阅读说明：本技术 一种槽钢和工字钢共用孔型的低成本生产方法 (Low-cost production method for channel steel and I-steel sharing hole pattern ) 是由 李强 宋维兆 黄玮钢 于 2021-01-25 设计创作，主要内容包括：本发明公开了一种槽钢和工字钢共用孔型的低成本生产方法,1、工字钢和槽钢以腰宽相差在20mm以内相邻的两个规格；2、将坯料加热至工艺温度后在BD轧机轧制3～5道次；3、在BD轧机上最后一道次必须为骨头形状的控制孔型；4、精轧机组前2-3道次为共用孔型,将轧件宽度控制到两个规格成品腰宽的中间宽度,工字钢和槽钢分别采用的孔型为：工字钢：精轧前两道孔型共用,第二道为万能轧机的“H”孔型,第三道之后采用不同孔型将轧件轧制成所需的工字钢成品尺寸；槽钢：将精轧前两架万能轧机组装成两辊轧机,前三道孔型共用且均为两辊轧机的蝶形孔型,将轧件上边的两个真腿轧制成两个假腿,第四道以后不同孔型将轧件轧制成所需的槽钢成品尺寸。(The invention discloses a low-cost production method of a common hole pattern of channel steel and I-steel, wherein 1, the I-steel and the channel steel have two adjacent specifications with the waist width difference within 20 mm; 2. heating the blank to a process temperature, and rolling the blank in a BD rolling mill for 3-5 times; 3. the last pass on the BD rolling mill must be a control hole pattern of a bone shape; 4. the front 2-3 passes of the finishing mill set are common pass, the width of a rolled piece is controlled to be the middle width of the waist widths of finished products with two specifications, and the pass adopted by I-shaped steel and channel steel is as follows: h-shaped steel: two pass are shared before finish rolling, the second pass is an H-pass of a universal mill, and the third pass is followed by rolling the rolled piece into a required I-steel finished product size by adopting different pass; channel steel: assembling the two universal rolling mills before finish rolling into two-roller rolling mills, wherein the first three pass share and are butterfly pass of the two-roller rolling mills, rolling two real legs on the rolled piece into two artificial legs, and rolling the rolled piece into the required channel steel finished product size by different pass after the fourth pass.)

1. A low-cost production method of a groove steel and I-steel shared hole type is characterized by adopting the following technical production scheme: 1. the I-shaped steel and the channel steel have two adjacent specifications with the waist width difference within 20 mm; 2. heating the blank to a process temperature, rolling the blank in a BD rolling mill for 3-5 times, and rolling the blank into a material shape required by finish rolling; 3. different combinations of deep hole cutting and closed hole cutting can be used in the first few passes on a BD rolling mill, and the last pass is a control hole type of a bone shape; 4. the front 2-3 passes of the finishing mill set are common pass, the width of a rolled piece is controlled to be the middle width of the waist widths of finished products with two specifications, and the pass adopted by I-shaped steel and channel steel is as follows: h-shaped steel: two pass are shared before finish rolling, namely the first pass is a control pass of a two-roll mill, the second pass is an H-pass of a universal mill, and the third pass is followed by rolling the rolled piece into the required finished I-steel size by adopting different pass; channel steel: assembling the two universal rolling mills before finish rolling into two-roller rolling mills, wherein the first three pass share and are butterfly pass of the two-roller rolling mills, rolling two real legs on the rolled piece into two artificial legs, and rolling the rolled piece into the required channel steel finished product size by different pass after the fourth pass.

Technical Field

The invention relates to a low-cost production method of a common hole pattern of channel steel and I-steel.

Background

The hot rolled I-steel and channel steel are both carbon structural steel for construction and machinery, are steel sections with complex sections, the I-steel is a long steel section with an I-shaped section, and the channel steel is a long steel section with a groove-shaped section, and are mainly used for tunnel culverts, water diversion projects, building structures, curtain wall projects, mechanical equipment, vehicle manufacturing and the like. The traditional channel steel is rolled and produced by adopting a butterfly hole pattern through a two-roller rolling mill, and the I-steel is mostly rolled and produced by adopting a cogging mill (BD mill for short) and a universal mill. The production method has the advantages that the cost of the roller and the tooling is high, the product changing time is long, the workload of replacing the roller tooling is large, and the production cost is high.

Disclosure of Invention

The invention aims to provide a low-cost production method of a channel steel and I-steel shared hole pattern, which has the production capacity of rolling 4 specifications of channel steel and I-steel by using the least rollers and tools, reduces the number of spare rollers and the roller cost in section bar production, shortens the product changing time and improves the operation efficiency.

The low-cost production method of the common hole pattern of the channel steel and the I-steel for realizing the purpose adopts the following technical production scheme: 1. the I-shaped steel and the channel steel have two adjacent specifications with the waist width difference within 20 mm; 2. heating the blank to a process temperature, rolling the blank in a BD rolling mill for 3-5 times, and rolling the blank into a material shape required by finish rolling; 3. different combinations of deep hole cutting and closed hole cutting can be used in the first few passes on a BD rolling mill, and the last pass is a control hole type of a bone shape; 4. the front 2-3 passes of the finishing mill set are common pass, the width of a rolled piece is controlled to be the middle width of the waist widths of finished products with two specifications, and the pass adopted by I-shaped steel and channel steel is as follows: h-shaped steel: two pass are shared before finish rolling, namely the first pass is a control pass of a two-roll mill, the second pass is an H-pass of a universal mill, and the third pass is followed by rolling the rolled piece into the required finished I-steel size by adopting different pass; channel steel: assembling the two universal rolling mills before finish rolling into two-roller rolling mills, wherein the first three pass share and are butterfly pass of the two-roller rolling mills, rolling two real legs on the rolled piece into two artificial legs, and rolling the rolled piece into the required channel steel finished product size by different pass after the fourth pass.

Compared with the traditional two-roller mill for rolling channel steel by butterfly-shaped holes, the method for rolling the channel steel by using the four-roller universal mill has the advantages that the size of a finished product can be controlled by adjusting the horizontal roller and the vertical roller gaps of the universal mill, the influence caused by abrasion of the rolling groove can be eliminated by means of adjusting the roller gaps, the service life of the rolling groove is prolonged, the yield is increased, and the cost of the rolling roller is reduced. In addition, the rolled I-steel and channel steel use the common hole pattern as much as possible in the finishing mill group according to the capacity of the rolling mill, the spare roll quantity and the replacement time of the roll are reduced, the operation efficiency is improved, and the production cost is reduced.

Drawings

FIG. 1 is a diagram of a preferred exemplary hole pattern system in the process of the present invention;

FIG. 2 is a hole pattern size diagram of the BD rolling mill of FIG. 1;

FIG. 3 shows the edging pass of an I-steel and the H-pass of a universal mill;

FIG. 4 shows U-shaped hole patterns of a universal rolling mill for channel steel.

Detailed Description

The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings:

because the rolling mill of the section steel mill implemented by the invention has small capacity, the billet with 150mm by 150mm is selected from the billet sizes available in the mill for rolling.

As shown in the attached figure 1, the BD rolling mill adopts three-pass reciprocating rolling, the waist extension coefficient is less than 1.8, and the purpose is to shorten the rolling time of the BD rolling mill and improve the rolling rhythm on the premise of ensuring the normal biting of a rolled piece.

As shown in the attached figure 2, the purpose of adopting a closed hole type, a closed hole type and a control hole type in the BD rolling mill is to control the width of the final rolled material shape of the BD rolling mill and avoid that the waist width of the material shape is too large and small-specification products cannot be rolled.

Each pass of the finishing mill group corresponds to one type of rolling mill, wherein the universal rolling mill has the capacity of disassembling and assembling into a short-stress two-roller rolling mill, and the pass of each specification is designed as shown in the drawing.

General parts of I-shaped steel: the depth cutting of the two-roller mill is controlled to be 1 hole type; the universal mill has 1H-shaped hole. Non-universal section: 2 edge rolling pass of the two-roller mill; the universal mill has 5H-shaped holes. General part of channel-section steel: 2 butterfly-shaped hole patterns are formed on the two-roller mill; the two-roller mill butterfly-shaped control holes are 1. Non-universal section: 2 edge rolling pass of the two-roller mill; the reverse U-shaped hole patterns of the universal mill are 4.

After the 150X 150mm square billet is rolled by a BD rolling mill for three times, the waist width is 178mm, and the leg width is 103 mm. The inclination of the side wall of the closed hole type lower roller is 3-4 degrees, so that the heavy vehicle quantity of the roller is reduced, and the cost is reduced. And when the I-shaped steel is rolled, the second finish rolling pass is an H-shaped pass of a universal rolling mill, and the waist width of a rolled piece is rolled to 166 mm. And the subsequent 5 universal rolling mills adopt different hole type designs respectively.

In 14 hours, the vertical rolls of the universal rolling mill adopt larger rolling reduction to reduce the waist width of a rolled piece to 141mm, and in addition, a first edge rolling mill hole pattern is arranged behind a third universal rolling mill to provide larger leg rolling reduction to reduce the leg width to 85 mm. The rolling mill 16 is a universal mill, the vertical rolls and the edger have small rolling reduction, and the waist width and the leg width of the mill are gradually reduced to the size required by a finished product. When rolling channel steel, the finishing mill group disassembles the front two universal mills to assemble a two-roller mill, and forms a three-butterfly-shaped-hole continuous rolling system with the first two-roller mill, so that two real legs with the length of 41.5mm on the upper side of the waist part are rolled into a false leg with the height of 6mm, and the length of the lower leg is controlled. The leg length of the channel steel is controlled by the rest 2 edgers, and 4U-shaped hole types of 4 universal rolling mills are used for rolling the rolling mills into the sizes required by the sizes of finished products. The width of the last pass of the universal hole pattern of the finishing mill group is controlled to 182mm when the I-steel is rolled, the uniform distribution of the extension coefficients of the legs and the waist in the rolling process of the universal rolling mill of the finishing mill group is considered, the extension ratio of the waist and the legs ranges from 1.005 to 1.04, the quality defect of leg waist pulling or waist leg pulling can occur when the extension ratio of the waist and the legs exceeds 1.04, in addition, the larger the value is, the longer the long tongue of the waist of the finished product is, the larger the influence on the yield is, on the contrary, the short tongue of the finished product is, and the waste of the crop during fixed-length saw cutting is less. In the invention, when channel steel is rolled, the three butterfly-shaped holes before finish rolling adopt downward pressure rolling when being matched with rollers, and the roller diameter of the lower roller is prevented from being increased by piling steel by a button head in consideration of that the extension of the upper leg is larger than that of the lower leg in the process of rolling the real leg into the artificial leg. The leg prosthesis of the universal rolling mill pass before the finished product is different from the two-roller rolling pass, the height of the leg prosthesis is gradually increased, the increment is similar to the waist compression amount, and the last correction is carried out on the leg prosthesis in the K2 pass to ensure that two vertex angles of the K1 finished product pass can be filled.