Cartridge, method of manufacturing a cartridge, dispensing assembly and method of assembling a dispensing assembly

文档序号:602498 发布日期:2021-05-04 浏览:5次 中文

阅读说明:本技术 料筒、制造料筒的方法、施配组件以及组装施配组件的方法 (Cartridge, method of manufacturing a cartridge, dispensing assembly and method of assembling a dispensing assembly ) 是由 P·赛勒 T·博登米勒 R·拉韦拉内特 于 2019-08-02 设计创作,主要内容包括:本发明涉及一种用于待施配材料的料筒,其包括具有施配出口(16)的刚性头部部分(14)和形成料筒壁的柔性膜(8、18),其中所述膜界定用于所述待施配材料的料筒室、至少部分地沿所述料筒的纵向方向延伸并且具有连接到所述头部部分的前端(22),其中所述头部部分具有外周向表面(24),并且其中所述膜的所述前端的内表面密封地且不可释放地连接到所述头部部分的所述外周向表面。本发明进一步涉及一种制造料筒的方法、涉及一种施配组件并且涉及一种组装包括此料筒的施配组件的方法。(The invention relates to a cartridge for a material to be dispensed, comprising a rigid head portion (14) with a dispensing outlet (16) and a flexible membrane (8, 18) forming a cartridge wall, wherein the membrane delimits a cartridge chamber for the material to be dispensed, extends at least partially in the longitudinal direction of the cartridge and has a front end (22) connected to the head portion, wherein the head portion has an outer circumferential surface (24), and wherein an inner surface of the front end of the membrane is sealingly and unreleasably connected to the outer circumferential surface of the head portion. The invention further relates to a method of manufacturing a cartridge, to a dispensing assembly and to a method of assembling a dispensing assembly comprising such a cartridge.)

1. A cartridge (10) for a material (M, M ') to be dispensed, comprising a rigid head portion (14) having a dispensing outlet (16) and a flexible membrane (18, 18 ') forming a cartridge wall (20, 20 '), wherein the membrane (18, 18 ') delimits a cartridge chamber (12, 12 ') for the material (M, M ') to be dispensed, extends at least partially in a longitudinal direction (A) of the cartridge (10) and has a front end (22, 22 ') connected to the head portion (14), wherein the head portion (14) has an outer circumferential surface (24), the outer circumferential surface (24) comprising a formation (26), wherein an inner surface (52) of the front end (22, 22 ') of the membrane (18, 18 ') is sealingly and unreleasably connected to the outer circumferential surface (24) of the head portion (14) and to the outer circumferential surface (24) present in the head portion (14) The construction (26) of (a).

2. The cartridge (10) according to claim 1, wherein the formation (26) comprises a groove (28) formed in the outer circumferential surface (24) of the head portion (14).

3. The cartridge (10) according to claim 2, wherein the groove (28) extends parallel to the longitudinal direction (A) of the cartridge (10).

4. A cartridge (10) according to claim 2 or claim 3, wherein the channel (28) has a triangular-like shape in its cross-section.

5. The cartridge (10) according to claim 4, wherein the triangular base (28 ") forming the groove (28) is spaced furthest from the dispensing outlet (16) and optionally forms a bottom end (68) of the head portion (14).

6. A cartridge (10) according to any of the preceding claims, wherein the formation (26) comprises an annular recess (30), the annular recess (30) being formed in the outer circumferential surface (24) and extending circumferentially around the outer circumferential surface (24) perpendicular to the longitudinal direction (a) of the cartridge (10).

7. The cartridge (10) according to claim 6 as dependent on at least one of claims 2 to 5, wherein the annular recess (30) extends through the channel (28).

8. The cartridge (10) according to claim 7, wherein the annular recess (30) extends through the base (28 ") of the channel (28), wherein the respective recess (30) of the base (28") forms the bottom end (68) of the head portion (14).

9. A cartridge (10) according to at least one of claims 6 to 8, wherein the annular recess (30) has an L-shaped cross-section in the longitudinal direction.

10. A cartridge (10) according to claim 9, wherein the short side (30') of the L is arranged perpendicular to the longitudinal direction (a) of the cartridge (10).

11. The cartridge (10) according to claim 9 or claim 10, wherein a long side (30 ") of the L is arranged obliquely to the longitudinal direction (a) of the cartridge (10).

12. A cartridge (10) according to any of claims 9 to 11, wherein the long side (30 ") of the L is arranged obliquely to the longitudinal direction (a) of the cartridge (10) and also obliquely to the short side (30') of the L.

13. A cartridge (10) according to any of claims 9 to 12, wherein the short side (30') of the L forms the bottom end (68).

14. A cartridge (10) according to any of the preceding claims, wherein the formations (26) comprise one or more wave structures (32) formed in the outer circumferential surface (24).

15. A cartridge (10) according to claim 4, wherein the undulation structure (32) extends perpendicular to the longitudinal direction (A) of the cartridge (10).

16. The cartridge (10) according to claim 14 or claim 15, wherein the wave structure (32) comprises at least one of between 2 and 5 valleys (32 ") and between 2 and 5 peaks (32').

17. A cartridge (10) according to claim 16, wherein some valleys (32 ") have a greater depth than other valleys (32") of the wave structure (32).

18. The cartridge (10) according to claim 16 or claim 17,

wherein some of the peaks (32 ') have a greater height than other peaks (32') of the undulating structure (32).

19. The cartridge (10) according to any of claims 2 to 7 and any of claims 14 to 18,

wherein a corrugated structure (32) is formed between immediately adjacent trenches (28).

20. The cartridge (10) according to at least one of the preceding claims, wherein the formation (26) comprises one or more ribs (34) protruding from the outer circumferential surface (24).

21. A cartridge (10) according to claim 20, wherein each rib (34) extends perpendicular to the longitudinal direction (a) of the cartridge (10).

22. A cartridge (10) according to claim 20 or claim 21 and any of claims 2 to 7, wherein each rib is arranged between directly adjacent grooves (28).

23. The cartridge (10) according to any of claims 20 to 22, wherein the cartridge wall (20, 20') is received in a support sleeve (64), wherein the outer circumferential surface (24) having the formations (26) is arranged within the sleeve (64) and the one or more ribs (34) form at least one of a press-fit and an interference-fit type connection with an inner surface (66) of the sleeve (64).

24. The cartridge (10) according to any of the preceding claims, wherein the head portion (14) comprises a collar (46), wherein the collar (46) surrounds the dispensing outlet (16) in a radially outer region of the head portion (14), extends in the longitudinal direction (A) and at least regionally defines the outer circumferential surface (24) of the head portion (14) connecting the membranes (18, 18').

25. A cartridge as claimed in claims 23 and 24, wherein the collar (46) is received in the sleeve (64).

26. The cartridge (10) according to claim 24 or claim 25, wherein the collar is formed radially inside an outermost portion (48) of the head portion (14), wherein a flange (50) is formed between the outermost portion (48) of the head portion (14) and the outer circumferential surface (24) of the head portion (14) present at the collar (46).

27. The cartridge (10) according to any of the preceding claims, wherein the inner surface (52) of the membrane (18, 18 ') is attached to the outer circumferential surface (24) of the head portion (14), wherein a front end (22, 22 ') of the membrane (18, 18 ') extends beyond the outer circumferential surface (24) of the head portion (14).

28. The cartridge (10) according to claims 26 and 27, wherein the front end (22, 22 ') of the membrane (18, 18') extends beyond the outer circumferential surface (24) of the head portion (14) such that it is connected to at least one of the flange (50) and the outermost portion (48) of the head portion (14).

29. The cartridge (10) according to any of the preceding claims,

wherein the cartridge chamber (12, 12 ') is filled with the material (M, M').

30. The cartridge (10) according to any of the preceding claims,

wherein the cartridge (10) is a one-component cartridge comprising one cartridge chamber (12, 12').

31. The cartridge (10) according to any of the preceding claims,

wherein the cartridge (10) is a two-component cartridge comprising two cartridge chambers (12, 12').

32. The cartridge (10) according to claim 31,

wherein each cartridge chamber (12, 12 ') is defined by a head portion (14), the head portion (14) comprising a chamber outlet (38, 38 ') for the respective cartridge chamber (12, 12 ').

33. The cartridge (10) according to claim 32,

wherein the head portion (14) is integrally formed or separately formed.

34. The cartridge (10) according to claim 33,

wherein the separately formed head portion (14) is at least one of: which can be connected to each other and to each other.

35. The cartridge (10) according to any of the preceding claims,

wherein the dispensing outlet (16) protrudes from the rigid head portion (14) in a direction opposite to the direction of extension of the flexible membrane (18, 18 ') forming the at least one cartridge wall (20, 20').

36. The cartridge (10) according to any of the preceding claims,

wherein the film (18, 18') is a multilayer film comprising at least two, three, four, five or more layers.

37. The cartridge (10) according to any of the preceding claims,

wherein the cartridge (10) is a one-component cartridge (10) having only one cartridge chamber (12) defined by the flexible membrane (18) forming the cartridge wall (20).

38. The cartridge (10) according to any of the preceding claims,

wherein a second membrane (56, 56') is attached to the head portion (14) to cover an interior end face (54) of the head portion (14).

39. The cartridge (10) according to claim 38,

wherein the second membrane (56, 56 ') bridges an outlet passage (40, 40 ') leading from the cartridge chamber (12, 12 ') to an end (42) of the dispensing outlet (16).

40. A cartridge (10) for a material (M, M ') to be dispensed, the cartridge (10) comprising a rigid head portion (14) with a dispensing outlet (16) and a flexible membrane (18, 18 ') forming a cartridge wall (20, 20 '), wherein the membrane (18, 18 ') delimits a cartridge chamber (12, 12 ') for the material (M, M ') to be dispensed, extends at least partially in a longitudinal direction (a) of the cartridge (10) and has a front end (22, 22 ') connected to the head portion (14), wherein the head portion (14) has an outer circumferential surface (24), wherein an inner surface (52) of the front end (22, 22 ') of the membrane (18, 18 ') is sealingly and non-releasably connected to the outer circumferential surface (24) of the head portion (14), wherein in the inner end surface (54) of the head portion (14) comprising the dispensing outlet (20) there is a protrusion (70).

41. A cartridge (10) according to claim 40 and at least one of claims 1 to 39.

42. A dispensing assembly (62) comprising a cartridge (10) according to any of the preceding claims, the cartridge (10) comprising one or more cartridge chambers (12, 12 ') each filled with a respective material (M, M'), and the dispensing assembly (62) having a sleeve (64) into which the cartridge (10) is inserted, the dispensing assembly optionally further comprising a dispenser and/or a mixing tip.

43. A method of assembling a dispensing assembly (62), the dispensing assembly (62) comprising a cartridge having one or more cartridge chambers (12, 12') according to at least one of the preceding claims 1 to 40, and the dispensing assembly (62) having a sleeve (64), the method comprising the steps of:

-inserting said one or more cartridge chambers (12, 12') into respective sleeves (64);

-fixing the one or more cartridge chambers (12, 12 ') in the respective sleeve (64) by means of at least one of a press fit and an interference fit between some formations (26) present at the respective cartridge chamber (12, 12') and an inner surface (66) of the respective sleeve (64); and optionally inserting the cartridge (10) and the sleeve (64) into the dispenser.

44. The method of claim 43, the dispensing assembly (62) further having a dispenser.

45. A method of manufacturing a cartridge (10) according to any of the preceding claims 1 to 40, the method comprising the steps of:

-placing the film (18, 18') on a core of a mould;

-introducing an insert into the mould, the insert representing the shape of a formation (26) directly adjacent to the membrane (18, 18'); and

-injection moulding the head portion (14) in a head space of the mould, so that an outer circumferential surface (24) of the head portion (14) is formed with the formations (26), and the leading end (22, 22 ') of the membrane (18, 18') is sealingly and unreleasably bonded to at least the outer circumferential surface (24) of the head portion (14).

Technical Field

The invention relates to a cartridge for a material to be dispensed, comprising a rigid head part with a dispensing outlet and a flexible membrane forming a cartridge wall, wherein the membrane delimits a cartridge chamber for the material to be dispensed, extends at least partially in the longitudinal direction of the cartridge and has a front end connected to the head part, wherein the head part has an outer circumferential surface, and wherein an inner surface of the front end of the membrane is sealingly and unreleasably connected to the outer circumferential surface of the head part. The invention further relates to a method of manufacturing a cartridge, to a dispensing assembly and to a method of assembling a dispensing assembly comprising such a cartridge.

Background

In the industrial field, in the construction industry (e.g. buildings) and in the dental field, cartridges are frequently used to store flowable liquids (often pasty or viscous to highly viscous substances) and to dispense them as required for the respective application. Examples of such substances are joint sealing compounds, compounds for chemical pins or chemical anchors, adhesives, pastes or impression materials in the dental field. These cartridges are usually produced from plastic and are manufactured in an injection molding process.

A distinction is made between single-component systems in which the material to be dispensed is made of only one component and two-component or multi-component systems in which at least two different components are stored in separate chambers or in separate cartridges of the same cartridge, the components being intimately mixed at the time of dispensing by means of dynamic or static mixing devices. Examples thereof are two-component adhesives or chemical pins which harden only after mixing of the two components. Two-component systems are also used, in particular in the industrial sector, for paints, which are often used to produce functional protective layers, for example for corrosion protection.

For environmental reasons, membrane cartridges are increasingly being used. In contrast to conventional cartridges which are produced entirely from plastic in an injection molding process, at least parts of the film cartridge are designed as films. Typically, the cartridge wall defining the cartridge chamber is made of a membrane connected to a head portion made of a rigid material (e.g. plastic) comprising the dispensing outlet. This has several advantages. In one aspect, unfilled film cartridges may be stored and shipped in a collapsed state from the cartridge manufacturer to the manufacturer of the filling material (media), who is then responsible for filling of the empty cartridge. Only after being filled, the film cartridge is in its expanded state, comparable in size to a conventional non-collapsible cartridge. This means that the necessary space for storage and transport can be reduced, since the collapsed cartridge has a reduced size compared to conventional non-collapsible cartridges.

On the other hand, once the cartridge has been used (i.e. reduced to the collapsed state by dispensing the filling material), the size and weight of the cartridge is significantly reduced compared to conventional cartridges, so that the disposal costs are also reduced. In any event, the carbon emissions associated with the film cartridge are reduced as compared to a plastic cartridge formed entirely in an injection molding process.

US 5,593,066 discloses a film cartridge, wherein the film is attached to the head portion of the cartridge. During the manufacture of such a film cartridge by an injection molded head, a cylindrical film must be placed over a core that is part of the mold. Attachment of the membrane at the head portion can be problematic and, if not performed correctly, can result in separation of the membrane from the head portion.

During the manufacture of a film cartridge with an injection molded head, the film must be sealingly attached to the rigid head portion. To do so, a film of a desired length or size must be cut from a larger film sheet or roll. If such a cut or trimmed film is attached to the head portion, the cutting zone of the film where the film is cut may cause problems: due to the cutting, individual fibrous or hair-like film portions of the film may become loose or separate from the major surface of the film in the cut regions of the film. Thus, the connection of the head portion to the section of the film comprising this cut region may result in leakage or erroneous attachment in the area of the portion of the film comprising this cut region. Further prior art is known from EP 3263483 a 1.

For this reason, it is an object of the invention to enhance the connection between the membrane and the cartridge so that the cartridge can be produced in a more reliable manner. It is another object of the present invention to reduce the number of defective cartridges due to separate injection molded heads. It is a further object of the invention to propose a cartridge of the initially named type, and a method of manufacturing such a cartridge, by means of which the total manufacturing costs can be reduced.

Disclosure of Invention

This object is met by a cartridge having the features of claim 1.

This cartridge for a material to be dispensed comprises a rigid head portion with a dispensing outlet and a flexible membrane forming a cartridge wall, wherein the membrane delimits a cartridge chamber for the material to be dispensed, extends at least partially in the longitudinal direction of the cartridge and has a front end connected to the head portion, wherein the head portion has an outer circumferential surface comprising several formations, wherein an inner surface of the front end of the membrane is sealingly and unreleasably connected to the outer circumferential surface of the head portion and to the formations present at the outer circumferential surface of the head portion.

In the present invention, sealingly and unreleasably connected means that there will be no leakage of the cartridge contents during storage or use, and that the cartridge will not be separated from the head piece under normal storage and use conditions.

The present inventors have found that it is generally possible to obtain a better seal and a non-releasable connection between materials having similar or compatible composition properties (e.g. polyolefin and polyolefin, in particular PE and PE or PP and PP, or polyamide and polyamide, e.g. nylon 6 or nylon 66, and themselves or each other), and/or by using surface roughening, surface modification treatment (e.g. corona discharge) to increase the surface energy and/or to introduce polar groups, primers and/or adhesives into the respective compositions.

In addition to application testing, other testing methods include measuring the seal via qualitative means (e.g., pressing an air-filled cartridge under water and checking for bubbles) or more quantitative methods (e.g., leak gas detector, vacuum burst or creep test, and seal strength measurement, and bond strength measurement including measurement of tensile strength, peel strength, or peel strength).

Furthermore, it is desirable that the connection does not release during storage and especially during use and is e.g. able to withstand a pressure of at least 5 bar, and preferably up to 55 bar, i.e. a pressure that may occur when dispensing material from the cartridge chamber.

In this connection, it should be noted that the application filed by the applicant at the european patent office on the same date as the present application and having the attorney docket number S14046PEP and the application DE202018105661.1 filed at the german patent and trademark office, respectively, are hereby incorporated by reference.

By injection moulding the head portion to the inner surface of the membrane, the mechanical properties of the joint can be improved. For example, it has been found that when used with a multilayer film, the innermost layer of the film should be the thickest layer of the film for stability reasons, and therefore most of the material is present in the region between the innermost surface and the head portion where the bond is formed, resulting in an improved bond compared to a film attached to the inner surface of the head portion.

Such configurations generally form additional securing means, and in particular comprise projections, ribs, pins, hooks, webs, notches, recesses and/or grooves, and are provided at the outer circumferential surface of the head portion in order to enhance the bond between the membrane and the head portion.

Providing such a configuration also enables the membrane forming the cartridge wall to be actively deformed at the respective configuration to collect any slack present in the membrane to ensure that those portions of the inner surface of the membrane that should be attached to the outer circumferential surface of the head portion are attached to the head portion. By attaching the inner surface in this way, no air pockets occur between the membrane and the head portion. Such air pockets lead to a wrong connection and thus to a faulty cartridge.

Furthermore, by using such a configuration, the property of the membrane to elongate to some extent under strain can be used to compensate for changes in the diameter of the membrane.

That is, the dimensions of the configuration should be selected so that all slack can be collected even at the largest possible membrane diameter, and so that strain on the membrane with the smallest possible diameter does not result in damage to the membrane.

It should be noted that the above cartridges may be filled using both front and rear filling techniques.

It should further be noted that due to the injection moulding of the head portion, the membrane is connected at the outer circumferential surface in contrast to the inner circumferential surface, thus also avoiding membrane connection problems due to cutting of the membrane, such as individual fibrous or hair-like membrane portions of the membrane, since these membrane portions are no longer present in the direct vicinity of the material stored in the cartridge, but at the outer surface of the head portion and are therefore not in direct contact with said material.

At this point, it should be noted that US 5,593,066 does not disclose the use of such a construction, nor does it disclose the problem of causing the need to use such a construction.

In this regard, it should be further noted that the flexible film pouch is a film pouch as follows: which can be folded together in an empty state, for example in an accordion manner; and which, after filling and possible dispensing of the components present therein, can be unfolded and refolded without the film bag being damaged or becoming limited in its function.

Further advantages and advantageous embodiments of the invention will become apparent from the dependent claims, the description and the drawings.

The formation may comprise a groove formed in the outer circumferential surface of the head portion. The groove may be formed in a relatively simple manner by using an insert and enables the film forming the cartridge wall to be stretched during the manufacturing process so that there is as little slack as possible in the film in order to attach the film to the head portion.

The groove may extend parallel to the longitudinal direction of the cartridge. Such grooves have been found to be beneficial for attaching the membrane to the head portion.

The channel may have a triangular-like shape in its cross-section (i.e. in a side view of the cartridge), in particular wherein the base of the triangle forming the channel is spaced furthest from the dispensing outlet and optionally forms the bottom end of the head portion. By forming the trenches in a triangular manner, both stress and strain may be introduced into the membrane, ensuring improved attachment of the membrane at the head portion. The film pockets attached at these grooves appear to have diamond-shaped grooves in the outer surface of the film due to possible interaction between the mold in which the head portion is formed and the material used.

The formation may comprise an annular recess formed in the outer circumferential surface and extending circumferentially around the outer circumferential surface perpendicular to the longitudinal direction of the cartridge. Like the groove, the recess may ensure that stress and strain are introduced into the membrane to ensure improved attachment of the membrane at the head portion. By arranging the recess perpendicularly to the trench, the stress and strain introduced into the membrane act in a direction perpendicular to the trench, so that the membrane is subjected to stress and strain in two dimensions, thereby further enhancing the connection between the membrane and the head portion.

The annular recess may extend through the groove, in particular wherein the annular recess extends through a base of the groove, wherein a corresponding recess of the base forms the bottom end of the head portion and an intermediate portion of the groove present in the membrane forms a cartridge wall. By arranging the recess around the geometric centre of the trench, the membrane can be stressed and strained in a desired manner in two dimensions. In this regard, it is noted that the middle portion of the groove includes a geometric center, and that at most 40% of the length of the diamond-shaped groove in a direction parallel to the longitudinal direction is centered on the geometric center.

The annular recess may have an L-shaped cross section in the longitudinal direction, wherein the short side of the L is arranged in particular perpendicular to the longitudinal direction of the cartridge and/or the long side of the L is arranged obliquely to the longitudinal direction of the cartridge and optionally also obliquely to the short side of the L. This annular recess was found to be beneficial for proper attachment and alignment of the membrane at the head portion. In this regard, it should be noted that the short side of the L may coincide with the corresponding base of the bottom end of the head portion.

The formations may comprise one or more undulations formed in the outer circumferential surface, optionally wherein the undulations may extend perpendicular to the longitudinal direction of the cartridge. Such a corrugated structure may be used to introduce stress and strain into the membrane in two dimensions, which was found to be beneficial for proper attachment and alignment of the membrane at the head portion.

The undulating structure may comprise between 2 and 5 valleys and/or between 2 and 5 peaks. This number of peaks and valleys was found to be beneficial for attaching the film to the head portion. Including fewer or more peaks and valleys may hinder the process of attaching the film to the head portion.

Some of the valleys may have a greater depth than other valleys of the wave structure. Additionally or alternatively, some peaks may have a greater height than other peaks of the undulating structure. In this way, the stress and strain variations introduced into the membrane can be varied to ensure that as little relaxation as possible remains in the membrane, while not stressing membrane pockets having a smaller diameter.

A corrugated structure may be formed between immediately adjacent trenches. This arrangement has been found to be beneficial during attachment of the membrane to the head portion.

The formation may comprise one or more ribs projecting from the outer circumferential surface, wherein each rib preferably extends perpendicular to the longitudinal direction of the cartridge and is in particular arranged between directly adjacent grooves. The ribs may introduce point-like stresses and strains into the film as desired.

The cartridge wall may be received in a support sleeve, wherein said outer circumferential surface having said configuration is arranged within said sleeve and said one or more ribs form a press-fit and/or interference-fit type connection with the inner surface of the sleeve. Thus, the ribs may fulfill two functions, namely the correct attachment of the membrane at the head portion and also the correct attachment of the cartridge in the sleeve, which is necessary for the correct placement of the cartridge in the dispenser.

The head portion may comprise a collar, wherein the collar surrounds the dispensing outlet in a radially outer region of the head portion, extends in the longitudinal direction and at least regionally defines the outer circumferential surface of the head portion to which the membrane is connected, optionally wherein the collar is received in the sleeve. This collar improves the amount of surface area at the head portion available for connecting the membrane to the head portion.

The collar may be formed radially inward of an outermost portion of the head portion, with a flange formed between the outermost portion of the head portion and the outer circumferential surface of the head portion present at the collar. This design has been found to be practical when the cartridge is used with a sleeve.

The inner surface of the membrane may be attached to said outer circumferential surface of said head portion, wherein the front end of the membrane may extend beyond said outer circumferential surface of said head portion, optionally such that it is connected to the flange, and possibly also to the outermost portion of said head portion. In this way, the attachment of the membrane at the head portion may be further improved.

The cartridge chamber may be filled with a material, for example, a material selected from a group of members consisting of: topical pharmaceuticals, medical fluids, wound care fluids, cosmetic and/or skin care formulations, dental fluids, veterinary fluids, adhesive fluids, disinfectant fluids, protective fluids, paints, and combinations of the foregoing.

Thus, such fluids, and thus the cartridge, may be advantageously used for treatment of a target area, such as a nose (e.g., antihistamine creams and the like), ear, tooth (e.g., molds for implants or buccal applications (e.g., minor ulcers, gum treatments, aphthae, and the like)), eye (e.g., precise deposition of a drug on the eyelids (e.g., meibomian cysts, infections, anti-inflammatory agents, antibiotics, and the like)), lips (e.g., herpes), mouth, skin (e.g., antifungal, black spot, acne, warts, psoriasis, skin cancer treatments, tattoo removal drugs, wound healing, scar treatment, decontamination, antipruritic applications, and the like), other dermatological applications (e.g., skin nails (e.g., antifungal applications or fortified formulations, and the like)), or cytological applications.

Alternatively, the fluid, and thus the cartridge, may also be used in the industrial field for the production of products and for repair and maintenance of existing products, for example in the building industry, the automotive industry, the aerospace industry, the energy industry (for example for wind turbines, etc.). The dispensing assembly may be used, for example, to dispense building materials, sealants, bonding materials, adhesives, paints, coatings, and/or protective coatings.

In this connection, it should be noted that the cartridge may be a one-component cartridge comprising one cartridge chamber. Alternatively, the cartridge may be a two-component cartridge comprising two cartridge chambers, wherein the respective chamber is provided for example for a hardener and the other chamber for a corresponding adhesive material. In this way, the design presented herein can be used for many types of cartridges and applications.

Alternatively, each cartridge chamber of the two-component cartridge may be defined by its own head portion comprising a chamber outlet for the respective cartridge chamber, in particular wherein the head portions are integrally formed or separately formed, wherein the separately formed head portions are preferably connectable to each other and/or to each other, e.g. via the chamber outlets; and/or wherein the chamber outlets collectively form a dispensing outlet. This further illustrates the applicability of the current design for use with membrane cartridges.

The dispensing outlet may protrude from the rigid head portion in a direction opposite to the direction of extension of the flexible membrane forming the at least one cartridge wall. In this way, for example, the mixing tip can be attached to the dispensing outlet in an easy manner.

The film may be a multilayer film comprising at least two, three, four, five or more layers. Such films enable a longer shelf life of the components stored in the cartridge compared to films made of only one material.

In this regard, it should be noted that if the film bag includes a fin seal, rather than an overlap seal, the number of components of the multi-component film may be reduced since the outer layer does not have to have a common material with the inner layer. This is also true for extruded film bags.

There may be a projection in the inner end face of the head portion comprising the dispensing outlet. These protrusions form channels through which the material of the head portion can flow during the injection moulding process and help form the attachment of the membrane of the cartridge wall.

In this regard, the head portion may have a shore D hardness selected in the range of 40 to 99. Preferably, the shore D hardness of the head portion is in the range 40 to 60.

The head portion may comprise polyethylene, polypropylene, polyamide, polyethylene terephthalate or polybutylene terephthalate. The head portion may for example comprise a polyamide in the form of PA-6 (beran) or PA-66 (nylon). The polyamide has the following advantages: it has good mechanical stability and is therefore suitable for the head portion.

Polyethylene terephthalate (PET) may also be used for the head portion. That is, PET can be processed in an easy manner and has good chemical resistance.

According to an embodiment, the head portion is made of high density pe (hdpe). The High Density Polyethylene (HDPE) has a density of 930 kg/m3To 970 kg/m3A density within the range of (1).

It is also contemplated to form the head portion and/or the film bag from materials that have been recycled (e.g., recycled up to 100%), such as HDPE, green PE (e.g., made from sugar cane), and PP.

Alternatively, the material of the header portion and/or the film bag may include a compound formed from a mixture of green PE and ordinary PE, a mixture of green PE and recycled PE, or a mixture of ordinary PE and green PE and recycled PE. Furthermore, compounds comprising recycled PP, partially recycled PP and/or normal PP may be used in the injection moulding process of the head part and/or as material for the cartridge wall. The use of such recycled materials results in a more environmentally friendly cartridge.

Additionally, the head portion and/or the membrane sack may be reinforced by other materials (e.g. by using fibers), such as natural fibers, wood fibers, cellulose fibers, hemp fibers, cork fibers, fibers from sunflower seeds, grass fibers, bamboo fibers, flax or carbon fibers.

For example, PP, TPE, TPS may each be injection molded with softwood fibers. PE, PP, PLA, PBS and/or PBAT can be used in an injection molding process together with wood or natural fibers. PA, PE and/or PP can be injection molded with a wide range of natural fibers. PP and/or PE can be injection molded with the fibers from sunflower seeds. PE, PP and/or PLA may be injection molded with grass fibers, flax fibers, etc. It is also possible to injection mould thermoplastic materials not only with one type of fibre but also with a mixture of several types of fibres.

The cartridge may be a one-component cartridge having only one cartridge chamber defined by a flexible membrane forming the cartridge wall. The cartridge may advantageously store a one-component mastic material, sealant, or the like.

A second membrane may be attached to the head portion to cover an interior end face of the head portion, optionally wherein the second membrane bridges an outlet passage leading from the cartridge chamber to an end of the dispensing outlet. This second film may prevent diffusion of components of the material present in the cartridge via the end faces.

Such cartridges may be filled using both front and rear filling techniques, wherein the cartridge has a second membrane that also extends to cover the passageway of the dispensing outlet, which is typically only possible in rear filling applications.

In this regard, it has been noted that at least one of the head portion, the second membrane and the cartridge wall (e.g. the first membrane or the solid cartridge wall) may also be a component of 3D printing.

In this regard, it should further be noted that 3D printing refers to a process in which materials are joined or cured under computer control to create a three-dimensional object, with the materials conforming to form the desired object. In some embodiments, the computer may refer to a smartphone, tablet, printer motherboard, processor/computer in a printer, or any other device with a processor or electronic controller. The material for at least one of the head portion, the second membrane and the cartridge wall may be any material, such as liquid molecules or powder particles that can be fused together to form a respective component having desired properties. In some embodiments, at least one of the head portion, the second membrane, and the cartridge wall may be printed from one or more materials, such as PA12, polypropylene, and/or glass-filled polyamide. However, the material may be one or more of any suitable material.

The film forming the film pouch may be a multi-layer film having at least two layers formed of different materials. In a preferred option, the membrane is a five layer membrane comprising a sandwich structure, wherein an outer layer is formed of PE (20 to 40 μm thickness), which outer layer is connected to a PA layer (10 to 20 μm) via a tie layer (1.5 to 2.5 μm). The PA layer is in turn connected to an aluminium or aluminium alloy layer (5 to 10 μm) via another adhesive layer (1.5 to 2.5 μm). The aluminium or aluminium alloy layer is in turn connected via a further bonding layer (1.5 to 2.5 μm) to a further PA layer (10 to 20 μm) which is then connected via a further bonding layer (1.5 to 2.5 μm) to an inner layer corresponding to the inner surface 42, wherein the inner layer has a thickness selected in the range of 45 to 100 μm.

The membrane forming the membrane bag may be a three-layer membrane comprising a sandwich structure, wherein a first layer is formed of Polyethylene (PE) (20 to 40 μm thickness) connected to a second layer of aluminum (Al) or aluminum alloy (Al alloy) via a bonding layer (1.5 to 2.5 μm thickness) (7 to 12 μm thickness). The Al or Al alloy layer is in turn connected to a third PET layer (12 to 15 μm thickness) via another bonding layer (1.5 to 2.5 μm thickness).

The membrane forming the membrane bag may be a four layer membrane comprising a sandwich structure, wherein a first layer is formed of PE (20 to 40 μm thickness) connected to a second layer of aluminium (Al) or aluminium alloy (Al alloy) via a bonding layer (1.5 to 2.5 μm thickness) (7 to 12 μm thickness). The Al or Al alloy layer is in turn connected to a third PA layer (10 to 20 μm thick) via a bonding layer (1.5 to 2.5 μm thick). The third PA layer is in turn connected to a fourth PE layer (15 to 30 μm thick) via another tie layer (1.5 to 2.5 μm thick).

It should be noted that the respective tie layers are not considered as separate layers of the multilayer film, which are only present to ensure that a bond is formed between the separate layers.

The material of the membrane, as its respective thickness, may be different from the materials mentioned above. In this connection, it should be noted that the membrane typically has a thickness selected in the range of 40 to 200 μm, in particular 70 to 180, in particular 120 to 170 μm.

According to another aspect, the invention relates to a cartridge for a material to be dispensed, comprising a rigid head portion with a dispensing outlet and a flexible membrane forming a cartridge wall, wherein the membrane defines a cartridge chamber for the material to be dispensed, extends at least partially in a longitudinal direction of the cartridge and has a front end connected to the head portion, wherein the head portion has an outer circumferential surface, wherein an inner surface of the front end of the membrane is sealingly and unreleasably connected to the outer circumferential surface of the head portion, wherein there are protrusions in an inner end face of the head portion comprising the dispensing outlet.

According to another aspect, the invention relates to a dispensing assembly having a cartridge comprising one or more cartridge chambers filled with a respective material and having a sleeve into which the respective cartridge chambers are inserted, optionally further comprising a dispenser and/or a mixing tip. With this dispensing assembly, the desired material can be dispensed in an easy manner.

According to another aspect, the present invention relates to a method of assembling a dispensing assembly having a cartridge comprising one or more cartridge chambers, a sleeve and optionally a dispenser, the method comprising the steps of:

-inserting the one or more cartridge chambers into respective cartridges;

-fixing one or more cartridge chambers in a respective sleeve by means of at least one of a press fit and an interference fit between some formations present at the respective cartridge chamber and an inner surface of the respective sleeve; and optionally inserting the cartridge and sleeve into the dispenser.

The advantages associated with the cartridge can be advantageously utilized in this method.

According to another aspect, the invention relates to a method of manufacturing a cartridge according to any of the preceding claims, the method comprising the steps of:

-placing a film on a core of a mould;

-introducing an insert into the mould, the insert representing a shape of a formation directly adjacent to the membrane; and

-injection moulding a head portion in a head space of the mould to form an outer circumferential surface of the head portion with the formations, and sealingly and unreleasably bonding a leading end of the membrane to the outer circumferential surface of the head portion.

In this way, cartridges having the advantages discussed in the foregoing can be produced in an easy, cost-effective and reproducible manner.

Drawings

Other embodiments of the invention are described in the following description of the drawings. The invention will be explained in detail hereinafter with the aid of embodiments and with reference to the accompanying drawings, in which:

FIG. 1 is a perspective view of a cartridge of a first type;

FIG. 2 is a side view of the cartridge of FIG. 1;

FIG. 3 is an enlarged cross-sectional view of section A of FIG. 2;

FIG. 4 is an enlarged cross-sectional view of section B of FIG. 2;

FIG. 5 is a schematic cross-sectional view showing a first type of seam;

FIG. 6 is a schematic cross-sectional view showing a second type of seam;

FIG. 7 is a perspective view of the dispensing assembly;

FIG. 8 is an enlarged cross-sectional view of section C of FIG. 7;

FIG. 9 is a side view of another cartridge;

FIG. 10 is an enlarged cross-sectional view of section D of FIG. 9;

FIG. 11 is an enlarged cross-sectional view of section E of FIG. 9;

FIG. 12 is a perspective view from below the head portion;

FIG. 13 is a schematic cross-sectional view through another type of cartridge; and

fig. 14a to 14c are schematic cross-sectional views of various types of head portions of a one-component cartridge, wherein respective second films are attached to the head portions.

In the following, the same reference numerals will be used for components having the same or equivalent functions. Any statement as to the orientation of parts is made with respect to the position shown in the drawings and may vary naturally from application to application.

Detailed Description

Fig. 1 shows a two component cartridge 10 configured to store two materials M, M ' and dispense two materials M, M ' from respective cartridge chambers 12, 12 '. The two-component cartridge 10 comprises a rigid head portion 14 with a dispensing outlet 16 and a flexible membrane 18, 18' forming a respective cartridge wall 20, 20' for each cartridge chamber 12, 12 '. The membranes 18, 18 'define the cartridge chambers 12, 12' and extend at least partially in the longitudinal direction a of the cartridge 10. The membranes 18, 18 'have front ends 22, 22' connected to the head portion 14.

The head portion 14 has an outer circumferential surface 24 (see, e.g., fig. 3). The outer circumferential surface includes a formation 26. The front ends 22, 22 'of the membranes 18, 18' are sealingly and non-releasably connected to the outer circumferential surface 24 of the head portion and to formations 26 present at the outer circumferential surface 24 of the head portion 14.

The formation 26 includes a groove 28 formed in the outer circumferential surface 24 of the head portion 14. The groove 28 extends parallel to the longitudinal direction a of the cartridge 10. In a side view of the cartridge 10 (see e.g. fig. 2) or in a perspective view of fig. 1, the groove 28 has a triangular-like shape in its cross-section (see fig. 12). This results in the diamond-shaped grooves 28' being visible in the outer surface 60 of the membrane 18, 18' during the process of attaching the membrane 18, 18' to the grooves 28. Other shapes may also be seen in the outer surface 60 of the membrane 18, 18', depending on the shape of the groove 28'.

The triangular base 28 ″ forming the channel 28 forms a bottom end 68 of the head portion 14 (see fig. 12).

Another class of formations 26 formed at the cartridge 10 are annular recesses 30, the annular recesses 30 being formed in the outer circumferential surface 24 and extending circumferentially around the outer circumferential surface 24 perpendicular to the longitudinal direction a of the cartridge 10.

Another type of formation 26 formed at the cartridge 10 is a wave-like structure 32 formed in the outer circumferential surface 24. The respective wave structures 32 extend perpendicular to the longitudinal direction a of the cartridge 10.

Another type of formation 26 formed at the cartridge 10 is a rib 34 projecting from the outer circumferential surface 24. In the example shown, the ribs 34 each extend perpendicular to the longitudinal direction a of the cartridge 10 and are arranged between directly adjacent grooves 28. Other arrangements of the ribs 34 are possible, for example with the grooves 28 arranged parallel to the longitudinal direction a or with more than one pair of ribs 34 arranged between adjacent grooves 28.

It should be noted that the ribs 34 project further from the outer circumferential surface 24 than the corresponding wave structures 32.

It should further be noted that the respective grooves 28 project into the outer circumferential surface 24 further than most of the recesses 30, and that the grooves 28 and recesses 30 optionally project into the outer circumferential surface 24 further than the ribs 34 or undulations 32 projecting from the outer circumferential surface 24.

Reinforcing ribs 36 are provided at the side of the head portion 14 remote from the cartridge walls 20, 20'. The reinforcing ribs 36 serve the purpose of reinforcing the head portion 14 so that it can easily withstand the pressure exerted thereon during the dispensing process.

The dispensing outlet 16 is a common outlet that combines the respective chamber outlets 38. Two outlet passages 40, 40 'lead from the respective cartridge chamber 12, 12' to an end 42 of the dispensing outlet 16.

In one aspect, the dispensing outlet 16 is configured to be sealed by a cap that mates with a plunger (not shown) in the storage state of the cartridge 10. The dispensing outlet 16 is further configured to mate with a mixing tip (not shown) that is typically used to dispense the material M, M' stored in the cartridge 10 in the dispensing state of the cartridge 10.

Fig. 2 shows a side view of the cartridge of fig. 1. The dispensing outlet 16 protrudes from a seat 44, which seat 44 is arranged on the head portion 14 and forms a connection between the two cartridge chambers 12, 12' of the cartridge 10 of fig. 1. The seat 44 serves the purpose of strengthening the head portion 14 in the region of the dispensing outlet 16 so that the dispensing outlet 16 and the head portion 14 can easily withstand the pressure exerted thereon during the dispensing process.

The figures shown herein respectively show two component side-by-side cartridges 10. It should be noted that the features and methods of attachment of the head portion 14 and the head portion 14 to the respective membrane 18, 18 'may naturally be embodied at a single-component cartridge (not shown) comprising only one cartridge chamber 12, or at a coaxial cartridge comprising two cartridge chambers 12, 12' arranged coaxially with respect to each other with respect to the longitudinal direction a.

The cartridge 10 shown in the foregoing has a common head portion 14 for both chambers 12, 12'. However, it is naturally also possible to form each cartridge chamber 12, 12' of the two-component cartridge 10 with separate head portions which are then connected to one another, for example in the region of the outlet chambers 38, 38', for example in a permanent or releasable manner (both not shown), wherein the combined chamber outlets 38, 38' then form the dispensing outlet 16.

Fig. 3 shows an enlarged cross-sectional view of section a of the cartridge 10 of fig. 2. Head portion 14 includes a collar 46. The collar 46 surrounds the dispensing outlet 16 in a radially outer region of the head portion 14 and extends in the longitudinal direction a and defines the outer circumferential surface 24 of the head portion 14 connecting the membranes 18, 18'.

Collar 46 is formed radially inward of an outermost portion 48 of head portion 14. A flange 50 is formed between the outermost portion 48 of the head portion 14 and the outer circumferential surface 24 of the head portion 14 that is present at the collar 46.

In this connection, it should be noted that the length of the collar 46 in the longitudinal direction a is generally selected in the range of 2 mm to 20 mm, preferably 5 mm to 7 mm.

It should further be noted that the length of the flange 50 in a direction perpendicular to the longitudinal direction a is typically selected in the range of 0.5 mm to 8 mm, preferably 1 mm to 4 mm.

The inner surface 52 of the membrane 18 is attached to the outer circumferential surface 24 of the head portion 14, to the flange 50, and also to the outermost portion 48 of the head portion 14.

In this regard, it should be noted that the membranes 18, 18' may be connected to the outer circumferential surface 24 of the head portion 14 by one of injection molding, by gluing, by welding (particularly ultrasonic welding), by shrinking, by clamping and by mounting.

Fig. 3 further shows that the annular recess 30 has an L-shaped cross-section in the longitudinal direction a. The short side 30 'of the L is arranged perpendicular to the longitudinal direction a of the cartridge 10, and the long side 30 ″ of the L is arranged oblique to the longitudinal direction a of the cartridge 10 and also oblique to the short side 30' of the L.

In this connection, it should be noted that the length of the short side 30' perpendicular to the longitudinal direction a is generally chosen in the range of 0.3 mm to 7 mm, preferably 0.8 mm to 4 mm. It should further be noted that the short edge 30' may form the bottom end 54 (see fig. 12).

It should further be noted that the length of the long side 30 "is typically selected in the range of 1 mm to 12 mm, preferably 2 mm to 8 mm.

It should further be noted that the height of the ribs 34 projecting from the outermost surface 24 is typically selected in the range of 0.05 to 3 mm, preferably in the range of 0.15 to 1.5 mm. The length of the ribs 34 perpendicular to the longitudinal direction a is generally selected in the range from 0.1 to 4 mm, in particular from 0.2 to 2 mm.

The respective undulating structure 32 may comprise between 2 and 5 valleys 32 ″ and between 2 and 5 peaks 32', wherein the respective peaks have a height typically selected in the range of 0.05 to 2 mm, preferably in the range of 0.1 to 1 mm. The respective valleys 32 "are formed in a plane coinciding with the outer circumferential surface 24 or have a depth of up to 3 mm, preferably up to 0.5 mm.

In this regard, it should be noted that some of the valleys 32' may have a greater depth than other valleys 32 ″ of the wave structure 32. It should further be noted that some peaks 32 'may have a greater height than other peaks 32' of the undulating structure 32. The corrugated structure 32 is generally formed between immediately adjacent trenches 28.

The annular recess 30 intersects the trench 28' present in the membrane 18, 18', but has a depth which is smaller than the depth of the trench 28 '. In this regard, it should be noted that the grooves 28 may extend over the height of the collar 46, with the diamond-shaped grooves 28' extending further beyond the bottom end 68. An annular recess 30 is arranged to extend through a mid-portion of the groove 28.

The grooves 28 typically have a length selected in the range of 2 mm to 20 mm, preferably 5 mm to 7 mm; and/or have a depth from the outer circumferential surface 24 generally selected in the range of 0.4 mm to 5 mm, preferably 0.5 mm to 2 mm.

The diamond-shaped grooves 28' typically have a length selected in the range of 2 mm to 30 mm, preferably 10 mm to 14 mm.

Fig. 4 shows an enlarged cross-sectional view of section B of the cartridge 10 of fig. 2. The membrane 18, 18', also at this side of the cartridge chamber 12, 12', extends beyond the inner end face 54 of the head portion 14 including the respective chamber outlet 38, 38 '. In this regard, it should be noted that a respective second membrane 56, 56' is attached to the head portion 14 to cover the end face 54. The second membrane 56, 56' is arranged to at least partially, in particular almost completely or completely cover the end face 54.

The second membrane 56, 56' is arranged to prevent diffusion of the material M, M ' stored in the cartridge chamber 12, 12' through the end face 54 of the head portion 14.

The properties of the second membrane 56, 56' may be selected to be the same as the properties of the membrane 18, 18' forming the cartridge wall 20, 20', and the membrane 56, 56' may be selected from materials that bond to the material forming the rear surface 54' of the end face 54 of the head portion 14, preferably the material of the second membrane 56, 56' is the same as the material of the rear surface 54' of the head portion 14.

Fig. 5 shows a schematic cross-sectional view of the membranes 18, 18' taken perpendicular to the longitudinal direction a. The cartridge wall 20, 20 'comprises a connecting seam 58 extending in the longitudinal direction a over the length of the cartridge wall 20, 20'. The connecting seam 58 comprises an overlapping region of the film. Fig. 5 shows a first type of seam 58. The connecting seam 58 comprises a portion of the inner surface 52 of the film 18, 18 'adjacent a first longitudinal edge of the film 18, 18' that is connected to, in particular bonded to, a portion of the outer surface 60 of the film 18, 18 'adjacent an opposite second longitudinal edge of the film 18, 18'. This seam 58 is commonly referred to as an overlapping seam 58.

Fig. 6 shows a schematic cross-sectional view, taken perpendicular to the longitudinal direction a, of another type of membrane 18, 18' similar to the diagram shown in fig. 5. Fig. 6 shows a second type of seam 58'. The connecting seam 58' includes a portion of the inner surface 52 of the film 18, 18' adjacent a first longitudinal edge of the film 18, 18' that is connected to, and in particular bonded to, a portion of the inner surface 52 of the film 18, 18' adjacent an opposing second longitudinal edge of the film 18, 18 '. This slot 58 'is commonly referred to as a fin seal 58'.

In this regard, it should be noted that a closed seam (not shown) may be provided at the rear end of the membranes 18, 18'. Said closing seam then extends transversely to the longitudinal direction a and connects two regions of the inner surface 42 of the membrane 18, 18 'in order to close the rear end of the cartridge chamber 12, 12' in a tight sealing manner.

Fig. 7 shows a perspective view of the dispensing assembly 62. The dispensing assembly 62 comprises two-component cartridges 10 (wherein one or more cartridges 10 are filled with a respective material M, M ') and respective sleeves 64 into which respective cartridge chambers 12, 12' are inserted. The cartridge walls 20, 20' are received in the support sleeve 64.

Fig. 8 shows an enlarged cross-sectional view of section C of the dispensing assembly 62. As with the outer circumferential surface 24 having the configuration 26 disposed within the sleeve 64, the collar 46 is received within the sleeve 64 and the one or more ribs 34 form a press-fit and/or interference fit type connection with an inner surface 66 (see fig. 8) of the sleeve 64.

In assembling the dispensing assembly 62, the respective cartridge chambers 12, 12' of the cartridge 10 are inserted into the respective sleeves 64. The cartridge 10 is secured to the respective sleeve 64 by means of at least one of a press fit and an interference fit existing between some of the formations 26 at the respective cartridge 10 and the inner surface 66 of the respective sleeve 64.

In this regard, it should be noted that the sleeve may be made of plastic (e.g., PE or PA) or of metal (e.g., aluminum or aluminum alloy), for example, in an extrusion process or an injection molding process.

Fig. 9 shows a side view of another cartridge 10. The cartridge 10 of fig. 9 is also a two component cartridge 10. The cartridge 10 of fig. 9 differs from the cartridge shown for example in fig. 1 by the attachment of the membranes 18, 18' to the head portion 14.

Fig. 10 shows an enlarged cross-sectional view of section D of the cartridge 10 of fig. 9. The inner surface of the membrane 18 is attached to the outer circumferential surface 24 of the head portion 14. The front end 22 of the membrane 18 extends beyond the outer circumferential surface 24 of the head portion 14 and is such that it projects partially along the flange 50. The front end 22 of the membrane 18 does not protrude over the entire length of the flange 50 or the outermost portion 48 of the head portion 14, as is the case with the cartridge 10 of fig. 1-4.

Fig. 11 shows an enlarged cross-sectional view of section E of fig. 9, which is similar to the view shown in fig. 4. As in fig. 10, the leading ends 22, 22 'of the films 18, 18' do not protrude over the entire length of the flange 50 or the outermost portion 48 of the head portion 14, as is the case with the cartridge 10 of fig. 1-4.

Fig. 12 shows a perspective view from below head portion 14. The groove 28 is seen tapering in a triangular manner from the bottom end 68 of the head portion towards the flange 50. This structure helps form the diamond-shaped grooves 28 'when the head portion 14 is injection molded to the membranes 18, 18', the diamond-shaped grooves 28 'being visible in the outer surface 60 of the membranes 18, 18', for example, in fig. 1.

Fig. 12 further illustrates that there are a plurality of bosses 70, the plurality of bosses 70 being present in the interior end face 54 of the head portion 14 including the chamber outlets 38, 38'. The respective bosses 70 connect with two of the grooves 28. The boss 70 is formed by a passage existing in a core (not shown) of the injection mold, and is a passage through which the material of the head portion 14 is injected into the injection mold. By providing such a passage and the presence of the protrusion 70, the attachment of the membrane 18, 18' to the head portion may be improved, since thereby the material flow in the mould may be positively influenced.

In this regard, it should be noted that it is preferable if there is only one boss 70 per pair of grooves 28. It is further preferred if a plurality of grooves intersect at a point of intersection 72, wherein the point of intersection 72 forms the entry location for the material to flow into the injection mold.

Fig. 13 shows a schematic cross-sectional view through the membranes 18, 18' of another type of cartridge 10. The films 18, 18 'are blown extruded films 18, 18' which, in contrast to the examples shown in fig. 5 and 6, do not include a longitudinal seam.

In forming the cartridge 10 discussed in the foregoing, the films 18, 18' are placed on the core (not shown) of a mold. Then, an insert, not shown, is introduced into the mold. The insert includes a structure corresponding to the shape of the formation 26 immediately adjacent to the membranes 18, 18'. Once the mold is closed, head portion 14 is injection molded in the head space of the mold such that outer circumferential surface 24 of head portion 14 is formed with formations 26, thereby sealingly and unreleasably bonding leading ends 22, 22 'of films 18, 18' to at least outer circumferential surface 24 of head portion 14.

In this regard, it should be noted that the membranes 18, 18' discussed in the foregoing may include an inner surface 52 and an outer surface 60. The inner surface 52 is connected to the outer circumferential surface 24 of the head portion 14. The connection is preferably formed by a joint created during the injection molding process to form an integral connection structure.

The films 18, 18' are preferably multilayer films having at least two layers formed of different materials. In a preferred option, the membrane is a five layer membrane comprising a sandwich structure, wherein the outer layer is formed of PE (20 to 40 μm thickness) which is connected to the PA layer (10 to 20 μm) via a tie layer (1.5 to 2.5 μm). The PA layer is in turn connected to an aluminium or aluminium alloy layer (5 to 10 μm) via another adhesive layer (1.5 to 2.5 μm). The aluminium or aluminium alloy layer is in turn connected via a further bonding layer (1.5 to 2.5 μm) to a further PA layer (10 to 20 μm) which is then connected via a further bonding layer (1.5 to 2.5 μm) to an inner layer corresponding to the inner surface 42, wherein the inner layer has a thickness selected in the range of 45 to 100 μm.

It should be noted that the respective tie layers are not considered as separate layers of the multilayer film, which are only present to ensure that a bond is formed between the separate layers.

The material of the membranes 18, 18', like their respective thicknesses, may be different from the materials mentioned above. In this connection, it should be noted that the membrane 18, 18' generally has a thickness selected in the range of 70 to 200 μm, in particular 120 to 170 μm.

The head portion 14 typically comprises, and in particular consists of, plastic. Wherein at least the part of the membrane 18, 18' connected to the head portion 14 also comprises plastic and in particular consists of plastic.

In general, the plastic of the head portion 14 and the plastic of the portion of the membrane 18, 18' connected to the head portion 14 are selected from bonded plastics, and are preferably the same, so that the strongest possible bond is formed therebetween. The head portion 14 is advantageously produced by injection moulding, as this permits easy, reproducible, fast and cost-effective manufacture of the cartridge.

It should be further noted that the cartridge walls 20, 20' may be formed from a blown extruded film sleeve.

It should also be noted that the material of inner layer 52 and the material of outer layer 60 may be the same, or the material of inner layer 52 and the material of outer layer 60 may be different from each other.

It should also be noted that the thickness of inner layer 52 and the thickness of outer layer 60 may be the same, or the thickness of inner layer 52 may be greater than the thickness of outer layer 60.

In this regard, it should be noted that the leading ends 22, 22 'of the membranes 18, 18' may be clamped between the outer circumferential surface 24 of the head portion 14 and an inner surface of a clamping member (not shown), particularly a clamping ring, that surrounds the outer circumferential surface 24 of the head portion 14. This clamping ring serves to support the attachment of the membranes 18, 18' at the head portion 14.

Fig. 14a to 14c show schematic cross-sectional views of various types of head portions 14 of the one-component cartridge 1, wherein respective second membranes 56 are attached to the head portions 14. The attachment of the first membrane 18 at the collar 46 may occur in the same manner as described in the foregoing.

Fig. 14a shows a first type of one-component cartridge 10, the dispensing outlet 16 of which has an external thread 74 extending over a cylindrical portion of the dispensing outlet 16 extending from the head portion 14 to a front end 76 of the dispensing outlet 16. The mixing tip, outlet and cap may be connected to the one component cartridge 10 via external threads 74.

The leading end 76 includes a sealed leading end 76' at its extreme end. Thus, in the storage state of the cartridge 10, the chamber outlet 38 is sealed at the end 42 of the passageway 40. The sealing front end 76' is made of the same material as the head portion 14, like the dispensing outlet 16. This sealed front end 76' is advantageously used in back fill applications.

To use this one-component cartridge 10, the front end 76 is typically separated from the dispensing outlet 16, typically by cutting off the sealed front end 76' from the front end 76.

To prevent the external threads 74 from becoming damaged when the seal nose 76 'is cut away, the seal nose 76' is now formed at the V-shaped portion and is typically cut at the tail of the V-shape. Naturally, other shapes of the seal front 76' (e.g., dome-shaped end, trapezoidal end, etc.) are also possible.

Fig. 14b shows another type of one-component cartridge 10, in which the second membrane 56 extends over the entire end face 54 of the head portion 14 and thus bridges the passage 40 of the chamber outlet 38. Moreover, since the chamber outlet 38 is sealed in this manner, the design is suitable for back-filling operations. In contrast to the design shown in fig. 14a, the chamber outlet 38 is open even in the storage state of the cartridge 10.

To use the cartridge 10, the second membrane 56 must be pierced. The means (not shown) for piercing the second membrane 56 may be a separate means, or it may be arranged at a mixer or outlet (also not shown) which is connected to the cartridge 10 via an external thread and then comprises some form of piercing member which protrudes through the passage 40 and is configured to engage the second membrane 56.

A one-component cartridge 10 of the type shown in fig. 14c comprises a cap 78, the cap 78 being arranged at the front end 76 via an external thread 74 and a corresponding internal thread 84. To seal the front end 76, the cap includes an annular protrusion 80 that protrudes into the passageway 40. In some cases, a seal 82 may be disposed on an outer surface of the annular protrusion 80 to seal between the cap 78 and the front end 76. The cartridge 10 shown in fig. 14c may be used in front and rear filling applications, but is typically used in front filling applications.

List of reference numerals

10 charging barrel

12. 12' Cartridge Chamber, Cartridge Chamber

14 head part

16 dispensing outlet

18. 18' film, film

20. 20' cartridge wall, cartridge wall

22. 22 '18 front end, 18' front end

24 outer circumferential surface

26 Structure

28, 28', 28 ″ grooves, rhombus grooves of 60, base of grooves

30, 30', 30' ', short side of L, long side of L

32. 32', 32' ' wave structure, peaks, valleys

34 Rib

36 reinforcing rib

38. 38' chamber outlet, chamber outlet

40. 40' vias, vias

4216 end part

44 base

46 collar

48 outermost part

50 flange

5218. 18' inner surface

54. 54' end face, rear face

56. 56' second film, second film

58. 58 seam, seam

6018. 18' outer surface

62 dispensing assembly

64 sleeve

6664 inner surface

6814 bottom end

70 raised part

7270 intersection point

74 external thread

76, 76' 16, sealing front end of 16

78 cover

80 projection

82 sealing element

84 internal thread

A longitudinal direction

M, M' Material, Material

29页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:料筒、制成料筒的方法以及使用料筒的方法

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!