning plate 902 is V-shaped and is fixedly arranged on the two side waists of the tool rest 901 through the connecting bolt A903;

the spring plate 907 is arranged at the bottom ends of the two side waists of the tool rest 901 through the locking bolt A906;

the deslagging plate 909 is assembled and connected with the spring plate 907 through the locking bolt B908;

the brush 911 is long, the length of the brush is slightly greater than the width of the steel strip, and the brush is assembled and connected with the triangular bottom edge of the tool holder 901 through the connecting bolt B910;

when the device works, the V-shaped cleaning plate 902 and the brush 911 are fixedly arranged on the tool rest 901, are pressed and limited by the joist 904 and are in close contact with the surface of the steel belt, solid particulate garbage on the steel belt automatically slides towards the edges of two sides of the steel belt when encountering the V-shaped cleaning plate 902, are cleaned and collected to be close to the spring plates 907 on two sides, and are discharged outside the edges of two sides of the steel belt through the slag discharge plate 909, dust on the steel belt is blocked by the brush 911, so that the surface of the steel belt moving to the lower part of the driven tensioning rotary drum 3 is ensured to be clean, and no garbage or dust is clamped between the steel belt and the rotary drum, thereby avoiding the occurrence of the condition of damaging the steel belt and effectively ensuring.