阅读说明：本技术 一种实现无纸箱包装的打包工艺 (Packaging process for realizing carton-free packaging ) 是由 苏邱 马燕 张海 齐佳佳 李宝龙 于 2021-04-08 设计创作，主要内容包括：本发明公开了一种实现无纸箱包装的打包工艺；通过包装结构进行打包,所述包装结构包括：组件固定装置,其下端设置若干墩子,组件固定装置上端安装有组件；下拉条安装在所述墩子下端；组件固定装置上端相对两侧对称设置有若干卡槽；墩子,下拉条的周侧设置有打包带；本装置通过竖板木料与卡槽,上拉条的固定连接,以及墩子与下拉条,上拉条的固定连接,并将组件安装在卡槽内部,实现对组件的包装和运输不但保护了组件,防止其在运输存放过程中磕碰损伤,还解决了现阶段使用纸箱包装工艺而存在的纸张浪费,运送途中易造成纸箱残破,无法二次利用等缺点,防止造成不必要的资源浪费,实现无纸箱包装,降低成本。(The invention discloses a packaging process for realizing carton-free packaging; baling by a wrapping structure, the wrapping structure comprising: the lower end of the component fixing device is provided with a plurality of piers, and the upper end of the component fixing device is provided with a component; the lower pull strip is arranged at the lower end of the pier; a plurality of clamping grooves are symmetrically formed in the two opposite sides of the upper end of the component fixing device; a packing belt is arranged on the periphery of the lower pull strip of the pier; this device passes through riser timber and draw-in groove, the fixed connection of upper brace, and pier and lower brace, the fixed connection of upper brace, and with the unit mount inside the draw-in groove, the realization has not only protected the subassembly to the packing of subassembly and transportation, prevent that it from colliding with the damage in the transportation storage process, still solved the paper waste that uses carton packaging technology and exist at present stage, easily cause the carton incomplete on the way of transporting, shortcomings such as unable reutilization, prevent to cause unnecessary wasting of resources, realize no carton packing, and the cost is reduced.)

1. A packaging process for realizing carton-free packaging is characterized by comprising the following steps:

baling by a wrapping structure, the wrapping structure comprising: the lower end of the component fixing device is provided with a plurality of piers (3), and the upper end of the component fixing device is provided with a component (1);

the lower brace (4), the lower brace (4) is installed at the lower end of the pier (3);

a plurality of clamping grooves (2) are symmetrically arranged on two opposite sides of the upper end of the component fixing device;

packing belts (5) are arranged on the periphery of the pier (3) and the lower brace (4);

the packaging by the packaging structure comprises the following steps:

firstly, placing a clamping groove (2) on an assembly fixing device, and fixedly installing an assembly (1) through the clamping groove (2); and finally, packing belts (5) are wrapped on the periphery sides of the assembly (1), the pier (3) and the lower stay (4).

2. The baling process for cartridgeless packaging of claim 1, wherein said assembly securing means comprises: the upper brace (6) is arranged at the upper end of the pier (3); a plurality of vertical plate timbers (7) which are parallel to each other are installed at the upper end of the upper brace (6), the vertical plate timbers (7) are perpendicular to the upper brace (6) in direction, and the clamping grooves (2) are installed on the vertical plate timbers (7).

3. The packaging process for realizing carton-free packaging according to claim 1, characterized in that the clamping grooves (2) are arranged between the vertical boards (7); between the pier (3) and the lower brace (4); the upper brace (6) and the vertical plate timber (7) are fixedly connected through nails (8).

4. The packaging process for realizing the carton-free package according to the claim 2, characterized in that a buckle (9) is arranged at the lower side of the upper brace (6) near the clamping groove (2).

5. A packaging process for realizing carton-free packaging according to claim 1, characterized in that said card slot (2) comprises:

an upper card slot (201) and a lower card slot (202);

the upper clamping groove (201) is arranged at the upper end of the component (1);

the lower clamping groove (202) is arranged at the upper end of the upper brace (6).

6. The packaging process for realizing carton-free packaging according to claim 5, wherein the upper card slot (201) comprises:

an upper cross bar (203), a buckle bar (204) and a hook (205);

and two ends of the upper cross rod (203) are fixedly provided with buckling rods (204), and a group of clamping hooks (205) are symmetrically arranged on the buckling rods (204).

7. The packaging process for realizing a carton-free package according to claim 5, wherein the lower card slot (202) comprises:

a positive baffle (206), a side baffle (207), a bottom plate (208);

the upper end of the upper brace (6) is fixedly provided with a bottom plate (208), the upper ends of the front side and the rear side of the bottom plate (208) are fixedly provided with a front baffle (206), one side of the front baffle (206) is fixedly provided with a side baffle (207), and the bottom plate (208) is arranged at the upper end of the upper brace (6).

8. The baling process for realizing carton-free packaging according to claim 7, wherein a fixed shock absorbing device (10) is mounted on the upper end of the bottom plate (208), said fixed shock absorbing device (10) comprises a shock absorbing part and a fixed part, said shock absorbing part comprises:

the damping device comprises a base (1004), a first damping spring (1006), a supporting column (1007), a skid (1008), a second damping spring (1009) and a component supporting plate (1010);

a base (1004) is installed at the upper end of the bottom plate (208), a first damping spring (1006) is fixedly installed at one end above the base (1004), a supporting column (1007) is connected to the upper end of the first damping spring (1006), a second damping spring (1009) is connected to the upper end of the supporting column (1007), an assembly supporting plate (1010) is fixedly connected to the upper end of the second damping spring (1009), and the assembly (1) is installed on the assembly supporting plate (1010);

two symmetrically-installed skids (1008) are sleeved on the peripheral side of the supporting column (1007), and the skids (1008) can axially slide along the supporting column (1007) on the supporting column (1007);

a fixing member is installed at one side of the damping member, the fixing member including:

the device comprises a bolt rod (1001), a fixing plate (1002), a motor supporting seat (1003), a fixing pin (1005), a first connecting rod (1011), a fixing block (1012), a second connecting rod (1013), a motor (1014), a pulley (1015) and a third damping spring (1016);

one ends, close to each other, of the two symmetrically-installed skids (1008) are rotatably provided with one end of a first connecting rod (1011), the other ends of the two first connecting rods (1011) are rotatably provided with one end of a second connecting rod (1013), the other end of the second connecting rod (1013) can be installed in a fixed block (1012) in a left-right sliding manner, a third damping spring (1016) is sleeved on the second connecting rod (1013) installed in the fixed block (1012), one end of a bolt rod (1001) is in threaded connection with the fixed block (1012), the other end of the bolt rod (1001) is in threaded connection with a fixed plate (1002), and a positive baffle (206) is connected between the fixed plate (1002) and the fixed block (1012);

a pulley (1015) is arranged at the lower end of the second connecting rod (1013), a motor supporting seat (1003) is connected to the lower end of the pulley (1015) in a sliding manner, a motor (1014) is fixedly installed at the upper end of the motor supporting seat (1003), and the lower end of the motor supporting seat (1003) is fixedly installed at the other end of the base (1004);

the lower end of the motor (1014) is fixedly provided with a fixing needle (1005), threads are arranged on the periphery of the fixing needle (1005), and the fixing needle (1005) is connected into a threaded hole in the bottom plate (208).

9. The packaging process for realizing the carton-free package according to claim 2, characterized by further comprising: the structure for transporting and moving a package by means of a displacement device (11), said displacement device (11) comprising:

the device comprises a device base (1101), a displacement motor (1102), a rotating wheel (1103), a fixed pulley (1104), an upper support (1105), a crawler (1106), a main support column (1107), a first slide rail (1108), a sliding base (1109), a rotating rod (1110), a displacement main plate (1111), a sliding plate (1112), a second slide rail (1113), a telescopic rod (1114), a mechanical tong (1115), a mechanical tong support rod (1116), a tensioning spring (1117), a driving block (1118), a push rod spring (1119), a first push rod (1120), a connecting block (1121), a second push rod (1122), a mechanical tong pulley (1123), a shell (1124) and a limiting plate (1125);

a displacement motor (1102) is fixedly arranged above one end of the device base (1101), and a rotating wheel (1103) is fixedly arranged on the displacement motor (1102);

a main supporting column (1107) is fixedly installed above the other end of the device base (1101), a first sliding rail (1108) which is vertically arranged is fixedly installed on one side, away from the displacement motor (1102), of the main supporting column (1107), a sliding base (1109) is installed on the first sliding rail (1108) in a sliding mode, an upper support (1105) is fixedly installed at the upper end of the main supporting column (1107), and fixed pulleys (1104) are rotatably installed on the left side and the right side above the upper support (1105);

a track (1106) is installed on the rotating wheel (1103) and the fixed pulley (1104), a displacement main plate (1111) is fixedly installed below one end, far away from the rotating wheel (1103), of the track (1106), a second sliding rail (1113) extending in the left-right direction is arranged on the displacement main plate (1111), and a sliding plate (1112) capable of sliding left and right is installed on the second sliding rail (1113);

the upper end of the sliding plate (1112) is rotatably provided with one end of a rotating rod (1110), the other end of the rotating rod (1110) is rotatably arranged at the upper end of a sliding base (1109), the lower end of the sliding plate (1112) is provided with one end of a telescopic rod (1114), and the other end of the telescopic rod (1114) is arranged at the lower end of the sliding base (1109);

one end, far away from the sliding base (1109), of the telescopic rod (1114) is fixedly provided with a connecting block (1121), the left end of the connecting block (1121) can be connected to the inside of the shell (1124) in a left-right sliding mode, a first push rod (1120) is fixedly arranged at the left end of the connecting block (1121), and the left end of the first push rod (1120) penetrates through the limiting plate (1125) and is fixedly connected with the driving block (1118);

two second push rods (1122) are symmetrically arranged at the upper end and the lower end of the left end of the shell (1124), a push rod spring (1119) is sleeved on each second push rod (1122), a limiting plate (1125) is fixedly arranged at the left end of each second push rod (1122), a mechanical pliers support rod (1116) is fixedly arranged at the left side of each limiting plate (1125), a mechanical pliers (1115) pliers body is rotatably arranged at the front end of each mechanical pliers support rod (1116), a tensioning spring (1117) is arranged at the middle part of the right side of each mechanical pliers (1115), a mechanical pliers pulley (1123) is rotatably connected at the tail of the right side of each mechanical pliers (1115), and each mechanical pliers pulley (1123) can slide on a driving block (1118); the clamp body of the mechanical clamp (1115) is used for clamping the packing structure.

10. The bagging process for achieving a carton-free package according to claim 2, wherein the bagging structure further comprises:

the force sensor is arranged at the lower end of the upper brace (6) and used for detecting the pressure of the vertical plate timber (7) on the component (1) after the packaging process for realizing the carton-free packaging is finished;

the distance sensor is used for detecting the offset distance of the assembly (1) at the upper end of the bottom plate (208) after the packaging is finished by the packaging process for realizing the carton-free packaging;

the detection device is arranged at the upper end of the bottom plate (208) and is used for detecting the uncovered area of the component (1) on the contact surface between the vertical plate timber (7) and the component after the packaging is finished by the packaging process for realizing the carton-free packaging;

the controller is electrically connected with the force sensor, the distance sensor, the detection device and the alarm;

the controller is based on force sensor, distance sensor, detection device, alarm accomplish right the atress safety inspection of riser timber (7), the testing process includes following step:

the method comprises the following steps: the controller calculates the comprehensive stress of the vertical plate timber (7) according to the force sensor, the distance sensor and the detection device;

wherein, F₁The distance sensor detects the offset distance of the assembly (1) on the clamping groove (2) after the packaging process for realizing the carton-free packaging is completed, and the L is the comprehensive stress of the vertical plate timber (7)₁For the length of riser timber (7), m is the weight of waiting to wrap up the thing, and F is force transducer detects after the packing of the packing technology of realizing no carton packing is accomplished, pressure that riser timber (7) received, A is the detection value of detection device, A₁The bottom area of the vertical plate timber (7) is shown, and g is the gravity acceleration; m is the total weight of the clamping grooves on the clamping grooves (2); a. the₂The contact area between the clamping groove (2) and the vertical plate timber (7) is defined;

step two: the controller calculates the actual deformation of the vertical plate timber (7) according to the distance sensor and the comprehensive stress of the vertical plate timber (7);

wherein, DeltaL is the actual deformation of the vertical plate timber (7), E is the elastic modulus of the vertical plate timber (7) material, F₁Is the comprehensive pressure to which the main body base (1) is subjected, A₁Is a vertical plate (7)Rho is the density of the vertical plate timber (7) material, g is the gravity coefficient, L₂The thickness of the vertical plate timber (7) is measured, and L is the offset distance of the component (1) at the upper end of the clamping groove (2) after the packaging is finished by the packaging process for realizing the carton-free packaging detected by the distance sensor;

step three: the controller calculates the difference of the actual deflection of riser timber (7) and the maximum deflection that riser timber (7) of setting for the technological requirement can bear, works as when the difference surpassed the scope of predetermineeing, the controller control alarm was reported to the police, and the completion is right the atress safety inspection of riser timber (7).

Technical Field

The invention relates to a packaging process, in particular to a packaging process for realizing carton-free packaging.

Background

The carton package is an indispensable part of modern logistics, plays roles of containing, protecting product components and the like, and simultaneously the product components packaged by the carton get rid of the defects of difficult freight transportation, difficult arrangement of articles and the like;

however, in the existing carton packaging process, paper is wasted, the carton is easy to be broken during transportation, secondary utilization cannot be achieved, unnecessary resource waste is caused, and cost is increased.

Aiming at the defects of the prior art, the invention provides a packaging process for realizing carton-free packaging.

Disclosure of Invention

The invention provides a packaging process for realizing carton-free packaging, which is used for solving the technical problems of unnecessary resource waste and the like caused by the defects of easy damage to cartons, incapability of secondary utilization and the like.

In order to solve the technical problem, the invention discloses a packaging process for realizing carton-free packaging, which comprises the following steps:

baling by a wrapping structure, the wrapping structure comprising: the lower end of the component fixing device is provided with a plurality of piers, and the upper end of the component fixing device is provided with a component;

the lower pull strip is arranged at the lower end of the pier;

a plurality of clamping grooves are symmetrically formed in the two opposite sides of the upper end of the component fixing device;

a packing belt is arranged on the periphery of the lower pull strip of the pier;

the packaging by the packaging structure comprises the following steps:

firstly, placing a clamping groove on an assembly fixing device, and fixedly installing an assembly through the clamping groove; and finally, wrapping a packing belt around the assembly, the pier and the lower pull strip.

Preferably, in the packaging process for realizing the carton-free packaging, the component fixing device includes: the upper brace is arranged at the upper end of the pier; a plurality of vertical plate timbers which are parallel to each other are installed at the upper end of the upper brace, the vertical plate timbers are perpendicular to the direction of the upper brace, and the clamping grooves are installed on the vertical plate timbers.

Preferably, in the packaging process for realizing carton-free packaging, the clamping groove is arranged between the vertical plate and the wood; between the pier and the lower pulling strip; all through nail fixed connection between upper brace and the riser timber.

Preferably, in the packaging process for realizing the carton-free packaging, the lower side of the upper brace is provided with a buckle close to the clamping groove.

Preferably, the packaging process for realizing carton-free packaging includes:

an upper card slot and a lower card slot;

the upper clamping groove is arranged at the upper end of the component;

the lower clamping groove is arranged at the upper end of the upper brace.

Preferably, the packaging process for realizing carton-free packaging comprises the following steps:

an upper cross bar, a buckling bar and a clamping hook;

and clamping rods are fixedly arranged at the two ends of the upper transverse rod, and a group of clamping hooks are symmetrically arranged on the clamping rods.

Preferably, the packaging process for realizing carton-free packaging comprises the following steps:

a positive baffle, a side baffle and a bottom plate;

the upper end of the upper brace is fixedly provided with a bottom plate, the upper ends of the front side and the rear side of the bottom plate are fixedly provided with a front baffle, one side of the front baffle is fixedly provided with a side baffle, and the bottom plate is arranged at the upper end of the upper brace.

Preferably, in the packaging process for realizing carton-free packaging, a fixed damping device is installed at the upper end of the bottom plate, the fixed damping device comprises a damping part and a fixed part, and the damping part comprises:

the device comprises a base, a first damping spring, a support column, a skid, a second damping spring and a component support plate;

the upper end of the bottom plate is provided with a base, a first damping spring is fixedly arranged at one end above the base, the upper end of the first damping spring is connected with a supporting column, the upper end of the supporting column is connected with a second damping spring, the upper end of the second damping spring is fixedly connected with an assembly supporting plate, and the assembly is arranged on the assembly supporting plate;

two symmetrically-installed skids are sleeved on the periphery of the support column and can axially slide on the support column along the support column;

a fixing member is installed at one side of the damping member, the fixing member including:

the bolt rod, the fixing plate, the motor supporting seat, the fixing needle, the first connecting rod, the fixing block, the second connecting rod, the motor, the pulley and the third damping spring;

one ends, close to each other, of the two symmetrically-installed skids are rotatably provided with one end of a first connecting rod, the other ends of the two first connecting rods are rotatably provided with one end of a second connecting rod, the other end of the second connecting rod is fixedly provided with a fixed block, the other end of the second connecting rod is slidably arranged in the fixed block left and right, a third damping spring is sleeved on the second connecting rod arranged in the fixed block, one end of a bolt rod is in threaded connection with the fixed block, the other end of the bolt rod is in threaded connection with a fixed plate, and a positive baffle is connected between the fixed plate and the fixed block;

the lower end of the second connecting rod is provided with a pulley, the lower end of the pulley is connected with a motor supporting seat in a sliding manner, the upper end of the motor supporting seat is fixedly provided with a motor, and the lower end of the motor supporting seat is fixedly arranged at the other end of the base;

the motor lower extreme fixed mounting has the fixed needle, fixed needle week side is provided with the screw thread, the fixed needle is used for being connected to threaded hole on the bottom plate.

Preferably, the packaging process for realizing carton-free packaging further includes: carry out transport mobile packaging structure through displacement device, displacement device includes:

the device comprises a device base, a displacement motor, a rotating wheel, a fixed pulley, an upper support, a crawler belt, a main support column, a first slide rail, a sliding base, a rotating rod, a displacement main plate, a sliding plate, a second slide rail, a telescopic rod, mechanical pliers, a mechanical pliers support rod, a tensioning spring, a driving block, a push rod spring, a first push rod, a connecting block, a second push rod, a mechanical pliers pulley, a shell and a limiting plate;

a displacement motor is fixedly arranged above one end of the device base, and a rotating wheel is fixedly arranged on the displacement motor;

a main support column is fixedly arranged above the other end of the device base, a first vertically arranged slide rail is fixedly arranged on one side, away from the displacement motor, of the main support column, a sliding base is slidably arranged on the first slide rail, an upper support is fixedly arranged at the upper end of the main support column, and fixed pulleys are rotatably arranged on the left side and the right side above the upper support;

the rotating wheel and the fixed pulley are provided with a crawler belt, a displacement main plate is fixedly arranged below one end of the crawler belt far away from the rotating wheel, a second sliding rail extending along the left-right direction is arranged on the displacement main plate, and a sliding plate capable of sliding left and right is arranged on the second sliding rail;

the upper end of the sliding plate is rotatably provided with one end of a rotating rod, the other end of the rotating rod is rotatably arranged at the upper end of the sliding base, the lower end of the sliding plate is provided with one end of a telescopic rod, and the other end of the telescopic rod is arranged at the lower end of the sliding base;

a connecting block is fixedly installed at one end, far away from the sliding base, of the telescopic rod, the left end of the connecting block is connected to the inside of the shell in a left-right sliding mode, a first push rod is fixedly installed at the left end of the connecting block, and the left end of the first push rod penetrates through the limiting plate and is fixedly connected with the driving block;

two second push rods are symmetrically arranged at the upper end and the lower end of the left end of the shell, a push rod spring is sleeved on each second push rod, a limiting plate is fixedly arranged at the left end of each second push rod, a mechanical pliers support rod is fixedly arranged at the left side of each limiting plate, a mechanical pliers body is rotatably arranged at the front end of each mechanical pliers support rod, a tensioning spring is arranged at the middle part of the right side of each mechanical pliers, a mechanical pliers pulley is rotatably connected to the tail part of the right side of each mechanical pliers, and the mechanical pliers pulley can slide on a driving; the mechanical pliers body is used for clamping the packing structure.

Preferably, the packaging process for realizing carton-free packaging further includes:

the force sensor is arranged at the lower end of the upper bracing piece and used for detecting that the vertical plate timber is pressed by the assembly after the packaging is finished by the packaging process for realizing the carton-free packaging;

the distance sensor is used for detecting the offset distance of the assembly at the upper end of the bottom plate after the packaging is finished by the packaging process for realizing the carton-free packaging;

the detection device is arranged at the upper end of the bottom plate and is used for detecting the uncovered area of the assembly on the contact surface between the vertical plate timber and the assembly after the packaging process for realizing the carton-free packaging is finished;

the controller is electrically connected with the force sensor, the distance sensor, the detection device and the alarm;

the controller is based on force sensor, distance sensor, detection device, alarm accomplish right the atress safety inspection of riser timber, the testing process includes following step:

the method comprises the following steps: the controller calculates the comprehensive stress of the vertical plate timber according to the force sensor, the distance sensor and the detection device;

wherein, F₁For the comprehensive stress of the vertical plate timber, L is detected by a distance sensor, and the offset distance of the assembly on the clamping groove after the packaging process for realizing the carton-free packaging is completed is L₁For the length of riser timber, m is the weight of waiting to wrap up the thing, and F is that force transducer detects a packing technology packing completion back of realizing no carton packing, the pressure that riser timber received, A are detection value, A of detection device, and A₁The bottom area of the vertical plate timber is shown, and g is the gravity acceleration; m is the total weight of the clamping grooves on the clamping grooves; a. the₂The contact area between the clamping groove and the vertical plate timber is the contact area;

step two: the controller calculates the actual deformation of the vertical plate timber according to the distance sensor and the comprehensive stress of the vertical plate timber;

wherein, DeltaL is the actual deformation of the vertical plate timber, E is the elastic modulus of the vertical plate timber material, F₁Is the combined pressure to which the main body base is subjected, A₁Is the bottom area of the vertical plate timber, rho is the density of the vertical plate timber material, g is the gravity coefficient, L₂The thickness of the vertical plate timber is measured, and L is the offset distance of the assembly at the upper end of the clamping groove after the packaging is finished by the packaging process for realizing the carton-free packaging detected by the distance sensor;

step three: the controller calculates the difference of the actual deflection of riser timber and the maximum deflection that the riser timber that sets for the technological requirement can bear, works as when the difference surpasss the preset scope, the controller control alarm is reported to the police, and the completion is right the atress safety inspection of riser timber.

Compared with the prior art, the invention provides a packaging process for realizing carton-free packaging, which has the following beneficial effects:

1. this device passes through riser timber and draw-in groove, the fixed connection of upper brace, and pier and lower brace, the fixed connection of upper brace, and with the unit mount inside the draw-in groove, the realization has not only protected the subassembly to the packing of subassembly and transportation, prevent that it from colliding with the damage in the transportation storage process, it is extravagant still to have solved the paper that uses carton packaging technology and exist at present stage, easily cause the carton incomplete on the way of transporting, shortcomings such as unable reutilization, prevent to cause unnecessary wasting of resources, the subassembly, realize no carton packing, and cost is reduced.

2. The clamping groove and the vertical plate timber are arranged between the clamping groove and the vertical plate timber through nails; between the pier and the lower pulling strip; fixed connection between upper brace and the riser timber has ensured a device stability of the packaging technology of realizing no carton packing has promoted a packaging technology of realizing no carton packing is firm.

3. Through the fixed mounting between positive baffle, side shield and the bottom plate, and then can fix the subassembly and lay, prevent that its subassembly from installing unstably between the draw-in groove down, and then take place to collide with and damage the subassembly in the transportation, promoted a security that realizes the packaging technology of no carton packing.

The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a front view of the structure of the present invention;

FIG. 4 is a schematic view of an upper card slot structure of the present invention;

FIG. 5 is a schematic view of a lower card slot structure of the present invention;

FIG. 6 is a schematic view of the installation of the fixed damping device of the present invention;

FIG. 7 is a schematic view of the displacement apparatus of the present invention installed;

FIG. 8 is an enlarged view of the invention at A.

In the figure: 1. an assembly; 2. a card slot; 201. an upper clamping groove; 202. a lower clamping groove; 203. an upper cross bar; 204. a buckle rod; 205. a hook; 206. a positive baffle; 207. a side dam; 208. a base plate; 3. upsetting; 4. pulling the strip; 5. packing a belt; 6. pulling up a strip; 7. a vertical plate timber; 8. nailing; 9. buckling; 10. fixing a damping device; 1001. a bolt shank; 1002. a fixing plate; 1003. a motor supporting seat; 1004. a base; 1005. a fixing pin; 1006. a first damping spring; 1007. a support pillar; 1008. a skid; 1009. a second damping spring; 1010. a component support plate; 1011. a first link; 1012. a fixed block; 1013. a second link; 1014. a motor; 1015. a pulley; 1016. a third damping spring; 11. a displacement device; 1101. a device base; 1102. a displacement motor; 1103. a rotating wheel; 1104. a fixed pulley; 1105. an upper support; 1106. a crawler belt; 1107. a main support column; 1108. a first slide rail; 1109. a sliding base; 1110. a rotating rod; 1111. a displacement main board; 1112. a sliding plate; 1113. a second slide rail; 1114. a telescopic rod; 1115. mechanical pliers; 1116. a mechanical tong support rod; 1117. tensioning the spring; 1118. a drive block; 1119. a push rod spring; 1120. a first push rod; 1121. connecting blocks; 1122. a second push rod; 1123. a mechanical tong pulley; 1124. a housing; 1125. and a limiting plate.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between various embodiments can be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not be within the protection scope of the present invention.

It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Example 1

Referring to fig. 1, the present invention provides a technical solution:

a packaging process for realizing carton-free packaging comprises the following steps:

baling by a wrapping structure, the wrapping structure comprising: the lower end of the component fixing device is provided with a plurality of piers 3, and the upper end of the component fixing device is provided with a component 1;

the lower brace 4 is arranged at the lower end of the pier 3;

a plurality of clamping grooves 2 are symmetrically formed in the two opposite sides of the upper end of the component fixing device;

a packing belt 5 is arranged on the periphery of the pier 3 and the lower pull strip 4;

the packaging by the packaging structure comprises the following steps:

firstly, placing a clamping groove 2 on an assembly fixing device, and fixedly installing an assembly 1 through the clamping groove 2; finally, a packing belt 5 is wrapped on the periphery of the component 1, the pier 3 and the lower pull strip 4;

the component fixing device includes: the upper end of the pier 3 is provided with an upper brace 6; a plurality of vertical plate timbers 7 which are parallel to each other are installed at the upper end of the upper brace 6, the vertical plate timbers 7 are perpendicular to the upper brace 6 in direction, and the clamping groove 2 is installed on the vertical plate timbers 7.

The beneficial effects of the above technical scheme are: this device passes through riser timber 7 and draw-in groove 2, the fixed connection of brace 6, and pier 3 and drop-down strip 4, the fixed connection of brace 6, and install subassembly 1 inside draw-in groove 2, the realization is not only protected subassembly 1 to the packing and the transportation of subassembly 1 (treating the packing thing promptly), prevent that it from colliding with the damage in the transportation storage process, the paper that still has solved present stage use carton packaging technology and exists is extravagant, easily cause the carton incomplete on the way transports, shortcomings such as unable reutilization prevent to cause unnecessary wasting of resources, realize no carton packing, and cost is reduced.

Example 2

Referring to fig. 1, on the basis of embodiment 1, the present invention provides a technical solution:

the clamping groove 2 is arranged between the vertical plate timber 7; between the pier 3 and the lower pulling strip 4; the upper brace 6 and the vertical plate timber 7 are fixedly connected through nails 8.

The beneficial effects of the above technical scheme are: the clamping groove 2 and the vertical plate timber 7 are arranged between the vertical plate timber and the wood through the nails 8; between the pier 3 and the lower pulling strip 4; fixed connection between upper brace 6 and riser timber 7 has ensured a device stability of the packaging technology of realizing no carton packing has promoted a packaging technology of realizing no carton packing is firm.

Example 3

Referring to fig. 1, on the basis of embodiments 1 and 2, the present invention provides a technical solution:

according to the packaging process for realizing the carton-free packaging, the buckle 9 is arranged at the position, close to the clamping groove 2, of the lower side of the upper brace 6.

Example 4

Referring to fig. 1, the present invention provides a technical solution based on embodiments 1-3:

the packaging process for realizing the carton-free packaging comprises the following steps of:

an upper card slot 201, a lower card slot 202;

the upper clamping groove 201 is arranged at the upper end of the component 1;

the lower clamping groove 202 is arranged at the upper end of the upper brace 6.

The beneficial effects of the above technical scheme are: through the fixed mounting of the upper clamping groove 201 and the lower clamping groove 202, the packaging process for realizing carton-free packaging can fixedly mount the component 1, the mounting stability of the component 1 is guaranteed, and the transportation safety of the component 1 is improved.

Example 5

Referring to fig. 2, on the basis of embodiments 1 to 4, in the packaging process for realizing carton-free packaging, the upper card slot 201 includes:

an upper cross rod 203, a buckling rod 204 and a clamping hook 205;

two ends of the upper cross rod 203 are fixedly provided with buckling rods 204, and a group of hooks 205 are symmetrically arranged on the buckling rods 204.

The beneficial effects of the above technical scheme are: this device passes through buckle pole 204, the setting of pothook 205 and the setting of buckle 9 for go up draw-in groove 201 fixable mounting on last brace 6, and then fixed the subassembly 1 of installing, guarantee that its transportation is stable and safe.

Example 6

On the basis of any one of embodiments 1 to 5, referring to fig. 3, the present invention provides a technical solution:

in the packaging process for realizing carton-free packaging, the lower card slot 202 includes:

a positive baffle 206, a side baffle 207, a bottom plate 208;

the upper end of the upper brace 6 is fixedly provided with a bottom plate 208, the upper ends of the front side and the rear side of the bottom plate 208 are fixedly provided with a front baffle 206, one side of the front baffle 206 is fixedly provided with a side baffle 207, and the bottom plate 208 is arranged at the upper end of the upper brace 6.

The working principle and the beneficial effects are as follows: through the fixed mounting between positive baffle 206, side shield 207 and the bottom plate 208, and then can fix the laying of subassembly 1, prevent that its subassembly 1 from installing unstably between lower draw-in groove 202, and then take place to collide with and damage subassembly 1 in the transportation, promoted a realize the security of the packaging technology of no carton packing.

Example 7

Referring to fig. 4, the present invention provides a technical solution, based on any one of embodiments 1 to 6:

according to the packaging process for realizing the carton-free packaging, the fixed damping device 10 is installed at the upper end of the bottom plate 208, the fixed damping device 10 comprises a damping part and a fixed part, and the damping part comprises:

a base 1004, a first damping spring 1006, a support column 1007, a skid 1008, a second damping spring 1009, a component support plate 1010;

a base 1004 is installed at the upper end of the bottom plate 208, a first damping spring 1006 is fixedly installed at one end above the base 1004, a supporting column 1007 is connected to the upper end of the first damping spring 1006, a second damping spring 1009 is connected to the upper end of the supporting column 1007, an assembly supporting plate 1010 is fixedly connected to the upper end of the second damping spring 1009, and the assembly 1 is installed on the assembly supporting plate 1010;

two symmetrically-installed skids 1008 are sleeved on the peripheral side of the support column 1007, and the skids 1008 can axially slide on the support column 1007 along the support column 1007;

a fixing member is installed at one side of the damping member, the fixing member including:

the device comprises a bolt rod 1001, a fixing plate 1002, a motor supporting seat 1003, a fixing pin 1005, a first connecting rod 1011, a fixing block 1012, a second connecting rod 1013, a motor 1014, a pulley 1015 and a third damping spring 1016;

one end of each of the two symmetrically-mounted skids 1008, which is close to each other, is rotatably provided with one end of a first connecting rod 1011, the other end of each of the two first connecting rods 1011 is rotatably provided with one end of a second connecting rod 1013, the other end of the second connecting rod 1013 is fixedly provided with a fixed block 1012, the other end of the second connecting rod 1013 is slidably arranged in the fixed block 1012 from side to side, the second connecting rod 1013 arranged in the fixed block 1012 is sleeved with a third damping spring 1016, one end of a bolt rod 1001 is in threaded connection with the fixed block 1012, the other end of the bolt rod 1001 is in threaded connection with a fixed plate 1002, and a positive baffle 206 is connected between the fixed plate 1002 and the fixed block 1012;

a pulley 1015 is arranged at the lower end of the second connecting rod 1013, a motor support 1003 is connected to the lower end of the pulley 1015 in a sliding manner, a motor 1014 is fixedly mounted at the upper end of the motor support 1003, and the lower end of the motor support 1003 is fixedly mounted at the other end of the base 1004;

a fixing pin 1005 is fixedly mounted at the lower end of the motor 1014, threads are arranged on the periphery of the fixing pin 1005, and the fixing pin 1005 is used for being connected to a threaded hole on the bottom plate 208.

The working principle and the beneficial effects of the technical scheme are as follows: when the fixed damping device 10 works, the motor 1014 works to drive the fixing pin 1005 to rotate, so that the fixing pin 1005 is fixed between the bottom plate 1004 and the bottom plate 208, the bottom plate 1004 and the bottom plate 208 are fixed, then the position of the bolt rod 1001 and the position of the fixing plate 1002 are adjusted, the positive baffle 206 is installed between the fixing plate 1002 and the fixing block 1012, and the positive baffle 206 is fixedly installed between the fixing plate 1002 and the fixing block 1012 through threaded rotation;

the assembly 1 is placed on the upper end of the assembly support plate 1010, and when the assembly 1 is subjected to an external force from the vertical direction, the assembly 1 and the assembly support plate 1010 move downward, thereby compressing the first and second damping springs 1006 and 1009 to be free from the force from the vertical direction;

when the positive baffle 206 receives an external force from the horizontal direction, the positive baffle 206 and the fixed block 1012 further move towards the support column 1007 and simultaneously drive the second connecting rod 1013 to move towards the support column 1007, and then one end of the first connecting rod 1011 moves upwards to drive the skid 1008 to move in the opposite direction, so that the first damping spring 1006 and the second damping spring 1009 are compressed to prevent the external force from the horizontal direction; and then can with fixed damping device 10 fixed mounting on draw-in groove 2 to protect the packing technology that realizes the no carton packing can slow down to move away to avoid possible earthquakes when receiving external force impact, protect subassembly 1 simultaneously, make it avoid damaging, promoted the stability and the security of device.

Example 8

On the basis of any one of embodiments 1 to 7, referring to fig. 3, the present invention provides a technical solution:

the packaging process for realizing the carton-free packaging further comprises the following steps: the structure of moving packages is carried out by a displacement device 11, said displacement device 11 comprising:

the device comprises a device base 1101, a displacement motor 1102, a rotating wheel 1103, a fixed pulley 1104, an upper support 1105, a crawler 1106, a main support column 1107, a first slide rail 1108, a sliding base 1109, a rotating rod 1110, a displacement main plate 1111, a sliding plate 1112, a second slide rail 1113, a telescopic rod 1114, a mechanical clamp 1115, a mechanical clamp support rod 1116, a tensioning spring 1117, a driving block 1118, a push rod spring 1119, a first push rod 1120, a connecting block 1121, a second push rod 1122, a mechanical clamp pulley 1123, a shell 1124 and a limiting plate 1125;

a displacement motor 1102 is fixedly arranged above one end of the device base 1101, and a rotating wheel 1103 is fixedly arranged on the displacement motor 1102;

a main supporting column 1107 is fixedly mounted above the other end of the device base 1101, a first sliding rail 1108 which is vertically arranged is fixedly mounted on one side of the main supporting column 1107 far away from the displacement motor 1102, a sliding base 1109 is slidably mounted on the first sliding rail 1108, an upper support 1105 is fixedly mounted at the upper end of the main supporting column 1107, and fixed pulleys 1104 are rotatably mounted on the left side and the right side above the upper support 1105;

a crawler belt 1106 is installed on the rotating wheel 1103 and the fixed pulley 1104, a displacement main plate 1111 is fixedly installed below one end of the crawler belt 1106, which is far away from the rotating wheel 1103, a second sliding rail 1113 extending along the left-right direction is arranged on the displacement main plate 1111, and a sliding plate 1112 capable of sliding left and right is installed on the second sliding rail 1113;

the upper end of the sliding plate 1112 is rotatably provided with one end of a rotating rod 1110, the other end of the rotating rod 1110 is rotatably arranged at the upper end of a sliding base 1109, the lower end of the sliding plate 1112 is provided with one end of an expansion link 1114, and the other end of the expansion link 1114 is arranged at the lower end of the sliding base 1109;

a connecting block 1121 is fixedly installed at one end, away from the sliding base 1109, of the telescopic rod 1114, the left end of the connecting block 1121 is connected to the inside of the housing 1124 in a left-right sliding manner, a first push rod 1120 is fixedly installed at the left end of the connecting block 1121, and the left end of the first push rod 1120 penetrates through the limiting plate 1125 and is fixedly connected with the driving block 1118;

two second push rods 1122 are symmetrically arranged at the upper end and the lower end of the left end of the shell 1124, a push rod spring 1119 is sleeved on each second push rod 1122, a limit plate 1125 is fixedly arranged at the left end of each second push rod 1122, a mechanical forceps support rod 1116 is fixedly arranged at the left side of each limit plate 1125, a mechanical forceps 1115 forceps body is rotatably arranged at the front end of each mechanical forceps support rod 1116, a tensioning spring 1117 is arranged at the middle part of the right side of each mechanical forceps 1115, a mechanical forceps pulley 1123 is rotatably connected at the tail of the right side of each mechanical forceps 1115, and each mechanical forceps pulley 1123 can slide on a driving block; the body of the mechanical clamp 1115 is used for clamping the packing structure.

Example 9

On the basis of any one of embodiments 1 to 8, the invention provides a technical scheme that:

the packaging process for realizing the carton-free packaging comprises the following steps:

the force sensor is arranged at the lower end of the upper brace 6 and used for detecting that the vertical plate timber 7 is pressed by the component 1 after the packaging is finished by the packaging process for realizing the carton-free packaging;

a distance sensor for detecting the offset distance of the assembly 1 at the upper end of the bottom plate 208 after the packaging is completed by the packaging process for realizing the carton-free packaging;

the detection device is arranged at the upper end of the bottom plate 208 and is used for detecting the uncovered area of the component 1 on the contact surface between the vertical plate timber 7 and the component 1 after the packaging is finished by the packaging process for realizing the carton-free packaging;

the controller is electrically connected with the force sensor, the distance sensor, the detection device and the alarm;

the controller is based on force sensor, distance sensor, detection device, alarm accomplish right the atress safety inspection of riser timber 7, the testing process includes following step:

the method comprises the following steps: the controller calculates the comprehensive stress of the vertical plate timber 7 according to the force sensor, the distance sensor and the detection device;

wherein, F₁The offset distance of the component 1 on the clamping groove 2 after the packaging process for realizing the carton-free packaging is completed is L, which is detected by a distance sensor and is used for the comprehensive stress of the vertical plate timber 7₁For the length of riser timber 7, m is the weight of waiting the packing (the total weight of waiting the packing, and the total weight of subassembly 1), and F is force sensor detects after the packing of a packing technology of realizing no carton packing is accomplished, the pressure that riser timber 7 received, A is the detection value of detection device, and A is₁The bottom area of the vertical plate timber 7 is shown, and g is the gravity acceleration; m is the total weight of the clamping grooves on the clamping grooves 2; a. the₂The contact area between the clamping groove 2 and the vertical plate timber 7 is defined;

step two: the controller calculates the actual deformation of the vertical plate timber 7 according to the distance sensor and the comprehensive stress of the vertical plate timber 7;

wherein, DeltaL is the actual deformation of the vertical plate timber 7, E is the elastic modulus of the vertical plate timber 7 material, F₁Is the combined pressure to which the main body base 1 is subjected, A₁Is the bottom area of the vertical plate timber 7, rho is the density of the vertical plate timber 7 material, g is the gravity coefficient, L₂The thickness of the vertical plate timber 7 is measured, and L is the offset distance of the component 1 at the upper end of the clamping groove 2 after the packaging is finished by the packaging process for realizing the carton-free packaging detected by the distance sensor;

step three: the controller calculates the difference of the actual deformation of the vertical plate timber 7 and the maximum deformation that the vertical plate timber 7 can bear of setting for technological requirement, works as when the difference exceeds the preset range, the controller controls the alarm to alarm, and the completion is right the stress safety inspection of the vertical plate timber 7.

The working principle and the beneficial effects are as follows: the controller basis the force sensor, distance sensor, detection device calculate the comprehensive atress of riser timber 7 (wherein the comprehensive consideration, the length of riser timber 7, the weight of treating the packing article, force sensor detects a packing technology packing of realizing no carton packing is accomplished the back, the pressure that riser timber 7 received, the bottom surface area of riser timber 7, acceleration of gravity, the total weight of the draw-in groove on the draw-in groove 2, draw-in groove 2 with the area of contact of riser timber 7) after the controller basis distance sensor and riser timber 7's comprehensive atress calculate the actual deflection of riser timber 7 (wherein the comprehensive consideration, the elastic modulus of timber riser 7 material, the comprehensive pressure that main part base 1 received, the bottom surface area of riser timber 7, the density of riser timber 7 material, the coefficient of gravity, the thickness of riser timber 7) finally the controller calculates the actual deflection of riser 7 and sets for the riser timber that the technology required When the difference value exceeds a preset range, the controller controls an alarm to give an alarm to complete the stress safety detection of the vertical plate timber 7;

prevented that riser timber 7 from bearing too big its weight when bearing component 1, and then produced the load to riser timber 7 too big, produced great deformation or rupture to it, makeed a packing technology who realizes no carton packing receives the damage, and then damages subassembly 1, has played the effect of protection subassembly 1.

It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.