阅读说明：本技术 一种低密阻燃防霉无醛添加纤维板的生产方法及纤维板 (Production method of low-density flame-retardant mildew-proof formaldehyde-free addition fiberboard and fiberboard ) 是由 石志锋 马路 陈晓栋 吴德伟 黄庸 李璐雯 李敏琦 周伟 于 2020-12-31 设计创作，主要内容包括：本发明提供一种低密阻燃防霉无醛添加纤维板的生产方法及纤维板,该方法包括热磨蒸煮步骤中,蒸煮时间为3.0-5.0min,蒸煮压力为8.0-9.5bar,蒸煮温度为165-175℃；所述施胶步骤中,添加的胶粘剂为MDI无醛胶黏剂,施胶量为干纤维的7-10％,使用的防水材料为58#全精炼石蜡,添加量为干纤维的0.9-1.3％,使用的添加助剂为无醛发泡剂,添加量为干纤维的0.2-0.3％,防霉剂的添加量为干纤维的0.1％；所述纤维干燥步骤中,在纤维干燥后加入添加量为干纤维的5-10％的阻燃剂；所述热压步骤中,采用连续式压机,热压温度为180-240℃,热压因子为10-12s/mm。本发明可以克服无醛添加纤维板品种单一,应用范围窄等不足,具备低密、阻燃、防霉等优点。(The invention provides a production method of a low-density flame-retardant mildew-proof formaldehyde-free addition fiberboard and the fiberboard, wherein the method comprises the steps of hot grinding and cooking, wherein the cooking time is 3.0-5.0min, the cooking pressure is 8.0-9.5bar, and the cooking temperature is 165-175 ℃; in the sizing step, the added adhesive is MDI aldehyde-free adhesive, the sizing amount is 7-10% of dry fiber, the used waterproof material is 58# fully refined paraffin, the addition amount is 0.9-1.3% of the dry fiber, the used addition auxiliary agent is aldehyde-free foaming agent, the addition amount is 0.2-0.3% of the dry fiber, and the addition amount of the mildew preventive is 0.1% of the dry fiber; in the fiber drying step, a flame retardant with the addition amount of 5-10% of the dry fiber is added after the fiber is dried; in the hot pressing step, a continuous press is adopted, the hot pressing temperature is 180-240 ℃, and the hot pressing factor is 10-12 s/mm. The invention can overcome the defects of single variety, narrow application range and the like of the formaldehyde-free fiberboard, and has the advantages of low density, flame retardance, mildew resistance and the like.)

1. A production method of a low-density flame-retardant mildew-proof formaldehyde-free added fiberboard comprises the steps of wood peeling → chipping → screening → washing → hot grinding and stewing → sizing → fiber drying → paving and forming → prepressing → hot pressing → cooling → sanding → sawing → inspecting → packaging and warehousing, and is characterized in that:

in the step of hot grinding and cooking, the cooking time is 3.0-5.0min, the cooking pressure is 8.0-9.5bar, and the cooking temperature is 165-175 ℃;

in the sizing step, the added adhesive is MDI aldehyde-free adhesive, the sizing amount is 7-10% of dry fiber, the used waterproof material is 58# fully refined paraffin, the addition amount is 0.9-1.3% of the dry fiber, the used addition auxiliary agent is aldehyde-free foaming agent, the addition amount is 0.2-0.3% of the dry fiber, and the addition amount of the mildew preventive is 0.1% of the dry fiber;

in the fiber drying step, a flame retardant with the addition amount of 5-10% of the dry fiber is added after the fiber is dried;

in the hot pressing step, a continuous press is adopted, the hot pressing temperature is 180-240 ℃, and the hot pressing factor is 10-12 s/mm.

2. The production method according to claim 1, characterized in that:

in the wood peeling step, the wood raw materials are 40% of pine and 60% of miscellaneous wood, and the diameter of the wood is 100-300 mm.

3. The production method according to claim 1, characterized in that:

in the sizing step, the mildew preventive comprises the following components in parts by weight: 25 parts of benzisothiazolinone, 30 parts of octadecyl benzyl methyl ammonium chloride, 10 parts of stabilizing agent and 35 parts of water.

4. The production method according to claim 1, characterized in that:

in the sizing step, the addition mode is that MDI (diphenylmethane diisocyanate) aldehyde-free adhesive, 58# fully refined paraffin, aldehyde-free foaming agent, mildew preventive and water are fully and uniformly mixed and then directly sprayed on the surface of the fiber.

5. The production method according to any one of claims 1 to 4, characterized in that:

in the hot pressing step, the hot pressing process comprises the following steps: high pressure 1.6-2.2MPa, heat transfer section pressure 0.3-0.6MPa, and thickness fixing section pressure 1.0-1.5 MPa;

and spraying a release agent, high-temperature-resistant emulsified silicone oil, an emulsifier, a surfactant and deionized water on the steel belt of the continuous press.

6. The production method according to any one of claims 1 to 4, characterized in that:

in the fiber drying step, the flame retardant comprises the following components in parts by weight: 30 parts of ammonium polyphosphate, 15 parts of C-type metal borate, 20 parts of Z-type metal borate, 15 parts of nano silicon dioxide, 10 parts of anti-caking agent and 10 parts of anti-sticking agent.

7. The production method according to any one of claims 1 to 4, characterized in that:

in the fiber drying step, the flame retardant comprises the following components in parts by weight: 35 parts of pentaerythritol phosphate, 30 parts of ammonium polyphosphate, 10 parts of coupling agent, 15 parts of magnesium hydroxide and 10 parts of dispersing agent.

8. The low-density flame-retardant mildewproof aldehyde-free additive fiberboard produced by adopting the production method of the low-density flame-retardant mildewproof aldehyde-free additive fiberboard in any one of claims 1 to 7.

Technical Field

The invention relates to the technical field of fiberboard manufacturing, in particular to a production method of a low-density flame-retardant mildew-proof formaldehyde-free fiberboard.

Background

At present, the fiberboard without aldehyde addition is mainly used for cabinet panels or furniture back boards and is mainly characterized in that no aldehyde is added, and the defect that the urea-formaldehyde resin fiberboard continuously releases free formaldehyde is overcome; the production process comprises the steps of chipping, hot grinding, gluing, drying, paving, hot pressing, health preserving, sanding, sawing and packaging.

The urea-formaldehyde resin fiber board has been developed into the product types of flame retardant, moisture-proof, mildew-proof, low-density and other processes in the prior art, but the formaldehyde-free fiber board is basically focused on product applications such as routing, furniture back boards and the like due to late technical development and application, and a board process for developing special application scenes such as low-density, flame retardant, mildew-proof and the like does not exist.

Therefore, the prior art has the defects of single variety, narrow application range and the like of the formaldehyde-free fiber board.

Disclosure of Invention

The invention mainly aims to provide a production method of a low-density flame-retardant mildew-proof aldehyde-free added fiberboard, which can overcome the defects of single variety, narrow application range and the like of the aldehyde-free added fiberboard and has the advantages of low density, flame retardance and mildew resistance.

The invention also aims to provide the low-density flame-retardant mildew-proof aldehyde-free addition fiberboard prepared by the production method.

In order to achieve the main purpose, the production method of the low-density flame-retardant mildew-proof formaldehyde-free addition fiberboard comprises the steps of wood peeling → chipping → screening → washing → hot grinding and cooking → sizing → fiber drying → paving and forming → pre-pressing → hot pressing → cooling → sanding → sawing → inspection → packaging and warehousing, and the like, wherein in the hot grinding and cooking step, the cooking time is 3.0-5.0min, the cooking pressure is 8.0-9.5bar, and the cooking temperature is 165-175 ℃; in the sizing step, the added adhesive is MDI aldehyde-free adhesive, the sizing amount is 7-10% of dry fiber, the used waterproof material is 58# fully refined paraffin, the addition amount is 0.9-1.3% of the dry fiber, the used addition auxiliary agent is aldehyde-free foaming agent, the addition amount is 0.2-0.3% of the dry fiber, and the addition amount of the mildew preventive is 0.1% of the dry fiber; in the fiber drying step, a flame retardant with the addition amount of 5-10% of the dry fiber is added after the fiber is dried; in the hot pressing step, a continuous press is adopted, the hot pressing temperature is 180-240 ℃, and the hot pressing factor is 10-12 s/mm.

In a further scheme, in the wood peeling step, the wood raw materials comprise 40% of pine and 60% of miscellaneous wood, and the diameter of the wood is 100-300 mm.

In a further scheme, in the sizing step, the mildew preventive comprises the following components in parts by weight: 25 parts of benzisothiazolinone, 30 parts of octadecyl benzyl methyl ammonium chloride, 10 parts of stabilizing agent and 35 parts of water.

In a further scheme, in the sizing step, the addition mode is that the MDI aldehyde-free adhesive, the No. 58 fully refined paraffin, the aldehyde-free foaming agent, the mildew preventive and water are fully and uniformly mixed and then are directly sprayed on the surface of the fiber.

In a further aspect, in the hot pressing step, the hot pressing process includes: high pressure 1.6-2.2MPa, heat transfer section pressure 0.3-0.6MPa, and thickness fixing section pressure 1.0-1.5 MPa; and spraying a release agent, high-temperature-resistant emulsified silicone oil, an emulsifier, a surfactant and deionized water on the steel belt of the continuous press.

In a further aspect, in the fiber drying step, the flame retardant comprises the following components in parts by weight: 30 parts of ammonium polyphosphate, 15 parts of C-type metal borate, 20 parts of Z-type metal borate, 15 parts of nano silicon dioxide, 10 parts of anti-caking agent and 10 parts of anti-sticking agent.

In a further aspect, in the fiber drying step, the flame retardant comprises the following components in parts by weight: 35 parts of pentaerythritol phosphate, 30 parts of ammonium polyphosphate, 10 parts of coupling agent, 15 parts of magnesium hydroxide and 10 parts of dispersing agent.

Therefore, the low-density flame-retardant mildew-proof fiberboard and the production method thereof provided by the invention have the advantages that the MDI (diphenylmethane diisocyanate) formaldehyde-free adhesive, the waterproof material, the mildew preventive and the like are used, the prepared fiberboard does not contain formaldehyde, the growth of mildew on the surface of the board can be better inhibited, the water resistance of the board is good, the joint strength of the board is high, and the low-density flame-retardant mildew-proof fiberboard has the advantages of no formaldehyde addition, low density, flame retardance, mildew prevention and the like.

Drawings

FIG. 1 is a flow chart of an embodiment of the production method of the low-density flame-retardant mildew-proof formaldehyde-free fiberboard of the invention.

The invention is further explained with reference to the drawings and the embodiments.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention.

Referring to fig. 1, the production method of the low-density flame-retardant mildew-proof formaldehyde-free additive fiberboard comprises the steps of wood peeling → chipping → screening → washing → hot grinding and steaming → sizing → fiber drying → paving and forming → pre-pressing → hot pressing → cooling → sanding → saw cutting → inspection → packaging and warehousing.

The first embodiment is as follows:

in the step of thermal grinding and cooking, the cooking time is 3.0-5.0min, the cooking pressure is 8.0-9.5bar, and the cooking temperature is 165-175 ℃.

In the sizing step, the added adhesive is MDI formaldehyde-free adhesive, the sizing amount is 7-10% of dry fiber, the used waterproof material is 58# fully refined paraffin, the addition amount is 0.9-1.3% of the dry fiber, the used addition auxiliary agent is formaldehyde-free foaming agent, the addition amount is 0.2-0.3% of the dry fiber, and the addition amount of the mildew preventive is 0.1% of the dry fiber.

In the fiber drying step, a flame retardant with the addition amount of 5-10% of the dry fiber is added after the fiber is dried.

In the hot pressing step, a continuous press is adopted, the hot pressing temperature is 180-240 ℃, and the hot pressing factor is 10-12 s/mm.

In the wood peeling step, the wood raw materials are 40% of pine and 60% of miscellaneous wood, and the diameter of the wood is 100-300 mm.

In the sizing step, the mildew preventive comprises the following components in parts by weight: 25 parts of benzisothiazolinone, 30 parts of octadecyl benzyl methyl ammonium chloride, 10 parts of stabilizing agent and 35 parts of water.

In the sizing step, the addition mode is that MDI does not have aldehyde adhesive, 58# fully refined paraffin, does not have aldehyde foaming agent, mildew preventive and water are directly sprayed on the surface of the fiber after being fully and uniformly mixed.

In the hot pressing step, the hot pressing process comprises the following steps: high pressure 1.6-2.2MPa, heat transfer section pressure 0.3-0.6MPa, and thickness fixing section pressure 1.0-1.5 MPa; and spraying a release agent, high-temperature-resistant emulsified silicone oil, an emulsifier, a surfactant and deionized water on the steel belt of the continuous press. The steel strip is sprayed with a release agent, high-temperature-resistant emulsified silicone oil, an emulsifier, a surfactant and deionized water, and the release agent, the high-temperature-resistant emulsified silicone oil, the emulsifier, the surfactant and the deionized water have the effects of smoothly releasing and separating the plate and the steel strip and preventing fibers from being adhered to the steel strip.

In the fiber drying step, the flame retardant comprises the following components in parts by weight: 30 parts of ammonium polyphosphate, 15 parts of C-type metal borate, 20 parts of Z-type metal borate, 15 parts of nano silicon dioxide, 10 parts of anti-caking agent and 10 parts of anti-sticking agent.

Specifically, the invention discloses a production method of a low-density flame-retardant mildew-proof formaldehyde-free addition fiberboard, which comprises the following steps:

A. the wood raw material is 40% pine and 60% miscellaneous wood, the diameter of the wood is 300mm, and the bark content is reduced by adopting a peeling process;

B. the hot grinding and cooking process comprises the following steps: the cooking time is 3.0-5.0min, the cooking pressure is 8.0-9.5bar, and the cooking temperature is 165-;

C. 7-10% of MDI aldehyde-free adhesive per dry fiber, 0.9-1.3% of 58# fully refined paraffin per dry fiber as a waterproof material, 0.2-0.3% of aldehyde-free foaming agent per dry fiber as an addition auxiliary agent, and 0.1% of mildew preventive per dry fiber (the mildew preventive is benzisothiazolinone, octadecyl benzyl ammonium chloride, stabilizing agent and water) which mainly acts as a function of inhibiting the growth of mildew on the surface of the board.

D. After drying, adding 5-10% of dry fiber flame retardant material, wherein the flame retardant consists of ammonium polyphosphate (the polymerization degree is more than or equal to 200, and the granularity is 180 meshes), C-type metal borate (the granularity is 200 meshes) and Z-type metal borate (the granularity is 200 meshes), nano silicon dioxide, an anti-caking agent and an anti-sticking agent; or, after drying, adding another 5-10% dry fiber flame retardant material, wherein the flame retardant comprises pentaerythritol phosphate, ammonium polyphosphate, a coupling agent, magnesium hydroxide and a dispersing agent (superfine silicon dioxide).

E. The hot pressing temperature is 180 ℃ and 240 ℃, the hot pressing factor is 10-12s/mm, and the hot pressing process comprises the following steps: high pressure 1.6-2.2MPa, heat transfer section pressure 0.3-0.6MPa, and thickness fixing section pressure 1.0-1.5 MPa; the density indexes of the hot-pressed plate are shown in the table (I):

table (one):

in practical application, the invention provides the low-density flame-retardant mildew-proof formaldehyde-free addition fiberboard, which has the advantages of formaldehyde-free addition, low density, flame retardance, mildew resistance and the like, and can expand the application field of the board. Through laboratory experiments, weighing (1600 +/-20) g of glue-free wood fiber (wood is 40% loose and 60% miscellaneous wood) + (100 +/-5) g of non-formaldehyde glue MDI + (35 +/-2) g of waterproof agent (instead of paraffin) + (140 +/-6) g of flame retardant and 1.2 g of mildew preventive, and hot-pressing into a 18mm plate at the temperature of 185-195 ℃ of an experimental small press, the high-pressure of 1.6-2.2MPa, the pressure of 0.3-0.6MPa in a heat transfer section, the pressure of 1.0-1.5MPa in a fixed-thickness section and the total time of 235 seconds: the density is 650kg/m3, the internal bonding strength is 0.63MPa, the static bending strength is 25.2MPa, the absorption and expansion are 9.8 percent, and the flame retardant property (the internal self-testing oxygen index is 34.5 percent) reaches the expected target.

Example two:

in the step of thermal grinding and cooking, the cooking time is 3.0-5.0min, the cooking pressure is 8.0-9.5bar, and the cooking temperature is 165-175 ℃.

In the sizing step, the added adhesive is MDI formaldehyde-free adhesive, the sizing amount is 7-10% of dry fiber, the used waterproof material is 58# fully refined paraffin, the addition amount is 0.9-1.3% of the dry fiber, the used addition auxiliary agent is formaldehyde-free foaming agent, the addition amount is 0.2-0.3% of the dry fiber, and the addition amount of the mildew preventive is 0.1% of the dry fiber.

In the fiber drying step, a flame retardant with the addition amount of 5-10% of the dry fiber is added after the fiber is dried.

In the hot pressing step, a continuous press is adopted, the hot pressing temperature is 180-240 ℃, and the hot pressing factor is 10-12 s/mm.

In the wood peeling step, the wood raw materials are 40% of pine and 60% of miscellaneous wood, and the diameter of the wood is 100-300 mm.

In the sizing step, the mildew preventive comprises the following components in parts by weight: 25 parts of benzisothiazolinone, 30 parts of octadecyl benzyl methyl ammonium chloride, 10 parts of stabilizing agent and 35 parts of water.

In the sizing step, the addition mode is that MDI does not have aldehyde adhesive, 58# fully refined paraffin, does not have aldehyde foaming agent, mildew preventive and water are directly sprayed on the surface of the fiber after being fully and uniformly mixed.

In the hot pressing step, the hot pressing process comprises the following steps: high pressure 1.6-2.2MPa, heat transfer section pressure 0.3-0.6MPa, and thickness fixing section pressure 1.0-1.5 MPa; and spraying a release agent, high-temperature-resistant emulsified silicone oil, an emulsifier, a surfactant and deionized water on the steel belt of the continuous press. The steel strip is sprayed with a release agent, high-temperature-resistant emulsified silicone oil, an emulsifier, a surfactant and deionized water, and the release agent, the high-temperature-resistant emulsified silicone oil, the emulsifier, the surfactant and the deionized water have the effects of smoothly releasing and separating the plate and the steel strip and preventing fibers from being adhered to the steel strip.

In the fiber drying step, the flame retardant comprises the following components in parts by weight: 35 parts of pentaerythritol phosphate, 30 parts of ammonium polyphosphate, 10 parts of coupling agent, 15 parts of magnesium hydroxide and 10 parts of dispersing agent.

Therefore, the low-density flame-retardant mildew-proof fiberboard and the production method thereof provided by the invention have the advantages that the MDI (diphenylmethane diisocyanate) formaldehyde-free adhesive, the waterproof material, the mildew preventive and the like are used, the prepared fiberboard does not contain formaldehyde, the growth of mildew on the surface of the board can be better inhibited, the water resistance of the board is good, the joint strength of the board is high, and the low-density flame-retardant mildew-proof fiberboard has the advantages of no formaldehyde addition, low density, flame retardance, mildew prevention and the like.

The foregoing describes the general principles of the present disclosure in conjunction with specific embodiments, however, it is noted that the advantages, effects, etc. mentioned in the present disclosure are merely examples and are not limiting, and they should not be considered essential to the various embodiments of the present disclosure. Furthermore, the foregoing disclosure of specific details is for the purpose of illustration and description and is not intended to be limiting, since the disclosure is not intended to be limited to the specific details so described.

The block diagrams of devices, apparatuses, systems referred to in this disclosure are only given as illustrative examples and are not intended to require or imply that the connections, arrangements, configurations, etc. must be made in the manner shown in the block diagrams. These devices, apparatuses, devices, systems may be connected, arranged, configured in any manner, as will be appreciated by those skilled in the art. Words such as "including," "comprising," "having," and the like are open-ended words that mean "including, but not limited to," and are used interchangeably therewith. The words "or" and "as used herein mean, and are used interchangeably with, the word" and/or, "unless the context clearly dictates otherwise. The word "such as" is used herein to mean, and is used interchangeably with, the phrase "such as but not limited to".

It should be noted that the above is only a preferred embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept also fall within the protection scope of the present invention.