Multi-point intelligent driving scraper conveyor

文档序号:546725 发布日期:2021-06-04 浏览:20次 中文

阅读说明:本技术 一种多点智能驱动刮板输送机 (Multi-point intelligent driving scraper conveyor ) 是由 赵如意 高峰 孙雁波 韩新健 逯盛华 于 2021-04-01 设计创作,主要内容包括:本发明涉及刮板输送机领域,具体涉及一种多点智能驱动刮板输送机。包括机头架组件、中部槽、刮板链与机尾架组件,所述中部槽设置有多个,所述机头架组件、中部槽、机尾架组件通过哑铃销依次连接,所述刮板链由机头架组件开始,经过中部槽的上方,到达机尾架组件后经机尾架组件回转回到机头架组件形成闭合链,多个中部槽中,至少两个的中部槽上安装有驱动结构并形成驱动中部槽,所述机头架组件与机尾架组件内部取消设驱动结构,驱动中部槽上还安装有链轮组件,所述刮板链安装在链轮组件上本发明设计巧妙,结构合理也无须对现有技术进行太大改进,有效提高了煤矿的经济效益,具有很大的推广意义。(The invention relates to the field of scraper conveyors, in particular to a multipoint intelligent driving scraper conveyor. The chain scraper device comprises a head frame assembly, a middle groove, a scraper chain and a tail frame assembly, wherein the middle groove is provided with a plurality of head frame assemblies, the middle groove and the tail frame assembly are sequentially connected through a dumbbell pin, the scraper chain passes through the head frame assembly and the middle groove and then returns to the head frame assembly through the tail frame assembly to form a closed chain, driving structures are arranged on at least two middle grooves in the plurality of middle grooves to form driving middle grooves, the driving structures are cancelled in the head frame assembly and the tail frame assembly, chain wheel assemblies are further arranged on the driving middle grooves, and the scraper chain is arranged on the chain wheel assemblies.)

1. The utility model provides a multiple spot intelligence drive scraper conveyor which characterized in that: the chain scraper comprises a head frame assembly (1), a middle groove (2), a scraper chain (3) and a tail frame assembly (4), wherein the middle groove (2) is provided with a plurality of grooves, the head frame assembly (1), the middle groove (2) and the tail frame assembly (4) are sequentially connected through a dumbbell pin (5), the scraper chain (3) starts from the head frame assembly (1), passes through the upper part of the middle groove (2), returns to the head frame assembly (1) through the tail frame assembly (4) to form a closed chain after reaching the tail frame assembly (4), is arranged in at least two middle grooves (2) to form a driving middle groove (6), the driving structures are cancelled in the head frame assembly (1) and the tail frame assembly (4), a chain wheel assembly (7) is further arranged on the driving middle groove (6), and the scraper chain (3) is arranged on the chain wheel assembly (7), the driving structure drives the chain wheel component (7) to rotate, further drives the scraper chain (3) to operate, and sends out the materials.

2. The multi-point intelligent driving scraper conveyor according to claim 1 is characterized in that the driving middle trough (6) is a middle trough main body (2), the multi-point intelligent driving scraper conveyor further comprises a pressing block (8), an inner hexagonal socket head cap screw (9) and a pin nut (10), the top of the chain wheel assembly (7) is fixed on the middle trough (2) through the pressing block (8), the inner hexagonal socket head cap screw (9) and the pin nut (10), and two sides of the chain wheel assembly (7) are fixed on the middle trough (2) through hexagon head cap bolts (11).

3. The multipoint intelligent driving scraper conveyor according to claim 1 is characterized in that an upper middle plate (12) is arranged above the chain wheel assembly (7), two sides of the upper middle plate (12) are fixed on the middle groove (2), openings for the chain wheel assembly (7) to pass through are formed in two ends of the upper middle plate (12), and the chain wheel assembly (7) is in adaptive connection with the scraper chain (3) through the openings.

4. The multi-point intelligent driving scraper conveyor according to claim 1, characterized in that the driving structure is a speed reducing motor (13), and a driving shaft of the speed reducing motor (13) is fixedly connected with a central rotating shaft of the chain wheel assembly (7) and transmits driving force to the chain wheel assembly (7) and further to the scraper chain (3).

5. The multi-point intelligent driving scraper conveyor according to claim 1, characterized by further comprising pin rails (14), wherein the pin rails (14) are connected with the middle trough (2) through pin rail coupling pins (15) and stop pins (16).

6. The multi-point intelligent drive scraper conveyor of claim 5 characterized in that the pin rails (14) are of a side-hung configuration.

Technical Field

The invention relates to the field of scraper conveyors, in particular to a multipoint intelligent driving scraper conveyor.

Background

The scraper conveyor is used as coal mine working face transportation equipment, not only plays a role of conveying coal, but also is a moving track of a coal mining machine and a pushing fulcrum of a hydraulic support. At present, a scraper conveyor is generally provided with two driving devices which are respectively arranged at the head part and the tail part of the scraper conveyor; the driving device transmits traction force through the traction scraper chain, overcomes various running resistances and drives the scraper conveyor to run; the larger the resistance is, the larger the tension of the scraper chain is, the larger the required traction force is, the larger the required motor power is, and the more the power consumption is increased; simultaneously, tensile increase also improves the corresponding intensity requirement to the scraper chain, and then leads to scraper chain thickening. And the driving parts of the machine head and the machine tail have larger volumes, so that the problems of lagging of the end head bracket of the working face, insufficient space for pedestrians and the like are caused. Along with the improvement of the production efficiency of the fully mechanized mining face, the scraper conveyor power loading machine is increasingly large, the current power loading machine can reach 3 × 1600KW, the stable starting and stable operation of the scraper conveyor under the heavy load condition are directly related to the fault rate and the service life of the scraper conveyor and the production safety of the fully mechanized mining face, and the high reliability is difficult to achieve in reality.

Therefore, it is necessary to solve the above-mentioned technical problems.

Disclosure of Invention

In order to solve the technical problems, the invention provides a multipoint intelligent driving scraper conveyor, which creatively cancels a driving device at the head and the tail of the scraper conveyor, but arranges the driving device on a middle groove, and a plurality of chain wheels driving the middle groove synchronously run to provide power to drive a scraper chain to move so as to finally play a role in conveying materials, and adopts the following technical scheme:

the utility model provides a multiple spot intelligent drive scraper conveyor, includes frame head subassembly, middle part groove, scrapes chain and tailstock subassembly, the middle part groove is provided with a plurality ofly, frame head subassembly, middle part groove, tailstock subassembly connect gradually through the dumbbell round pin, scrape the chain and begin by frame head subassembly, through the top in middle part groove, get back to frame head subassembly through tailstock subassembly gyration and form closed chain after arriving frame tail subassembly, in a plurality of middle part grooves, install drive structure and form drive middle part groove on at least two middle part grooves, drive structure is established with the inside cancellation of frame head subassembly, still installs the sprocket subassembly on the drive middle part groove, it installs on the sprocket subassembly to scrape the chain, drive structure drives the sprocket subassembly and rotates, further drives and scrapes the operation of chain head subassembly, sees the material off.

Furthermore, the driving middle groove comprises a middle groove main body, a pressing block, an inner hexagonal socket head cap screw and a pin nut, the top of the chain wheel assembly is fixed on the middle groove through the pressing block, the inner hexagonal socket head cap screw and the pin nut, and two sides of the chain wheel assembly are fixed on the middle groove through a hexagonal head bolt.

Further, an upper middle plate is arranged above the chain wheel assembly, two sides of the upper middle plate are fixed on the middle groove, openings for the chain wheel assembly to pass through are formed in two ends of the upper middle plate, and the chain wheel assembly is connected with the scraper chain in an adaptive mode through the openings.

Furthermore, the driving structure is a speed reducing motor, a driving shaft of the speed reducing motor is fixedly connected with a central rotating shaft of the chain wheel assembly, and driving force is transmitted to the chain wheel assembly and further transmitted to the scraper chain.

Further, the pin rail is further included and is connected with the middle groove through a pin rail connecting pin and a stop pin.

Preferably, the pin track is of a side-hung structure.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the scraper conveyor, through the improvement of the structure, the driving structure is not arranged at the head and the tail of the scraper conveyor, and the driving structure is distributed on the middle groove body, so that the tension of the scraper chain is reduced, the diameter of the chain is reduced, the traction force is reduced, the energy consumption is greatly reduced, and the scraper conveyor is far superior to the prior art.

2. The invention increases the pedestrian space of the nose and the tail by improving the nose and the tail, can correspondingly reduce the unloading height of the nose and the tail, reduces the power loss, and is a novel scraper conveyor with small volume, large transportation capacity and stable operation.

3. The invention is a multipoint drive, because the number of drives is increased, less than 30 percent of the drives can still normally run when a fault occurs, and the overall reliability is greatly improved

In conclusion, the coal mine water-saving device is ingenious in design, reasonable in structure, and free of great improvement on the prior art, effectively improves the economic benefit of a coal mine, and has great popularization significance.

Drawings

FIG. 1 is a front view of the overall structure of the present invention;

FIG. 2 is a top view of the overall structure of the present invention;

FIG. 3 is a front view of the drive center channel configuration of the present invention;

FIG. 4 is a top view of the drive center channel configuration of the present invention;

FIG. 5 is a schematic view of the cross-sectional structure A-A of FIG. 3;

in the figure: the device comprises a machine head frame assembly 1, a middle groove 2, a scraper chain 3, a machine tail frame assembly 4, a dumbbell pin 5, a driving middle groove 6, a chain wheel assembly 7, a pressing block 8, a hexagon socket head cap screw 9, a pin nut 10, a hexagon head bolt 11, an upper middle plate 12, a speed reducing motor 13, a pin rail 14, a pin rail connecting pin 15 and a stop pin 16.

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 5, the invention provides a multipoint intelligent driving scraper conveyor, which comprises a head frame assembly 1, a middle groove 2, a plurality of scraper chains 3 and a tail frame assembly 4, wherein the middle groove 2 is provided, the head frame assembly 1, the middle groove 2 and the tail frame assembly 4 are sequentially connected through a dumbbell pin 5, the scraper chains 3 pass through the head frame assembly 1 and the middle groove 2, reach the tail frame assembly 4 and then return to the head frame assembly 1 through the tail frame assembly 4 to form a closed chain, in the middle grooves 2, at least two middle grooves 2 are provided with driving structures to form driving middle grooves 6, the driving middle grooves 6 can also be added to all the middle grooves 2 to form driving middle grooves 6, and the driving middle grooves 6 are required to be uniformly distributed on the whole transportation line, so as to avoid the occurrence of stress.

Drive structure is established with the inside cancellation of tail frame subassembly 4 to nose frame subassembly 1, still installs sprocket assembly 7 on the drive middle part groove 6, scrape chain 3 and install on sprocket assembly 7, drive structure drives sprocket assembly 7 and rotates, further drives and scrapes the operation of chain 3, sees the material off.

The driving middle groove 6 is a middle groove main body 2 and further comprises a pressing block 8, an inner hexagonal socket head cap screw 9 and a pin nut 10, the top of the chain wheel assembly 7 is fixed on the middle groove 2 through the pressing block 8, the inner hexagonal socket head cap screw 9 and the pin nut 10, and two sides of the chain wheel assembly 7 are fixed on the middle groove 2 through hexagon head cap bolts 11.

An upper middle plate 12 is arranged above the chain wheel assembly 7, two sides of the upper middle plate 12 are fixed on the middle groove 2, openings for the chain wheel assembly 7 to pass through are formed in two ends of the upper middle plate 12, the chain wheel assembly 7 is connected with the scraper chain 3 in an adaptive mode through the openings, and a scraper of the scraper chain 3 passes through the middle plate 12.

The driving structure is a speed reducing motor 13, a driving shaft of the speed reducing motor 13 is fixedly connected with a central rotating shaft of the chain wheel assembly 7, and driving force is transmitted to the chain wheel assembly 7 and further transmitted to the scraper chain 3.

And the pin rail 14 is further included, and the pin rail 14 is connected with the middle groove 2 through a pin rail coupling pin 15 and a stop pin 16.

The pin track 14 is a side hanging structure.

The invention relates to the following principle:

in the invention, a plurality of middle grooves are connected by dumbbell pins to ensure that the middle groove can be driven to deflect to adapt to a fully mechanized mining face, the pin rail is of a side-hung structure, the pin rail is a walking guide part of a coal mining machine and is fixed by a pin rail connecting pin and a stop pin, and the coal mining machine is meshed with the pin rail through a walking wheel to walk; the driving middle grooves transmit torque with the chain wheel component through the spline shaft of the speed reducing motor, the speed reducing motor drives the chain wheel component to rotate, and then the driving force is transmitted to the scraper chain, the driving middle groove chain wheel components synchronously run, and rotate at the headstock component and the tailstock component, and finally the material is conveyed out, the scraper conveyor in the prior art is generally provided with two driving devices which are respectively arranged at the head part and the tail part of the scraper conveyor; the multi-point intelligent driving scraper conveyor reasonably arranges the position of a scraper conveyor driving device, drives are evenly distributed on the middle grooves of the scraper conveyor, and a plurality of driving middle groove chain wheel assemblies synchronously run to drive the scraper chain to move, so that the material conveying function is realized.

Although only the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art, and all changes are encompassed in the scope of the present invention.

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