Forklift cab chassis assembly with intelligent sensing function

文档序号:547180 发布日期:2021-06-04 浏览:5次 中文

阅读说明:本技术 一种智能感知的叉车驾驶室底盘总成 (Forklift cab chassis assembly with intelligent sensing function ) 是由 姜宗平 于丰博 伍松 施泽 王绪全 于 2021-04-12 设计创作,主要内容包括:本发明公开了一种智能感知的叉车驾驶室底盘总成,智能感知的叉车驾驶室底盘总成包括底板操纵系统,所述底板操纵系统包括底板总成及与所述底板总成相连、用以带动所述底板总成上下移动的第一伸缩调节装置,还包括与所述第一伸缩调节装置相连、用以控制所述第一伸缩调节装置运动的控制系统。上述智能感知的叉车驾驶室底盘总成能够根据驾驶员的实际身高调整底板总成的位置,不仅可以使驾驶员上下驾驶室更加便捷,而且可以提高驾驶员驾车时的舒适性。(The invention discloses an intelligent sensing forklift cab chassis assembly which comprises a chassis control system, wherein the chassis control system comprises a chassis assembly, a first telescopic adjusting device and a control system, the first telescopic adjusting device is connected with the chassis assembly and used for driving the chassis assembly to move up and down, and the control system is connected with the first telescopic adjusting device and used for controlling the first telescopic adjusting device to move. Above-mentioned fork truck driver's cabin chassis assembly of intelligent perception can be according to driver's actual height adjustment bottom plate assembly's position, not only can make driver's cab about more convenient, travelling comfort when can improving the driver moreover.)

1. The utility model provides a fork truck driver's cabin chassis assembly of intelligent perception, characterized in that, includes bottom plate operating system (4), bottom plate operating system (4) including bottom plate assembly (40) and with bottom plate assembly (40) link to each other, be used for driving the first flexible adjusting device that bottom plate assembly (40) reciprocated, still include with first flexible adjusting device links to each other, is used for controlling the control system of first flexible adjusting device motion.

2. The chassis assembly of claim 1, further comprising a mounting base (41) slidably coupled to the floor assembly (40), wherein the floor assembly (40) is pushed to slide up and down relative to the mounting base (41) by the first telescopic adjustment device through telescopic movement in a vertical direction.

3. The smart aware forklift cab chassis assembly of claim 2, wherein the first telescoping adjustment device is embodied as a first electric push rod (42).

4. The smart aware forklift cab chassis assembly of claim 3, wherein a fixed end of the first power push rod (42) is hinged to the mounting base (41), and a movable end of the first power push rod (42) is hinged to the chassis assembly (40).

5. The chassis assembly of a smart aware forklift cab according to any one of claims 1 to 4, further comprising a pedal system (5) disposed under the floor assembly (40), wherein the pedal system (5) includes a pedal body (50) for a driver to get on or off the vehicle and a second telescopic adjusting device connected to the pedal body (50) for driving the pedal body (50) to move in a horizontal direction, and the second telescopic adjusting device is connected to the control system.

6. The chassis assembly of the smart sensing forklift cab as recited in claim 5, wherein the second telescopic adjusting device comprises a linear guide rail (51) and a second electric push rod (52), a fixed end of the linear guide rail (51) is used for being fixedly connected with a frame (101) of the cab (10), a sliding end of the linear guide rail (51) is fixedly connected with the pedal body (50), a fixed end of the second electric push rod (52) is used for being hinged with the frame (101), and a movable end of the second electric push rod (52) is hinged with the pedal body (50).

7. The smart aware forklift cab chassis assembly of claim 5, wherein the control system comprises a controller, and a set of seat aware switches and/or switch buttons electrically connected to the controller;

the controller is triggered through the seat sensing switch to control the first telescopic adjusting device and the second telescopic adjusting device to move;

and triggering the controller through the switch button group to control the start and stop of the first telescopic adjusting device.

8. The smart aware forklift cab chassis assembly of claim 7, wherein said set of switch buttons comprises:

a first button to lower the floor assembly (40);

a second button to raise the floor assembly (40).

9. The smart aware forklift cab chassis assembly of claim 7, wherein the controller is specifically a PLC.

Technical Field

The invention relates to the technical field of forklifts, in particular to an intelligent sensing forklift cab chassis assembly.

Background

As shown in fig. 1, the basic components in the cab of a reach truck include: a cab 10, a steering wheel 20, a seat 30, a floor assembly 40, and a pedal body 50. Wherein, H1: the height difference between the floor assembly 40 and the pedal body 50; h2: the difference in height of the seat 30 and the floor assembly 40.

In the prior art, only the positions of the steering wheel 20 and the seat 30 are adjustable, and the rest of the components are not adjustable, i.e., H1 and H2 are not adjustable in FIG. 1, and H1 and H2 determine the convenience of getting on and off the driver and the comfort of the driver sitting on the seat 30 for putting his legs. For a driver with a small size, the driver can get on the bicycle with great effort, when the driver sits on the seat 30 to operate the forklift, the feet of the driver can be in a suspended state, and the driver can get off the forklift in one day and is fatigued; the problem also exists for a tall driver, because the size of H2 is not adjustable, the driver is too tall and the legs are too long, so that the driver is more restricted when driving a vehicle, the legs cannot be extended, and the driver is tired when working in one day.

Therefore, how to avoid the difficulty in ensuring comfort when a driver drives a vehicle is a technical problem that needs to be solved by those skilled in the art at present.

Disclosure of Invention

The invention aims to provide an intelligent sensing forklift cab chassis assembly, which can realize the up-and-down movement of the chassis assembly, thereby being convenient for improving the comfort of a driver during driving.

In order to achieve the purpose, the invention provides an intelligent sensing forklift cab chassis assembly which comprises a chassis operating system, wherein the chassis operating system comprises a chassis assembly, a first telescopic adjusting device and a control system, the first telescopic adjusting device is connected with the chassis assembly and used for driving the chassis assembly to move up and down, and the control system is connected with the first telescopic adjusting device and used for controlling the first telescopic adjusting device to move.

Optionally, the installation base is slidably connected with the bottom plate assembly, and the first telescopic adjusting device can move vertically to push the bottom plate assembly to slide up and down relative to the installation base.

Optionally, the first telescopic adjusting device is specifically a first electric push rod.

Optionally, the fixed end of the first electric push rod is hinged to the mounting base, and the movable end of the first electric push rod is hinged to the bottom plate assembly.

Optionally, the vehicle body further comprises a pedal system arranged below the bottom plate assembly, the pedal system comprises a pedal body for a driver to get on or off the vehicle and a second telescopic adjusting device connected with the pedal body and used for driving the pedal body to move along the horizontal direction, and the second telescopic adjusting device is connected with the control system.

Optionally, the second telescopic adjusting device comprises a linear guide rail and a second electric push rod, the fixed end of the linear guide rail is fixedly connected with the frame of the cab, the sliding end of the linear guide rail is fixedly connected with the pedal body, the fixed end of the second electric push rod is hinged to the frame, and the movable end of the second electric push rod is hinged to the pedal body.

Optionally, the control system comprises a controller, and a seat sensing switch and/or a switch button group electrically connected with the controller;

the controller is triggered through the seat sensing switch to control the first telescopic adjusting device and the second telescopic adjusting device to move;

and triggering the controller through the switch button group to control the start and stop of the first telescopic adjusting device.

Optionally, the switch button group includes:

a first button to lower the floor assembly;

a second button to raise the floor assembly.

Optionally, the controller is specifically a PLC.

Compared with the background art, the intelligent sensing forklift cab chassis assembly provided by the embodiment of the invention comprises a bottom plate operating system, wherein the bottom plate operating system comprises a bottom plate assembly and a first telescopic adjusting device, the first telescopic adjusting device is connected with the bottom plate assembly and is used for driving the bottom plate assembly to move up and down, and further the intelligent sensing forklift cab chassis assembly further comprises a control system, the control system is connected with the first telescopic adjusting device and is used for controlling the first telescopic adjusting device to move. Therefore, the control system controls the first telescopic adjusting device to move so that the first telescopic adjusting device drives the bottom plate assembly to move up and down, on one hand, when a driver gets on or off the vehicle, the bottom plate assembly moves down so as to create a larger space for getting on or off the vehicle and enable the driver to get on or off the cab more conveniently; on the other hand, after the driver sits and fixes, can reciprocate through adjusting the bottom plate assembly to the travelling comfort when being convenient for improve driver's driving. In other words, compared with the traditional mode that the bottom plate assembly cannot be adjusted according to the height of the driver, the intelligent sensing forklift cab bottom plate assembly provided by the embodiment of the invention can adjust the position of the bottom plate assembly according to the actual height of the driver, so that the driver can get on or off the cab more conveniently, and the driving comfort of the driver can be improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

FIG. 1 is a schematic view of a prior art cab;

FIG. 2 is a top view of a prior art cab;

fig. 3 is a schematic structural diagram of a forklift steering system according to an embodiment of the present invention;

FIG. 4 is a top view of a forklift steering system with the pedal body retracted as provided by an embodiment of the invention;

FIG. 5 is a top view of a forklift steering system pedal body extended in accordance with an embodiment of the present invention;

FIG. 6 is a schematic structural view of a floor maneuvering system;

FIG. 7 is a cross-sectional view A-A of the pedal body of FIG. 3 shown retracted;

FIG. 8 is a cross-sectional view A-A of the pedal body of FIG. 3 with the pedal body extended;

FIG. 9 is a flow chart of the automated control of the floor operating system and the pedal system;

FIG. 10 is a flow chart of the manual control of the floor manipulating system;

FIG. 11 is a main control block diagram of the floor operating system and the pedal system;

FIG. 12 is a block diagram of the floor assembly lift control;

fig. 13 is a block diagram of the expansion control of the pedal body.

Wherein:

10-cab, 101-frame, 20-steering wheel steering gear, 30-seat, 40-floor assembly and 50-pedal body;

4-a bottom plate operating system, 41-a mounting base and 42-a first electric push rod;

5-pedal system, 51-linear guide rail, 52-second electric push rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The core of the invention is to provide an intelligent sensing forklift cab chassis assembly, which can realize the up-and-down movement of the chassis assembly, thereby being convenient for improving the comfort of a driver during driving.

In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

It should be noted that the following directional terms such as "upper end, lower end, left side, right side" and the like are defined based on the drawings of the specification.

Referring to fig. 2 to 13, fig. 2 is a top view of a cab in the prior art; fig. 3 is a schematic structural diagram of a forklift steering system according to an embodiment of the present invention; FIG. 4 is a top view of a forklift steering system with the pedal body retracted as provided by an embodiment of the invention; FIG. 5 is a top view of a forklift steering system pedal body extended in accordance with an embodiment of the present invention; FIG. 6 is a schematic structural view of a floor maneuvering system; FIG. 7 is a cross-sectional view A-A of the pedal body of FIG. 3 shown retracted; FIG. 8 is a cross-sectional view A-A of the pedal body of FIG. 3 with the pedal body extended; FIG. 9 is a flow chart of the automated control of the floor operating system and the pedal system; FIG. 10 is a flow chart of the manual control of the floor manipulating system; FIG. 11 is a main control block diagram of the floor operating system and the pedal system; FIG. 12 is a block diagram of the floor assembly lift control; fig. 13 is a block diagram of the expansion control of the pedal body.

The intelligent sensing forklift cab chassis assembly provided by the embodiment of the invention can be applied to a forklift cab system, the forklift cab system comprises a cab 10, the intelligent sensing forklift cab chassis assembly is arranged in the cab 10, the forklift cab chassis assembly comprises a bottom plate operating system 4, the bottom plate operating system 4 comprises a bottom plate assembly 40 and a first telescopic adjusting device, the first telescopic adjusting device is connected with the bottom plate assembly 40, the first telescopic adjusting device is used for driving the bottom plate assembly 40 to move up and down, further, the intelligent sensing forklift cab chassis assembly further comprises a control system, the control system is connected with the first telescopic adjusting device, and the control system is used for controlling the first telescopic adjusting device to move.

Therefore, the control system controls the first telescopic adjusting device to move so that the first telescopic adjusting device drives the bottom plate assembly 40 to move up and down, on one hand, when a driver gets on or off the vehicle, the bottom plate assembly 40 moves down so as to create a larger space for getting on or off the vehicle, and the driver can get on or off the cab 10 more conveniently; on the other hand, after the driver sits and fixes, can move up and down through adjusting bottom plate assembly 40 to the travelling comfort when being convenient for improve driver's driving.

That is to say, compared with the traditional mode that the bottom plate assembly 40 cannot be adjusted according to the height of the driver, the intelligent sensing forklift cab bottom plate assembly provided by the embodiment of the invention can adjust the position of the bottom plate assembly 40 according to the actual height of the driver, so that the driver can get on or off the cab 10 more conveniently, and the comfort of the driver during driving can be improved.

Further, the chassis assembly of the forklift cab with the intelligent sensing function further comprises an installation base 41 in sliding connection with the bottom plate assembly 40, the installation base 41 is fixedly connected with the frame 101 of the cab 10, the first telescopic adjusting device and the bottom plate assembly 40 are arranged above the installation base 41, and the bottom plate assembly 40 is pushed to slide up and down relative to the installation base 41 through the vertical telescopic movement of the first telescopic adjusting device.

It should be noted that, the first telescopic adjusting device is specifically a first electric push rod 42, and meanwhile, the bottom plate assembly 40 can only slide along the vertical direction, and the movable end of the first electric push rod 42 can move along the vertical direction to push the bottom plate assembly 40 to slide up and down relative to the mounting base 41. Of course, the sliding connection can be in many ways, such as a linear guide connection, or a pipe sleeve connection.

Specifically, the fixed end of the first electric push rod 42 is hinged to the mounting base 41, the hinge point is f, the movable end of the first electric push rod 42 is hinged to the base plate assembly 40, and the hinge point is g. The extension and contraction movements of the first electric push rod 42 can respectively drive the raising and lowering movements of the bottom plate assembly 40 relative to the mounting base 41.

In order to further facilitate getting on and off of a driver, the intelligent sensing forklift cab chassis assembly further comprises a pedal system 5 arranged below the bottom plate assembly 40, the pedal system 5 comprises a pedal body 50 and a second telescopic adjusting device, wherein the pedal body 50 is used for the driver to get on and off, the second telescopic adjusting device is connected with the pedal body 50, the second telescopic adjusting device is used for driving the pedal body 50 to move in the horizontal direction, and the second telescopic adjusting device is connected with the control system.

That is to say, through the flexible adjusting device motion of control system control second to make the flexible adjusting device of second drive footboard body 50 and remove along the horizontal direction, so, when the driver gets on or off the bus, footboard body 50 outwards stretches out, so that the more convenient getting on or off the bus of driver.

In comparison, in the prior art, as shown in fig. 2:

h3: the width of the cab 10;

h4: the width occupied by the pedal body 50;

h5: the effective width of the floor assembly 40.

Because the width H3 of the cab 10 is limited and the floor assembly 40 is high above the ground, the existing forklift is also provided with the pedal body 50 for the convenience of getting on and off the vehicle by the driver; in order to allow the pedal body 50 to really play a role of facilitating getting on and off of the vehicle, the size H4 must be large enough, so that the H5 size of most of vehicle types is small due to the fact that the space of H5 is necessarily compressed on the premise that H3 is limited, and H5 is a foot space, so that the operation space of a driver is small, and the comfort is poor.

However, in the pedal system 5 provided in the embodiment of the present invention, the second telescopic adjusting device drives the pedal body 50 to move in the horizontal direction, so that the pedal body 50 extends outward when the driver gets on or off the vehicle, so as to enable the driver to get on or off the vehicle more conveniently, and when the driver is in a normal driving state, the second telescopic adjusting device drives the pedal body 50 to retract, and the hidden pedal body 50 can be used to solve the problem of compressing the step space of the driver in the prior art, so as to improve the comfort of the driver during driving to a certain extent.

Specifically, the second telescopic adjusting device includes a linear guide 51 and a second electric push rod 52, a fixed end of the linear guide 51 is fixedly connected to the frame 101 of the cab 10, a sliding end of the linear guide 51 is fixedly connected to the pedal body 50, a fixed end of the second electric push rod 52 is hinged to the frame 101 of the cab 10, a hinge point is k, a movable end of the second electric push rod 52 is hinged to the pedal body 50, and a hinge point is j. Based on the above structure, the pedal body 50 can perform a linear extending or retracting motion by pushing or pulling the second electric push rod 52.

The pedal body 50 is used only when getting on or off the vehicle, and is not used by the driver in a normal operation state.

On the basis of the above, the control system can be set to comprise an automatic control system and/or a manual control system. The automatic control system comprises a controller and a seat sensing switch electrically connected with the controller, wherein the seat sensing switch is used for triggering the controller; the manual control system comprises a controller and a switch button group electrically connected with the controller, wherein the controller is triggered by a seat sensing switch to control the first telescopic adjusting device and the second telescopic adjusting device to move; the controller is triggered through the switch button group to control the first telescopic adjusting device to start and stop. Of course, the controller may be specifically configured as a PLC.

It should be noted that the control function of the controller is well known to those skilled in the art and is not a key point of the present application, and the key point of the present application is to realize the function of controlling the movement of the first telescopic adjusting device and/or the second telescopic adjusting device through the connection relationship of the controller, the seat sensing switch and/or the switch button group.

Regarding the automatic control:

the first step is as follows: acquiring an induction signal of a seat sensing switch;

the second step is that: judging whether a driver is seated or not according to the induction signal;

the third step: if not, controlling the first electric push rod 42 of the bottom plate operating system 4 to retract to a first preset position and the second electric push rod 52 of the pedal system 5 to extend to a second preset position;

the fourth step: if yes, the first electric push rod 42 of the floor manipulating system 4 is controlled to extend to the first memory position, and the second electric push rod 52 of the pedal system 5 is controlled to retract to the second memory position.

In the first and second steps, it is noted that the seat 30 on which the driver sits has a seat sensing switch SA1 therein, and the seat sensing switch SA1 is well known to those skilled in the art, and SA1 is 1 when the driver sits on the seat 30 and SA1 is 0 when the driver leaves the seat 30.

For the third step, when the driver is out of the seat (SA1 ═ 0), the controller controls the first electric push rod 42 of the floor manipulating system 4 to shorten (the relay KA1 ═ 1, the relay KA2 ═ 0) to lower the floor assembly 40, and controls the second electric push rod 52 of the pedal system 5 to extend (the relay KA3 ═ 1, the relay KA4 ═ 0) to extend the pedal body 50; when the first electric push rod 42 retracts to the first preset position, the first electric push rod 42 is controlled to stop, and when the second electric push rod 52 extends to the second preset position, the second electric push rod 52 is controlled to stop.

The preset position refers to the limit position which can be reached by the corresponding electric push rod.

For the fourth step, when the driver is in the seat (SA1 ═ 1), the controller controls the first electric push rod 42 of the floor manipulating system 4 to extend (the relay KA1 is 0, the relay KA2 is 1) to raise the floor assembly 40, and controls the second electric push rod 52 of the pedal system 5 to shorten (the relay KA3 is 0, the relay KA4 is 1) to retract the pedal body 50; when the first electric push rod 42 is retracted to the first memory position, the first electric push rod 42 is controlled to stop, and when the second electric push rod 52 is extended to the second memory position, the second electric push rod 52 is controlled to stop.

The memory position refers to a position which is reached before the corresponding electric push rod and can be used for improving the driving comfort of the driver.

Regarding manual switch control:

the set of switch buttons includes a first button SB1 for lowering the floor assembly 40 and a second button SB2 for raising the floor assembly 40. The push button SB1 and the push button SB2 control the shortening and extending operations of the first electric push rod 42, respectively. When the first button (SB1 ═ 1) for lowering the floor assembly 40 is pressed, the controller controls the first electric push rod 42 to shorten (the relay KA1 ═ 1, the relay KA2 ═ 0), and pulls the floor assembly 40 downward; when the second button SB2 (1) for raising the floor assembly 40 is pressed, the controller controls the first electric push rod 42 to extend (the relay KA1 (0), and the relay KA2 (1)), so as to push the floor assembly 40 to raise upward.

When each control action is stopped, the controller reads and records the position information of the electric push rod and covers the last recorded position information.

It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.

The intelligent sensing forklift cab chassis assembly provided by the invention is described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are provided only to help understand the concepts of the present invention and the core concepts thereof. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

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