阅读说明：本技术 一种消除啸叫声的集流器及离心风机 (Flow collector and centrifugal fan for eliminating squeaking ) 是由 李帅领 陈宗华 于 2021-01-11 设计创作，主要内容包括：本发明公开了一种消除啸叫声的集流器,包括：进口段、出口段、凸点结构和凹孔结构,所述进口段处形成所述集流器的顶壁,所述集流器顶壁上设置集流器进口,所述气流从所述集流器进口流入；所述出口段处形成所述集流器的集流器壁面,所述凸点结构设置在所述出口段的集流器外侧壁面；所述凹孔结构设置在所述出口段的集流器壁面上。本发明通过在集流器出口与离心叶轮重叠区域设置凸点和凹孔,使得集流器与离心叶轮之间在重叠区域存在间隙,并使该间隙中的间隙气流通过凹孔后流入集流器内,可以很好地改善集流器出口与叶轮重叠部分间隙的流场分布,减小此处的涡流强度,消除异音,改善声品质。(The invention discloses a current collector for eliminating howling, which comprises: the air flow collector comprises an inlet section, an outlet section, a convex point structure and a concave hole structure, wherein the inlet section forms a top wall of the air flow collector, the top wall of the air flow collector is provided with an air flow collector inlet, and the air flow flows in from the air flow collector inlet; the outlet section is provided with a current collector wall surface of the current collector, and the salient point structure is arranged on the current collector outer side wall surface of the outlet section; the concave hole structure is arranged on the wall surface of the current collector of the outlet section. The invention arranges the salient points and the concave holes in the overlapped area of the outlet of the current collector and the centrifugal impeller, so that a gap exists between the current collector and the centrifugal impeller in the overlapped area, and gap airflow in the gap flows into the current collector after passing through the concave holes, thereby well improving the flow field distribution of the gap at the overlapped part of the outlet of the current collector and the impeller, reducing the eddy intensity at the position, eliminating abnormal sound and improving sound quality.)

1. A current collector for removing squeaking sound, comprising:

an inlet section (1) forming a top wall of the collector at the inlet section (1), the top wall of the collector being provided with a collector inlet (11), the gas flow flowing in from the collector inlet (11);

the outlet section (2) is provided with the current collector wall surface, the outlet section (2) is in arc transition with the current collector inlet (11) of the inlet section (1), the tail end of the outlet section (2) is provided with a current collector outlet (21), the current collector wall surface comprises a current collector outer wall surface (22) and a current collector inner wall surface (23), the outer side of the current collector is sleeved with a wind wheel, and the current collector inner wall surface (23) forms a flow channel of the current collector;

the bump structure (3), the bump structure (3) is arranged on the outer side wall surface (22) of the current collector of the outlet section (2);

shrinkage pool structure (4), shrinkage pool structure (4) set up export section (2) on the collector wall.

2. A collector for eliminating howling according to claim 1, wherein the area where the outer wall surface (22) of the collector and the centrifugal impeller are overlapped and matched with each other is a mounting area (51), and the convex point structure (3) and the concave hole structure (4) are arranged in the area of the mounting area close to the outlet (21) of the collector.

3. A howling-canceling current collector as claimed in claim 1, wherein said bump structures (3) and said recess structures (4) are arranged at intervals, said bump structures (3) and said recess structures (4) being arranged at a same horizontal cross section of said outlet section (2).

4. Collector for eliminating howling as claimed in claim 1, wherein said recess structure (4) is a through hole and penetrates the wall of said collector.

5. The header for eliminating howling as claimed in claim 1, wherein the profile of said outlet section (2) is one or more combinations of single circular arc, multiple circular arc, or spline curve.

6. The collector for eliminating squeaking sound as claimed in any one of claims 1 to 5, wherein the bump structures (3) are protruded outwards in the radial direction outside the collector, and the cross-sectional shape of the bump structures (3) in the airflow flowing direction is one or more of circular shape, oval shape, diamond shape, triangular shape and polygonal shape; the concave hole structure (4) is in one or more combined shapes of circle, ellipse, rhombus, triangle and polygon.

7. A collector for eliminating squeaking sound according to claim 6, characterized in that the height of the assembly zone where the collector overlaps the centrifugal impeller is H, the height of the bump structure (3) on the collector extending radially is H1 and the height of the bump structure extending axially is H2, 0.2H < H1 < H, 0.2H < H2 < H; the diameter or the maximum height along the axial direction of the concave hole structure (4) is H3, and H3 is more than 0.2H.

8. The current collector for eliminating howling as claimed in claim 2, wherein at the same horizontal cross section of said outlet section (2), said bump structures (3) and said recess structures (4) are arranged in sequence at equal or non-equal intervals, and one recess structure (4) is arranged between every two bump structures (3).

9. The current collector for eliminating howling as claimed in claim 1, wherein the sum of the number of said bump structures (3) and said recess structures (4) is m, and then m is 10 ≦ 80.

10. A centrifugal fan comprising a current collector, a centrifugal impeller (5) and a motor, said motor being mounted in a motor mounting hole in a back disc of said centrifugal impeller (5), said current collector being mounted in an impeller eye of said centrifugal impeller (5), characterized in that said current collector is according to any one of claims 1 to 9.

Technical Field

The invention relates to the field of fans, in particular to a flow collector for eliminating squeaking and a centrifugal fan.

Background

In the ventilation industry, the current collector of the existing centrifugal fan is sleeved with a centrifugal impeller, so that an overlapping area exists, in order to reduce gas leakage, a gap between the current collector and the centrifugal fan is small, so that the flow field distribution of the assembly area of the impeller and the current collector is uneven, the flow field at the position is disordered, a vortex is generated, squeaking sound is easily generated, the noise of the whole machine is increased, and meanwhile, the leakage still exists in the gap of the overlapping area, so that pneumatic noise is further generated.

Patent publication No. CN207437452U discloses a noise reduction collector for a centrifugal fan, a centrifugal fan and an air conditioning system, the noise reduction collector comprising: the assembling section is matched with the volute structure of the centrifugal fan and used for fixing the current collector; the flow guide section is connected with the assembly section, the airflow is guided along the flow guide section from the outside of the current collector, and the flow guide section comprises a windward surface and a leeward surface; the groove structure is arranged on the leeward side of the flow guide section and is a blind groove. The groove structure in the patent is a blind groove, so that the gap air flow between the current collector and the centrifugal impeller cannot be guided, and the problem of uneven distribution of a flow field near the inlet of the impeller cannot be solved.

Patent that publication number is CN206958002U has related to a type of making an uproar radial fan falls, including the spiral case with locate the impeller in the spiral case, both ends have the end circle around the impeller, install the air intake circle corresponding with the fan air intake on the spiral case, its characterized in that: the periphery of the end ring is provided with a guide ring, the guide ring protrudes outwards from the end ring in the radial direction of the impeller, and the guide ring expands towards the outside of the impeller in the axial direction of the impeller. This type of making an uproar radial flow fan's water conservancy diversion circle of falling evaginates in the end circle in the radial direction of impeller, expands to impeller outside portion on the impeller axis direction, can reduce local loss and air current leakage backward flow after end circle department expands gradually, simultaneously, under the little flow operating mode of high back pressure, the high-speed efflux of water conservancy diversion circle department can also further reduce the air current leakage backward flow, and then improves fan efficiency. In addition, after the through holes are formed in the flow guide disc, high-speed airflow can better guide the area between the wheel disc of the fan and the air inlet ring, and the pressure difference between the impeller inlet and the impeller outlet is reduced, so that partial rotational flow is eliminated to reduce the noise of the fan. Although the through hole is formed in the flow guide disc in the patent, the flow guide ring is applied to a volute structure, the assembling mode between the flow guide ring and the end ring is different from that of the flow collector and the centrifugal impeller, a salient point structure is not arranged between the flow guide ring and the end ring and used for increasing the gap between the flow guide ring and the end ring, and the problem of guiding out the gap air flow between the flow collector and the centrifugal impeller cannot be solved.

Disclosure of Invention

In order to solve the above technical problems, an object of the present invention is to provide a current collector for eliminating squeaking noise, in which the overlapped area of the outlet of the current collector and the centrifugal impeller is provided with convex points and concave holes, so as to improve the flow field distribution of the gap between the current collector and the impeller, so that the air flow in the gap can flow into the current collector through the small holes, weaken the vortex in the gap, optimize the flow field of the outlet of the current collector and the inlet of the impeller of the centrifugal fan, reduce the squeaking noise of the centrifugal fan, and improve the sound quality of the fan.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

a current collector for removing howling, comprising: an inlet section forming a top wall of the collector, the top wall of the collector being provided with a collector inlet from which the gas stream flows; the outlet section forms the wall surface of the current collector, the outlet section and the inlet section of the current collector are in arc transition, the tail end of the outlet section is provided with a current collector outlet, the wall surface of the current collector comprises an outer wall surface of the current collector and an inner wall surface of the current collector, the outer wall surface of the current collector is sleeved with the wind wheel, and the inner wall surface of the current collector forms a flow channel of the current collector; the salient point structure is arranged on the outer side wall surface of the current collector of the outlet section; a dimple structure disposed on the collector wall of the outlet section.

Preferably, the top wall is an annular wall, the top wall includes an inner ring and an outer ring, the collector is disposed in the inner ring of the top wall, a connection position of the collector and the top wall is a collector air inlet end, a collector air outlet end is at a tail end of the collector, and air flows flow from the collector air inlet end and flow out from the collector air outlet end.

Preferably, the top wall is a horizontal wall, the inner ring of the top wall is bent axially towards the center of the top wall to form the current collector, and the current collector comprises a single-segment arc wall or a multi-segment arc wall.

Preferably, the area where the outer side of the current collector is in mutual overlapping fit with the centrifugal impeller is an assembly area, the salient point structure and the concave hole structure are arranged in the area, close to the outlet of the current collector, of the assembly area, and the arrangement is used for improving the flow field distribution of a gap between the current collector and the impeller, so that air flow in the gap can flow into the current collector through small holes, the eddy strength in the gap is weakened, the squeaking sound of the centrifugal fan is reduced, and the sound quality of the fan is improved.

Preferably, the bump structure with the shrinkage pool structure interval sets up, the bump structure with the shrinkage pool structure sets up same horizontal cross section department of export section. The design aims to improve the flow field distribution of the gap between the current collector and the centrifugal impeller, so that the eddy current existing in the assembly area of the current collector and the centrifugal impeller can flow into the flow channel of the current collector through the concave holes, and meanwhile, the convex points can also break the eddy current near the outer wall surface of the current collector, so that the eddy current strength in the gap is reduced, and the purposes of reducing the noise of the centrifugal fan and improving the sound quality of the fan are achieved.

Preferably, the concave hole structure is a through hole and penetrates through the wall surface of the current collector.

Preferably, the profile of the outlet section is one or more combinations of single circular arcs, multiple circular arcs, or spline curves.

Preferably, the outlet section is tubular, the current collector of the outlet section is streamlined, and the thickness of the outlet section is kept constant or gradually reduced from the airflow inlet to the outlet.

Preferably, the inner diameter of the outlet section increases gradually from the gas flow inlet to the outlet.

Preferably, the inner diameter of the outlet section is gradually reduced and then gradually increased from the airflow inlet to the airflow outlet

Preferably, the axial cross-section of the outlet section in the direction from the gas flow inlet to the outlet is in the form of a single circular arc.

Preferably, the axial cross-sectional form of the outlet section in the direction from the gas flow inlet to the gas flow outlet comprises a horizontal section plus a circular arc section.

Preferably, the outlet section is a multi-segment circular arc, and the axial section form along the direction from the airflow inlet to the airflow outlet comprises the multi-segment circular arc section.

Preferably, the bump structures extend and protrude outwards in the radial direction outside the current collector, and the cross section of each bump structure in the airflow flowing direction is in a shape of one or a combination of a plurality of shapes of a circle, an ellipse, a diamond, a triangle and a polygon; the concave hole structure is in one or more combined shapes of circle, ellipse, rhombus, triangle and polygon.

Preferably, the bump structure is hemispherical, and the recess structure is circular.

Preferably, the height of the assembly area of the current collector and the centrifugal impeller is H, the height of the salient point structure on the current collector extending and protruding in the radial direction is H1, the height of the salient point structure extending and protruding in the axial direction is H2, 0.2H < H1 < H, and 0.2H < H2 < H; the diameter or the maximum height along the axial direction of the concave hole structure is H3, and H3 is more than 0.2H.

Preferably, h1, h2 and h3 are all equal or unequal.

More preferably, h1, h2 and h3 are all equal. The gap distance between the current collector and the front disc of the centrifugal impeller is the same as the pore diameter of the concave hole structure at the same horizontal cross section of the outlet section, so that the flow of gap airflow is further ensured.

Preferably, the bump structure and the concave hole structure are arranged in one layer.

Preferably, the same horizontal cross section department of export section, the bump structure with the shrinkage pool structure is in proper order the equidistance or not equidistance interval arrange the setting, sets up a shrinkage pool structure between per two bump structures.

Preferably, at the same horizontal cross section of the outlet section, the distance between the adjacent bump structures and the concave hole structures is gradually increased or gradually decreased.

Preferably, at least one recess structure is arranged between every two bump structures at the same horizontal cross section of the outlet section.

Preferably, set up two-layer noise reduction structure at least on the different cross sections of axial on the current collector of export section, every layer noise reduction structure includes that a plurality of equidistance or non-equidistance interval arranges the setting bump structure with the shrinkage pool structure, every layer set up at least one shrinkage pool structure between per two bump structures in the noise reduction structure.

Preferably, set up two-layer noise reduction structure on the current collector of export section along the different cross sections of axial at least, adjacent two-layer noise reduction in the structure bump structure with the shrinkage pool structure corresponds the setting in proper order in axial direction, and bump structure in the structure of making an uproar falls on the upper strata promptly and falls the corresponding setting of limit shrinkage pool structure in the structure of making an uproar on the axial cross section with the lower floor, can guarantee like this that the air current both can follow the shrinkage pool structure outflow that the bump structure is located on same cross section, also can follow the shrinkage pool structure outflow of the same axial cross section that is located its below.

Preferably, the sum of the number of the bump structures and the number of the concave hole structures is m, and m is more than or equal to 10 and less than or equal to 80.

Preferably, the bump structures and the pit hole structures are the same in number.

Preferably, the current collector material is plastic or metal.

The second purpose of the present invention is to provide a centrifugal fan, which includes a current collector, a centrifugal impeller and a motor, wherein the motor is installed in a motor installation hole in a rear disc of the centrifugal impeller, the current collector is installed in an impeller inlet of the centrifugal impeller, and the current collector is the current collector described in the above embodiment.

The invention has the beneficial effects that:

according to the current collector for eliminating the squeaking sound, the salient point structure and the concave hole structure are arranged in the overlapping area of the current collector outlet and the centrifugal impeller, the salient point structure and the concave hole structure are arranged in the area, close to the current collector outlet, of the assembly area, the positions of the current collector outlet and the positions of the salient point structure and the concave hole structure are at a certain distance, meanwhile, the salient point structure and the concave hole structure are arranged at the same horizontal cross section of the outlet section, the salient point structure is arranged to ensure that enough gap exists between the current collector and the centrifugal impeller for air flow to flow, so that the gap exists between the current collector and the centrifugal impeller in the assembly area and the concave hole for air flow to flow, air flow in the gap between the current collector and the centrifugal impeller in the assembly area can flow into the current collector through the concave hole structure, the eddy intensity in the gap is weakened, improve the sound quality of the fan.

Drawings

Fig. 1 is a schematic structural view of a current collector for eliminating howling according to the present invention;

FIG. 2 is a front view of a current collector for removing howling according to the present invention;

FIG. 3 is a partial schematic view at P of FIG. 2;

FIG. 4 is a schematic structural view of the assembled current collector and centrifugal wind wheel for eliminating squeaking noise according to the present invention;

fig. 5 is a partial structural schematic diagram of the assembled current collector and centrifugal wind wheel for eliminating the howling sound.

Reference numerals:

1-an inlet section, 11-a collector inlet, 2-an outlet section, 21-a collector outlet, 22-a collector outer wall surface, 23-a collector inner wall surface, 3-a salient point structure, 4-a concave hole structure, and 5-a centrifugal impeller; 51-assembly area.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments, but the scope of the present invention is not limited to the following embodiments.

As shown in fig. 1 to 3, a current collector for eliminating howling, the current collector being made of plastic or metal, the current collector comprising: an inlet section 1, wherein the inlet section 1 forms a top wall of the collector, a collector inlet 11 is arranged on the top wall of the collector, and the gas flow flows in from the collector inlet 11; the outlet section 2 is provided with a current collector wall surface, the outlet section 2 and the current collector inlet 11 of the inlet section 1 are in arc transition, the tail end of the outlet section 2 is provided with a current collector outlet 21, the current collector wall surface comprises a current collector outer wall surface 22 and a current collector inner wall surface 23, the current collector outer wall surface 22 is in sleeve contact with a wind wheel, and the current collector inner wall surface 23 forms a flow channel of the current collector; the bump structures 3 are arranged on the current collector outer side wall surface 22 of the outlet section 2; a recess structure 4, the recess structure 4 being arranged on the collector wall of the outlet section 2.

The roof is the annular wall, the roof includes inner circle and outer lane, the collector sets up in the inner circle of roof, the collector with the hookup location of roof is collector air inlet end, the end of collector is collector air-out end, and the air current is followed collector air inlet end flows in, follows collector air-out end flows out. The top wall is a horizontal wall, the inner ring of the top wall is bent towards the center of the top wall along the axial direction to form the current collector, and the current collector comprises a single-section arc wall or a multi-section arc wall. The outlet section 2 is tubular, the current collector of the outlet section 2 is streamline, and the thickness of the outlet section 2 is kept unchanged or gradually reduced from the airflow inlet to the outlet. The inner diameter of the outlet section 2 is gradually reduced and then gradually increased from the airflow inlet to the airflow outlet.

The molded line of the outlet section 2 is one or a combination of a single circular arc, multiple circular arcs or a spline curve.

The present embodiment is optimized in that the axial cross section of the outlet section 2 in the direction from the inlet to the outlet of the gas flow is in the form of a single circular arc.

As shown in fig. 4 and 5, the region where the outer side of the header is overlapped with the centrifugal impeller 5 is a mounting region 51, and the convex point structures 3 and the concave hole structures 4 are arranged in the region of the mounting region 51 near the outlet 21 of the header. The arrangement is such that a certain distance exists between the outlet 21 of the current collector and the positions where the convex point structures 3 and the concave hole structures 4 are located, so that the air flow between the current collector and the centrifugal impeller 5 can flow into the flow channel of the current collector from the concave hole structures 4, the vortex intensity in the assembly area 51 of the impeller and the current collector is reduced, and the occurrence of squeaking is prevented.

Bump structure 3 with shrinkage pool structure 4 interval sets up, bump structure 3 with shrinkage pool structure 4 sets up the same horizontal cross section department of export section 2, shrinkage pool structure 4 is the through-hole, and runs through the collector. The design aims to improve the flow field distribution of the gap between the current collector and the centrifugal impeller 5, so that the airflow in the gap in the assembly area 51 of the current collector and the centrifugal impeller 5 can flow into the current collector through the concave hole structure 4, the eddy in the gap is weakened, the noise of the centrifugal fan is reduced, and the sound quality of the fan is improved.

The salient point structures 3 extend outwards and protrude outwards in the radial direction outside the current collector, and the cross section of each salient point structure 3 in the airflow flowing direction is in one or more combined shapes of a circle, an ellipse, a diamond, a triangle and a polygon; the concave hole structure 4 is in one or more combined shapes of a circle, an ellipse, a diamond, a triangle and a polygon. In this embodiment, the bump structure 3 is preferably shaped like a hemisphere, and the recess structure 4 is preferably shaped like a circle.

In this embodiment, the bump structure 3 and the recess structure 4 are disposed in one layer. The height of the assembly area 51 of the current collector overlapped with the centrifugal impeller 5 is H, the height of the salient point structures 3 extending and protruding on the current collector in the radial direction is H1, the height of the salient point structures extending and protruding in the axial direction is H2, 0.2H is more than H1 and more than H, and 0.2H is more than H2 and more than H; the diameter or the maximum height along the axial direction of the concave hole structure 4 is H3, and H3 is more than 0.2H.

The h1, h2 and h3 are all equal or unequal. Optimally, the embodiment has the advantages that h1, h2 and h3 are all equal. The arrangement can ensure that the gap distance between the current collector and the front disc of the centrifugal impeller 5 is the same as the aperture of the concave hole structure 4 at the same horizontal cross section of the outlet section 2, thereby further ensuring the flow of gap airflow.

Export section 2 same horizontal cross section department, bump structure 3 with shrinkage pool structure 4 is in proper order the equidistance or the non-equidistance interval sets up, sets up a shrinkage pool structure 4 between per two bump structures 3.

The bump structures 3 and the concave hole structures 4 are the same in number. The sum of the number of the convex point structures 3 and the number of the concave hole structures 4 is m, and m is more than or equal to 10 and less than or equal to 80.

Example 2

This embodiment will be described only for differences from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment. In the present embodiment, the inner diameter of the outlet section 2 gradually increases from the airflow inlet to the airflow outlet.

Example 3

This embodiment will be described only for differences from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment. In the present embodiment, the axial cross-sectional shape of the outlet section 2 along the airflow inlet-to-outlet direction includes a horizontal section and a circular arc section.

Example 4

This embodiment will be described only for differences from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment. In this embodiment, the outlet section 2 is a multi-segment circular arc, and the axial cross-sectional form thereof along the direction from the air inlet to the air outlet includes the multi-segment circular arc segment.

Example 5

This embodiment will be described only for differences from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment. In the present embodiment, at the same horizontal cross section of the outlet section 2, the distance between the adjacent bump structures 3 and the adjacent pit structure 4 gradually increases or gradually decreases.

Example 6

This embodiment will be described only for differences from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment. In the present embodiment, at least one concave hole structure 4 is disposed between every two bump structures 3 at the same horizontal cross section of the outlet section 2.

Example 7

This embodiment will be described only for differences from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment. In this embodiment, set up two-layer noise reduction structure (not shown in the figure) at least on the different cross sections of axial on the current collector of export section 2, every layer noise reduction structure includes that a plurality of equidistance or non-equidistance interval arranges the setting bump structure 3 with shrinkage pool structure 4, every layer set up at least one shrinkage pool structure 4 between per two bump structures 3 in the noise reduction structure.

This embodiment is preferred set up two-layer noise reduction structure on the different cross sections of edge axial on the collector of export section 2 at least, adjacent two-layer fall make an uproar in the structure bump structure 3 with concave hole structure 4 corresponds the setting in proper order in axial direction, and bump structure 3 in the structure of making an uproar falls on the upper strata promptly falls the corresponding setting of limit concave point structure in the structure of making an uproar with the lower floor on axial cross section, can guarantee like this that the air current both can follow the concave hole structure 4 outflow that bump structure 3 is located on same cross section, also can flow from the concave hole structure 4 of the same axial cross section that is located its below.

Example 8

This embodiment will be described only for differences from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment. In this embodiment, the number of the bump structures 3 is different from that of the recess structures 4.

As shown in fig. 4 and 5, a centrifugal fan includes a current collector, a centrifugal impeller 5, and a motor, wherein the motor is installed in a motor installation hole in a rear disc of the centrifugal impeller 5, the current collector is installed in an impeller inlet of the centrifugal impeller 5, and the current collector is the current collector described in the above embodiment.

Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.