阅读说明：本技术 一种密集型高效智能货架存储设备及使用方法 (Intensive efficient intelligent shelf storage equipment and use method ) 是由 蒋洋 于 2021-02-01 设计创作，主要内容包括：本发明公开了一种密集型高效智能货架存储设备,包括第一立柱、第二立柱,第一立柱、第二立柱之间焊接有上横梁、下横梁,第一立柱上有从动轴孔、第二立柱上有主动轴孔,从动轴孔内安装有从动轴、主动轴孔内安装有主动轴,主动轴上有齿轮,齿轮与蜗杆组合成涡轮蜗杆转动系统,蜗杆与电机传动连接；第一翻转臂、第二翻转臂通过翻转臂梁焊接固定,第一翻转臂、第二翻转臂一端有共轴中心的翻转架轴孔,翻转架轴孔与从动轴、主动轴相互配合,第一翻转臂、第二翻转臂相对的内侧固定有滑轨,翻转臂梁与气缸一端固定连接。本发明产品密集型组合货架,结构紧凑,之间无需装货距离,相邻两组货架间距很小,整体占地面积小,更适合于大批量货物存储需求。(The invention discloses intensive efficient intelligent shelf storage equipment, which comprises a first upright post and a second upright post, wherein an upper cross beam and a lower cross beam are welded between the first upright post and the second upright post; the first overturning arm and the second overturning arm are welded and fixed through an overturning arm beam, one end of the first overturning arm and one end of the second overturning arm are provided with overturning frame shaft holes with coaxial centers, the overturning frame shaft holes are matched with the driven shaft and the driving shaft, sliding rails are fixed on the opposite inner sides of the first overturning arm and the second overturning arm, and the overturning arm beam is fixedly connected with one end of the air cylinder. The product dense type combined goods shelf has compact structure, does not need loading distance, has small distance between two adjacent groups of goods shelves, has small integral occupied area and is more suitable for the storage requirement of mass goods.)

1. An intensive high-efficient intelligent goods shelves storage equipment mainly includes: first stand (1), second stand (2), entablature (3), bottom end rail (4), the welding has entablature (3), bottom end rail (4), its characterized in that between first stand (1), second stand (2): the storage equipment further comprises a gear (6), a motor (9), a worm (10), a first overturning arm (20), a second overturning arm (21), an overturning arm beam (22), a telescopic arm (24), a first extension arm (40), a second extension arm (41) and an extension frame (42), wherein the first upright (1) is provided with a driven shaft hole (13) and a second upright (2) are provided with driving shaft holes (19) which are symmetrically distributed, a driven shaft (12) and a driving shaft (11) are installed in the driven shaft hole (13), the driving shaft hole (19) is fixedly provided with the gear (6), the gear (6) and the worm (10) are combined to form a turbine worm rotating system, the worm (10) is in transmission connection with the motor (9), and the motor (9) is fixed on the second upright (2) through a motor base (8);

the first turnover arm (20) and the second turnover arm (21) are welded and fixed through a turnover arm beam (22), a turnover frame shaft hole (27) with a coaxial center is formed at one end of the first turnover arm (20) and one end of the second turnover arm (21), the turnover frame shaft hole (27) is matched with the driven shaft (12) and the driving shaft (11) mutually, a slide rail (23) is fixed on the opposite inner sides of the first turnover arm (20) and the second turnover arm (21), the slide rail (23) is matched with the chute (43) for linear sliding connection, the overturning arm beam (22) is fixedly connected with one end of the air cylinder (30), the other end of the air cylinder (30) is fixedly connected with the extension frame (42), the extension frame (42) is fixedly welded with the first extension arm (40) and the second extension arm (41), and sliding grooves (43) matched with the sliding rails (23) are fixed on the outer sides of the first extension arm (40) and the second extension arm (41).

2. The intensive high-efficiency intelligent shelf storage device according to claim 1, wherein: and a height sensor (5) is fixed on the upper cross beam (3), and a gravity sensor (7) is fixed on the second upright post (2).

3. The intensive high-efficiency intelligent shelf storage device according to claim 1, wherein: first upset arm (20), second upset arm (21) upside welding have bearing block (29), and bearing block (29) are contradicted with bottom end rail (4) downside and are connected, and bottom end rail (4) still with first upset arm (20), second upset arm (21) contact be connected and play spacing about.

4. The intensive high-efficiency intelligent shelf storage device according to claim 1, wherein: the foldable robot is characterized in that telescopic arms (24) are arranged at the other ends of the first turnover arm (20) and the second turnover arm (21), a telescopic arm seat (25) is arranged at one end of each telescopic arm (24), and the telescopic arm seats (25) are fixedly connected with telescopic arm seat connecting holes (44) formed in the first extension arm (40) and the second extension arm (41) through bolts.

5. The intensive high-efficiency intelligent shelf storage device according to claim 1, wherein: there are cylinder head mounting hole (26) on upset armed beam (22), cylinder head mounting hole (26) and cylinder (30) top fixed connection, terminal fixedly connected with cylinder block (31) of cylinder (30), cylinder block (31) are connected through bolt and cylinder block connecting hole (45) of setting on extending frame (42).

6. The intensive high-efficiency intelligent shelf storage device according to claim 1, wherein: the storage equipment further comprises a mechanical arm (33), wherein the mechanical arm (33) is fixed on the X-axis lifting beam (32) and the Y-axis lifting beam (34) through a telescopic arm (35), and cargoes are transferred in a vertical lifting mode through the telescopic arm (35).

7. An intensive efficient intelligent shelf storage method is characterized by comprising the following steps:

1) the lowermost single carrier arm is open: the motor (9) drives the worm (10) to operate, further drives the gear (6) to rotate and extend, and the single shelf arm controls the air cylinder (30) to drive the extension frame (42) to open according to the requirement of the width of goods;

2) hoisting the goods: the manipulator (33) lifts the goods, weighs the net weight of the goods and calculates a double net weight value, and if an overweight problem occurs, the system gives an alarm and performs transfer or other treatment;

3) reasonably selecting the storage position and the mixed placement mode of the goods according to the weight, the width and the height of the goods;

4) when goods are taken, the manipulator (33) lifts the goods from the upper layer, when no goods are stored on a single goods shelf arm of the goods taking layer, the cylinder (30) drives the extension frame (42) to retract, the motor (9) drives the worm (10) to operate, the gear (6) is further driven to rotate, and the single goods shelf arm is retracted;

5) and the single goods shelf arm is sequentially used for transferring goods from top to bottom, and then the system withdraws the single goods shelf arm to complete the storage function.

Technical Field

The invention relates to the technical field of intelligent shelf storage equipment, in particular to intensive efficient intelligent shelf storage equipment and a using method thereof.

Background

In the storage facility, the shelves are storage facilities dedicated to storing goods, and occupy a very important position in logistics and warehouses. Because the plane storage occupies a large area, the volume ratio is small, the storage area is greatly limited, the storage space can be saved by the goods shelf, and the goods can be well-regulated so as to be convenient for management, therefore, modern storage enterprises need to use the goods shelf with higher width on a large scale to store the goods. With the rapid development of modern industry, the object flow is greatly increased, so that the number of the goods shelves is increased, the goods shelves are required to have multiple functions to meet the placement of different articles, and higher requirements are put forward on the automation and mechanization of the goods shelves.

At present, in the shelf in the prior art, the shelf is usually fixed on the upright post, the width and the layer height are fixed, but the size of the goods is different, so that the space utilization rate of the shelf is not high, and a lot of waste exists. In general, the following disadvantages of the existing fixed type goods shelf are common:

firstly, the storage shelf has fixed width, and the storage and loading and unloading efficiency of goods can be influenced when the storage shelf is not matched with the width of the goods;

secondly, the storage shelf is fixed in height, so that some ultrahigh goods cannot be stored, the use flexibility is poor, and the uniform storage and management of the goods are inconvenient;

different types of goods shelves with different widths and heights need to be purchased when goods with different sizes are placed in the same storage, and the regularity of the goods shelves with different types in the same storage is generally poor, so that the effective storage space cannot be better utilized, and the goods loading and unloading are also greatly influenced;

the goods shelf with lifting and width adjustment has relatively complex structure and the bearing capacity of the lifting system has defects, thus influencing the reliability and the service life of the lifting system;

the goods shelves are of a single-group structure, a large distance for loading and unloading goods is reserved between every two groups of goods shelves, and part of goods need to be loaded by a forklift, and the interval between the goods is large, so that a large amount of area is occupied for the storage of the intensive goods shelves, and the economic benefit is low;

sixthly, overload accidents often happen to the goods shelf bearing, no early warning effect is achieved, and the use is inconvenient;

the conventional goods shelves are of fixed structures, which is inconvenient for people to clean the ground and overhaul and maintain the goods shelves.

Related designs can be found in chinese patents 201822202441.6, 201911388311.9, etc. In view of the defects, in order to overcome the defects in the prior art, an intensive high-efficiency intelligent shelf storage device and a using method are designed.

Disclosure of Invention

Technical problem to be solved

In order to solve the problems in the background art, the invention designs an intensive high-efficiency intelligent shelf storage device and a using method thereof, and aims to provide the following equipment: the invention provides a storage mode which can be properly selected according to the width, height and weight of goods, more importantly, the invention is convenient for vertically loading and unloading goods and has smaller floor area.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme:

an intensive high-efficient intelligent goods shelves storage equipment mainly includes: first stand 1, second stand 2, entablature 3, bottom end rail 4, the welding has entablature 3, bottom end rail 4, its characterized in that between first stand 1, the second stand 2: the storage equipment further comprises a gear 6, a motor 9, a worm 10, a first overturning arm 20, a second overturning arm 21, an overturning arm beam 22, a telescopic arm 24, a first extension arm 40, a second extension arm 41 and an extension frame 42, wherein the first upright column 1 is provided with a driven shaft hole 13 and the second upright column 2 are provided with driving shaft holes 19 which are symmetrically distributed, a driven shaft 12 is installed in the driven shaft hole 13, a driving shaft 11 is installed in the driving shaft hole 19, the driving shaft 11 is fixedly provided with the gear 6, the gear 6 and the worm 10 are combined to form a turbine worm rotating system, the worm 10 is in transmission connection with the motor 9, and the motor 9 is fixed on the second upright column 2 through a motor base 8;

first upset arm 20, second upset arm 21 pass through upset arm roof beam 22 welded fastening, and first upset arm 20, second upset arm 21 one end have the roll-over stand shaft hole 27 of coaxial center, and roll-over stand shaft hole 27 mutually supports with driven shaft 12, driving shaft 11, the inboard that first upset arm 20, second upset arm 21 are relative is fixed with slide rail 23, and slide rail 23 matches with spout 43 and makes sharp sliding connection, upset arm roof beam 22 and cylinder 30 one end fixed connection, the cylinder 30 other end and extension frame 42 fixed connection, extension frame 42 fixed welding first extension arm 40, second extension arm 41, the first extension arm 40, the second extension arm 41 outside are fixed with the spout 43 of mutually supporting with slide rail 23.

As a preferable scheme of the previous step, a height sensor 5 is fixed on the upper cross beam 3, and a gravity sensor 7 is fixed on the second upright post 2.

As a preferable scheme of the previous step, the upper sides of the first overturning arm 20 and the second overturning arm 21 are welded with bearing blocks 29, the bearing blocks 29 are connected with the lower side of the lower beam 4 in an abutting mode, and the lower beam 4 is also connected with the first overturning arm 20 and the second overturning arm 21 in a contacting mode and is limited left and right.

As a preferable scheme of the previous step, the other ends of the first turning arm 20 and the second turning arm 21 are both provided with a telescopic arm 24, one end of the telescopic arm 24 is provided with a telescopic arm seat 25, and the telescopic arm seat 25 is fixedly connected with a telescopic arm seat connecting hole 44 arranged on the first extension arm 40 and the second extension arm 41 through a bolt.

As a preferable scheme of the previous step, a cylinder head mounting hole 26 is formed in the overturning arm beam 22, the cylinder head mounting hole 26 is fixedly connected with the top end of the cylinder 30, a cylinder block 31 is fixedly connected to the tail end of the cylinder 30, and the cylinder block 31 is connected with a cylinder block connecting hole 45 formed in the extension frame 42 through a bolt.

As a preferable scheme of the previous step, the storage device further comprises a manipulator 33, wherein the manipulator 33 is fixed on the X-axis lifting beam 32 and the Y-axis lifting beam 34 through a telescopic arm 35, and transfers the goods in a vertical lifting manner through the telescopic arm 35.

An intensive efficient intelligent shelf storage method is characterized by comprising the following steps:

1) the lowermost single carrier arm is open: the motor 9 drives the worm 10 to operate, further drives the gear 6 to rotate and extend, and realizes that the single shelf arm controls the cylinder 30 to drive the extension frame 42 to open according to the requirement of the width of goods;

2) hoisting the goods: the manipulator 33 lifts the goods, and weighs the net weight of the goods and calculates a double net weight value, if the goods are overweight, the system gives an alarm and performs transfer or other treatment;

3) reasonably selecting the storage position and the mixed placement mode of the goods according to the weight, the width and the height of the goods;

4) when goods are taken, the manipulator 33 lifts the goods from the upper layer, when no goods are stored in a single goods shelf arm of the goods taking layer, the cylinder 30 drives the extension frame 42 to retract, the motor 9 drives the worm 10 to operate, the gear 6 is further driven to rotate, and the single goods shelf arm is retracted;

5) and the single goods shelf arm is sequentially used for transferring goods from top to bottom, and then the system withdraws the single goods shelf arm to complete the storage function.

(III) advantageous effects

The invention provides an intensive high-efficiency intelligent shelf storage device and a using method thereof, and the intensive high-efficiency intelligent shelf storage device has the following beneficial effects:

1. the product dense type combined goods shelf has compact structure, does not need loading distance, has small distance between two adjacent groups of goods shelves, has small integral occupied area and is more suitable for the storage requirement of mass goods.

2. The product of the invention adopts a vertical cargo hoisting mode, and is more suitable for storing large batches of cargos with the same specification.

3. The product goods shelf arm is telescopic in length and ultrahigh in interlayer induction, meets the requirement of batch storage of goods of different specifications, does not need to be provided with goods shelves of different width specifications, and does not need to temporarily adjust the height between every two layers of the goods shelves.

4. The gravity sensing device is arranged on each layer of the product, the rated load of the gravity sensing device corresponds to the vertical hoisting system, the system can prompt overload alarm, accidents are avoided, and goods are stored more safely and reliably.

5. The product of the invention adopts the motor to drive the worm gear to drive the bracket arm to rotate, and the bearing device is used for limiting, so that the worm gear system is reliably protected, and the system is better and more reliable in operation.

6. The telescopic arm of the product adopts the cylinder and the linear slide rail and is additionally provided with the telescopic arm, the operation efficiency is high, and the bearing reliability and the service life of the high support arm of the single-layer goods shelf can be improved.

7. After the goods shelf is folded, the goods shelf does not need to be dismantled or moved, and the goods shelf is convenient for personnel to clean places and maintain.

8. The invention has simple structure, convenient processing, manufacture and popularization, convenient use of the product and high cost performance of the equipment, improves the accuracy and efficiency of operation, and can reduce the occurrence of safety and quality accidents.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a schematic structural view of a column body according to the present invention;

FIG. 3 is a schematic view of the roll-over stand structure of the present invention;

FIG. 4 is a schematic view of an extension frame according to the present invention;

FIG. 5 is a diagram illustrating the effect of the dense grouping operation status of the present invention;

FIG. 6 is a schematic weight display of the present invention;

fig. 7 is a framework diagram of the principle of use of the present invention.

Wherein, 1, a first column, 2, a second column, 3, an upper beam, 4, a lower beam, 5, a height sensor, 6, a gear, 7, a gravity sensor, 8, a motor base, 9, a motor, 10, a worm, 11, a driving shaft, 12, a driven shaft, 13, a driven shaft hole, 14, a specification 1 cargo, 15, a specification 2 cargo, 16, a specification 3 cargo, 17, a specification 4 cargo, 18, a specification 5 cargo, 19, a driving shaft hole, 20, a first overturning arm, 21, a second overturning arm, 22, an overturning arm beam, 23, a sliding rail, 24, a telescopic arm, 25, a telescopic arm base, 26, a cylinder head mounting hole, 27, an overturning frame shaft hole, 28, a telescopic arm base hole, 29, a bearing block, 30, a cylinder, 31, a cylinder base, 32, an X-axis lifting beam, 33, a manipulator, 34, a Y-axis lifting beam, 35, a telescopic arm, 40, a first arm, 41, a second column, 42. the extension frame 43, the sliding groove 44, the telescopic arm seat connecting hole 45 and the cylinder seat connecting hole.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example (b):

as shown in fig. 1 to 7, an upper cross beam 3 and a lower cross beam 4 are welded between a first upright post 1 and a second upright post 2, a plurality of driven shaft holes 13 are symmetrically distributed on the first upright post 1, a plurality of driving shaft holes 19 are symmetrically distributed on the second upright post 2, driven shafts 12 and driving shafts 11 are respectively installed in the driven shaft holes 13 and the driving shaft holes 19, the driven shafts 12 share a common axis, the driving shafts 11 share a common axis, a gear 6 is fixed on the driving shaft 11, the gear 6 and a worm 10 are combined to form a turbine and worm rotating system, the worm 10 is in transmission connection with a motor 9, and the motor 9 is fixed on the second upright post 2 through a motor base 8; a height sensor 5 is fixed on the upper cross beam 3, a gravity sensor 7 is fixed on the second upright post 2, a first overturning arm 20 and a second overturning arm 21 are welded and fixed through an overturning arm beam 22, a overturning frame shaft hole 27 with coaxial centers is arranged at one end of the first overturning arm 20 and one end of the second overturning arm 21, a bearing block 29 is welded at the upper side of the first overturning arm 20 and the second overturning arm 21, a telescopic arm 24 is arranged in the other end of the first overturning arm 20 and the other end of the second overturning arm 21, a telescopic arm seat 25 is arranged at one end of the telescopic arm 24, the telescopic arm seat 25 is fixedly connected with a telescopic arm seat connecting hole 44 through a bolt, the telescopic arm seat connecting hole 44 is arranged on the first extension arm 40 and/or the second extension arm 41, a slide rail 23 is fixed at the inner side opposite to the first overturning arm 20 and the second overturning arm 21, the slide rail 23 is matched with a slide groove 43 for linear sliding use, a cylinder head mounting hole 26 is arranged on the overturning arm beam 22 and, the first extension arm 40, the second extension arm 41 and the extension frame 42 are welded and fixed, the sliding grooves 43 are fixed on the outer sides of the first extension arm 40 and the second extension arm 41, and the extension frame 42 is provided with a cylinder seat connecting hole 45 for connecting and fixing the cylinder 30 with the cylinder seat 31.

The lower cross beam 4 is used as a limiting function for the first turnover arm 20 and the second turnover arm 21 to be moved from a vertical state to a horizontal state limit position, when the lower cross beam is positioned at the horizontal limit position, the bearing block 29 is abutted against the lower side of the lower cross beam 4, so that the goods shelf is guaranteed to bear the weight of goods, and a worm gear system is not damaged; meanwhile, the second upright post 2 is fixed, and the gravity sensor 7 can detect whether the weight of goods on the layer of goods shelf is overweight, and can give an alarm immediately if the weight of goods on the layer of goods shelf is overweight.

The height sensor 5 on the upper beam 3 can detect the height of goods on the shelf at the layer, and when the height exceeds the set height, the shelf at the upper layer is not put down; whether the height of the goods on the layer is ultrahigh is further detected by the height sensor 5 on the upper layer, if the height of the goods on the layer is ultrahigh, the goods shelf on the upper layer is not transferred, if the height of the goods on the upper layer is not ultrahigh, the goods shelf on the upper layer can be transferred, and the like.

The air cylinder 30 controls the sliding chute 43 to move in the sliding rail 23, so that the extension frame 42 can be extended and used on the first turnover arm 20 and the second turnover arm 21, and the effect of expanding the occupied area of the loaded goods is achieved.

The telescopic arm 24 enhances the load-bearing effect of the slide groove 43 and the slide rail 23.

The device is installed in multiple layers and used in groups to manufacture intensive storage equipment, for example A, B, C, D … … combination use, when in group use, the upper side is provided with a manipulator 33, the manipulator 33 is fixed on an X-axis lifting beam 32 and a Y-axis lifting beam 34 through a telescopic arm 35, so that the system can transfer goods in a vertical lifting mode through the telescopic arm 35; when hoisting goods, the manipulator 33 can display the net weight and half the weight of the goods, so as to judge whether a single support of the goods shelf is used or the two sides jointly use the bearing or give an alarm in advance when an overload problem exists, so that the goods are more safely and efficiently transported and stored.

The goods 14 in specification 1, 15 in specification 2, 16 in specification 3, 17 in specification 4 and 18 in specification 5 can be stored in a proper storage mode according to the conditions of the width, the height, the bearing and the like of the system.

The specific implementation process comprises the following steps:

the use restriction requirements are: the first overturning arm 20 and the second overturning arm 21 (hereinafter referred to as single goods rack arm) at two ends of the dense goods rack group can only place single goods rack arm rated load goods, and the width of the goods does not exceed the total length of the single goods rack arm and the telescopic arm thereof; the bearing capacity of two groups of single shelf arms in the middle of the dense shelf group is doubled, and the width of goods borne by the two groups of single shelf arms can also be doubled; when the height of the goods exceeds the height sensor 5 on the upper beam 3, the goods shelf on the upper layer is not lowered; and further detecting whether the height of the goods on the layer is ultrahigh by the height sensor 5 on the upper layer, if the height of the goods on the layer is ultrahigh, the goods shelf on the upper layer is not transferred, and if the height of the goods on the layer is not ultrahigh, the goods shelf on the upper layer can be transferred, and the like.

1) The lowermost single carrier arm is open: the motor 9 drives the worm 10 to operate, further drives the gear 6 to rotate and extend, and single shelf arm is achieved according to the width of goods. The cylinder 30 can be controlled to open the extension frame 42 as required.

2) And hoisting the goods, hoisting the goods by the manipulator 33, weighing the net weight of the goods, calculating a double net weight value, and if the goods are overweight, giving an alarm by a system and carrying out transfer or other treatment.

3) According to the weight, the width and the height of the goods, the positions where the goods are stored and the mixed placement mode are reasonably selected.

4) When goods are taken, the manipulator 33 lifts the goods from the upper layer, and when no goods are stored on a single goods shelf arm of the goods taking layer, the cylinder 30 drives the extension frame 42 to retract; the motor 9 drives the worm 10 to operate, further drives the gear 6 to rotate, and single shelf arm withdrawing is achieved.

5) And the single goods shelf arm is sequentially used for transferring goods from top to bottom, and then the system withdraws the single goods shelf arm to complete the storage function.

The design purpose is achieved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents. In view of the above, the present invention achieves the intended objects.