Forging process and forging production line

文档序号:606309 发布日期:2021-05-07 浏览:2次 中文

阅读说明:本技术 一种锻压工艺及锻压生产线 (Forging process and forging production line ) 是由 李松 柏中 于 2020-12-25 设计创作,主要内容包括:本申请涉及一种锻压工艺及锻压生产线,涉及锻造的技术领域,其中锻压工艺包括S1:上料,S2:预锻,S3:第一次转换,S4:终锻,S5:第二次转换,S6:刻边,S7:下料,锻压生产线包括上料架、预锻机、一号机器人、终锻机、二号机器人与刻边机。本申请在向预锻机上上料、将坯料从预锻机上转换至终锻机上、将坯料从终锻机上转换至刻边机上以及从刻边机上下料时均通过自动控制,降低了工作人员接触坯料的概率,进而降低了坯料砸伤或烫伤工作人员的概率,提高了安全性;同时提高了转运坯料的效率,进而提高了生产效率;由于坯料转运的效率提高,使得坯料表面不易形成氧化皮,提高了坯料表面的物理性能。(The application relates to a forging and pressing technology and forging and pressing production line relates to the technical field of forging, wherein the forging and pressing technology comprises S1: feeding, S2: preforging, S3: first conversion, S4: finish forging, S5: second conversion, S6: edge carving, S7: blanking, wherein the forging and pressing production line comprises a feeding frame, a pre-forging machine, a first robot, a final forging machine, a second robot and an edge carving machine. The automatic control method has the advantages that the automatic control is carried out when the blank is fed to the pre-forging machine, the blank is converted from the pre-forging machine to the final forging machine, the blank is converted from the final forging machine to the edge carving machine and the blank is fed from the edge carving machine, so that the probability that a worker contacts the blank is reduced, the probability that the blank injures or scalds the worker is further reduced, and the safety is improved; meanwhile, the efficiency of transferring the blanks is improved, and further the production efficiency is improved; because the efficiency of blank transportation is improved, make the difficult scale that forms on blank surface, improved the physical properties on blank surface.)

1. A forging process is characterized in that: comprises that

S1: feeding, and automatically placing the heated blank on a pre-forging machine;

s2: pre-forging, namely performing primary forging on the blank on a pre-forging machine;

s3: the first conversion is to automatically convert the blank subjected to the initial forging to a final forging machine;

s4: finish forging, namely completely forging and pressing the blank on a finish forging machine;

s5: the second conversion is carried out, and the blank subjected to finish forging is automatically converted to an edge carving machine;

s6: edge carving, namely cutting off burrs of the blank on an edge carving machine;

s7: blanking, and automatically taking down the blank on the edge carving machine.

2. A forging process according to claim 1, wherein: the S3: a first conversion of

S31: the first material moving, automatically moving the blank after the initial forging to a final forging machine,

s32: cooling the pre-forging machine, automatically spraying graphite emulsion on a die on the pre-forging machine, and further cooling the die on the pre-forging machine;

the S5: a second conversion of

S51: the material is moved for the second time, the blank subjected to finish forging is automatically moved to an edge carving machine,

s52: and cooling the finish forging machine, and automatically spraying the graphite emulsion on the die on the finish forging machine so as to cool the die on the finish forging machine.

3. A forging process according to claim 2, wherein:

the S32: the cooling pre-forging machine may be connected with the S4: carrying out finish forging synchronously;

the S52: the cold finish forging machine may be operated in conjunction with the S6: the edge carving is carried out synchronously.

4. The utility model provides a forging and pressing production line which characterized in that: the automatic edge carving machine comprises a feeding frame (110), a pre-forging machine (120), a first robot (130), a finish forging machine (140), a second robot (150) and an edge carving machine, wherein a first contact sensor (112) is arranged on the feeding frame (110), and the first contact sensor (112) is electrically connected with the first robot (130);

a lower pre-forging die (122) and an upper pre-forging die (121) are arranged on the pre-forging machine (120), a second contact sensor (123) is arranged on the upper pre-forging die (121), the second contact sensor (123) can be abutted against the pre-forging machine (120), and the second contact sensor (123) is electrically connected with the first robot (130);

a finish forging lower die (141) and a finish forging upper die (142) are arranged on the finish forging machine (140), a third contact sensor (143) is arranged on the finish forging upper die (142), the third contact sensor (143) can be abutted against the finish forging machine (140), and the third contact sensor (143) is electrically connected with the second robot (150);

be provided with mould (162) and lower mould (161) of carving on the engraver, be provided with fourth contact pick up (163) on mould (162) of carving on, fourth contact pick up (163) can with the engraver butt, just fourth contact pick up (163) with robot (150) electricity is connected No. two.

5. The forging line of claim 4, wherein: be provided with first laser sensor (124) on precalcining machine (120), the material loading end of finish forging machine (140) is provided with second laser sensor (144), the unloading end of finish forging machine (140) is provided with third laser sensor (145), the unloading end of edging machine is provided with fourth laser sensor (164), first laser sensor (124) is connected with precalcining machine (120) electricity, second laser sensor (144) with finish forging machine (140) electricity is connected, third laser sensor (145) with robot (130) electricity is connected, fourth laser sensor (164) with the edging machine electricity is connected.

6. The forging line of claim 5, wherein: a pre-forging ejection oil cylinder (125) is arranged on the pre-forging machine (120), a piston rod of the pre-forging ejection oil cylinder (125) penetrates through the pre-forging lower die (122), a finish-forging ejection oil cylinder (146) is arranged on the finish-forging machine (140), a piston rod of the finish-forging ejection oil cylinder (146) penetrates through the finish-forging lower die (141), a finish-forging ejection oil cylinder (146) is arranged on the edge carving machine, and a piston rod of the finish-forging ejection oil cylinder (146) penetrates through the edge carving lower die (161); the second contact sensor (123) and the first laser sensor (124) are electrically connected with the pre-forging ejection cylinder (125), the third contact sensor (143) and the third laser sensor (145) are electrically connected with the finish forging ejection cylinder (146), and the fourth contact sensor (163) and the fourth laser sensor (164) are electrically connected with the edge-engraving ejection cylinder (165).

7. The forging line of claim 6, wherein: the pre-forging machine (120) is provided with a first cooling device (170) for cooling the pre-forging upper die (121) and the pre-forging lower die (122), and the terminal machine is provided with a second cooling device for cooling the finish forging upper die (142) and the finish forging lower die (141).

8. The forging line of claim 7, wherein: the first cooling device (170) and the second cooling device both comprise a support (210), a driving mechanism (400) and a cooling mechanism (300), the cooling mechanism (300) comprises an air pump (310), an air conveying pipe (320), an upper air nozzle (330) and a lower air nozzle (340), one end of the air conveying pipe (320) is communicated with the air outlet end of the air pump (310), and the upper air nozzle (330) and the lower air nozzle (340) are communicated with one end, far away from the air pump (310), of the air conveying pipe (320); the cooling mechanism (300) further comprises a graphite box (350), a graphite pump (360), an ink conveying pipe (370), an inking nozzle (380) and a discharging nozzle (390), wherein an ink inlet end of the graphite pump (360) is communicated with the graphite box (350), one end of the ink conveying pipe (370) is communicated with an ink outlet end of the graphite pump (360), and both the inking nozzle (380) and the discharging nozzle (390) are communicated with one end, far away from the graphite pump (360), of the ink conveying pipe (370); one end of the driving mechanism (400) is connected with the upper air spray head (330), the lower air spray head (340), the upper ink spray head (380) and the lower ink spray head (390), and the other end of the driving mechanism (400) is connected with the bracket (210).

9. The forging line of claim 8, wherein: the driving mechanism (400) comprises a driving motor (410), a sliding block (420), a first gear (430), a rack (440), a first rotating disc (450), a second rotating disc (460), a second gear (470), a connecting rod (480), a fifth contact sensor (490), a sixth contact sensor (500) and a resistance component (600);

the driving motor (410) is fixedly connected to the bracket (210), the first gear (430) is coaxially and fixedly connected to an output shaft of the driving motor (410), and the first gear (430) is in transmission connection with the rack (440); the sliding block (420) is connected to the bracket (210) in a sliding manner, the first rotating disc (450) and the second rotating disc (460) are both connected to the bracket (210) in a rotating manner, the axes of the first rotating disc (450) and the second rotating disc (460) are parallel, the second gear (470) and the first rotating disc (450) are coaxially and fixedly connected, the rack (440) is meshed with the second gear (470), the connecting rod (480) is connected to the first rotating disc (450) and the second rotating disc (460) in a rotating manner, and a parallelogram is formed among the connecting rod (480), the first rotating disc (450), the second rotating disc (460) and the sliding block (420);

the fifth contact sensor (490) is fixedly connected to one end of the bracket (210), the sixth contact sensor (500) is fixedly connected to the other end of the bracket (210), the sliding block (420) slides between the fifth contact sensor (490) and the sixth contact sensor (500), the fifth contact sensor (490) is electrically connected with the air pump (310) and the graphite pump (360), and the sixth contact sensor (500) is electrically connected with the driving motor (410);

the resistance assembly (600) comprises a first compression spring (610) and a resistance pin (620), a resistance pin (620) groove is formed in the sliding block (420), the resistance pin (620) is clamped in the resistance pin (620) groove, one end of the first compression spring (610) is abutted to the first rotating disc (450), the other end of the first compression spring (610) is abutted to the resistance pin (620),

the second contact sensor (123) and the first laser sensor (124) are also electrically connected with the driving motor (410) on the first cooling device (170), and the third contact sensor and the third laser sensor (145) are also electrically connected with the driving motor (410) on the second cooling device.

10. A forging line according to claim 9, wherein: a reversing assembly (700) is arranged between the first gear (430) and the rack (440), the reversing assembly (700) comprises a rotating shaft (710), a third gear (720), a fourth gear (730) and a planetary gear (750), the third gear (720) and the fourth gear (730) are both rotatably connected to the rotating shaft (710), the rotating shaft (710) is rotatably connected to the support (210), the planetary gear (750) is arranged between the third gear (720) and the fourth gear (730), the planetary gear (750) is meshed with the third gear (720) and the fourth gear (730), the first gear (430) is meshed with the third gear (720), the fourth gear (730) is meshed with the rack (440), and the reversing assembly (700) further comprises a guide rod (760), an electromagnet (770), The clamping block (790) is sleeved on the rotating shaft (710), the clamping block (790) is connected with the rotating shaft (710) in a sliding manner along the axial direction of the rotating shaft (710), the electromagnet (770) is fixedly connected onto the bracket (210), the guide rod (760) penetrates through the electromagnet (770) and is connected with the bracket (210) in a sliding manner, the shifting piece (800) is fixedly connected to one end, close to the third gear (720), of the guide rod (760), the second compression spring (780) is sleeved on the guide rod (760), one end of the second compression spring (780) is abutted to the electromagnet (770), the other end of the second compression spring (780) is abutted to the shifting piece (800), and a first clamping groove is formed in the outer peripheral surface of the clamping block (790), the shifting piece (800) is clamped in the first clamping groove, a second clamping groove (721) is formed in one end face, close to the clamping block (790), of the third gear (720), a third clamping groove (211) is formed in the bracket (210), and the clamping block (790) can be clamped with the second clamping groove (721) or the third clamping groove (211);

the sliding block (420) is further provided with a seventh contact sensor (510), the seventh contact sensor (510) is arranged in a groove of the resistance pin (620), the resistance pin (620) can be abutted against the seventh contact sensor (510), the seventh contact sensor (510) is electrically connected with the electromagnet (770), and both the seventh contact sensor (510) and the electromagnet (770) are electrically connected with the driving motor (410).

Technical Field

The application relates to the field of forging, in particular to a forging process and a forging production line.

Background

Forging, which is a processing method for obtaining a forging with certain mechanical property, certain shape and size by applying pressure to a metal blank by using a forging machine to generate plastic deformation, and belongs to one of two major components of forging. The defects of as-cast porosity and the like generated in the smelting process of metal can be eliminated through forging, the microstructure is optimized, and meanwhile, because a complete metal streamline is saved, the mechanical property of the forging is generally superior to that of a casting made of the same material. Forgings are mostly adopted for important parts with high load and severe working conditions in related machinery.

At present, when a special-shaped forge piece is forged and pressed, a blank needs to be manually placed on a pre-forging machine for pre-forging, then the blank is manually transferred from the pre-forging machine to a finish-forging machine for finish-forging, then the blank is manually transferred from the finish-forging machine to an edge-carving machine for edge-carving, and finally the blank is still unloaded from the edge-carving machine.

In view of the above-mentioned related art, the inventor believes that the blank is moved mainly by manual work, and the blank is easily dropped and further easily scalds workers due to instability in manual transfer of the blank.

Disclosure of Invention

In order to reduce the probability that the blank injures and scalds a worker, the application provides a forging and pressing process and a forging and pressing production line.

In a first aspect, the present application provides a forging process, which adopts the following technical scheme:

a forging process, comprising S1: feeding, and automatically placing the heated blank on a pre-forging machine;

s2: pre-forging, namely performing primary forging on the blank on a pre-forging machine;

s3: the first conversion is to automatically convert the blank subjected to the initial forging to a final forging machine;

s4: finish forging, namely completely forging and pressing the blank on a finish forging machine;

s5: the second conversion is carried out, and the blank subjected to finish forging is automatically converted to an edge carving machine;

s6: edge carving, namely cutting off burrs of the blank on an edge carving machine;

s7: blanking, and automatically taking down the blank on the edge carving machine.

By adopting the technical scheme, the automatic control is adopted when the materials are fed to the pre-forging machine, the blanks are switched from the pre-forging machine to the final forging machine, the blanks are switched from the final forging machine to the edge carving machine and the materials are fed from the edge carving machine, so that the probability that workers contact the blanks is reduced, the probability that the blanks injure or scald the workers is further reduced, and the safety is improved; meanwhile, the efficiency of transferring the blanks is improved, and further the production efficiency is improved; because the efficiency of blank transportation is improved, make the difficult scale that forms on blank surface, improved the physical properties on blank surface.

Alternatively to this, the first and second parts may,

the S3: a first conversion of

S31: the first material moving, automatically moving the blank after the initial forging to a final forging machine,

s32: cooling the pre-forging machine, automatically spraying graphite emulsion on a die on the pre-forging machine, and further cooling the die on the pre-forging machine;

the S5: a second conversion of

S51: the material is moved for the second time, the blank subjected to finish forging is automatically moved to an edge carving machine,

s52: and cooling the finish forging machine, and automatically spraying the graphite emulsion on the die on the finish forging machine so as to cool the die on the finish forging machine.

By adopting the technical scheme, after the blank is conveyed to the final forging machine, the graphite emulsion can be automatically sprayed on the die of the pre-forging machine, and then the die of the pre-forging machine is cooled; after the blank is conveyed to the edge carving machine, the graphite emulsion can be automatically sprayed on the die of the finish forging machine, and then the die of the finish forging machine is cooled; thus, the probability of the overheating deformation of the die is reduced, and the service life of the die is prolonged; because through automatic control when spraying graphite emulsion, reduced the probability that the staff is scalded by the steam, improved the security.

Alternatively to this, the first and second parts may,

the S32: the cooling pre-forging machine may be connected with the S4: carrying out finish forging synchronously;

the S52: the cold finish forging machine may be operated in conjunction with the S6: the edge carving is carried out synchronously.

By adopting the technical scheme, the cooling pre-forging machine and the finish forging machine are not influenced mutually, the cooling finish forging machine and the edge carving are not influenced mutually, S32 and S4 are carried out synchronously, and S52 and S6 are carried out synchronously, so that the blank transferring efficiency is further improved, and the production efficiency is further improved; because the efficiency of blank transportation is improved for the difficult formation oxide skin in blank surface, and then further improved the physical properties on blank surface.

In a second aspect, the present application provides a forging line, which adopts the following technical scheme:

a forging and pressing production line comprises a feeding frame, a pre-forging machine, a first robot, a final forging machine, a second robot and an edge carving machine, wherein a first contact sensor is arranged on the feeding frame and is electrically connected with the first robot;

the pre-forging machine is provided with a pre-forging lower die and a pre-forging upper die, the pre-forging upper die is provided with a second contact sensor, the second contact sensor can be abutted against the pre-forging machine, and the second contact sensor is electrically connected with the first robot;

a finish forging lower die and a finish forging upper die are arranged on the finish forging machine, a third contact sensor is arranged on the finish forging upper die, the third contact sensor can be abutted against the finish forging machine, and the third contact sensor is electrically connected with the second robot;

be provided with on the engraver and carve limit mould and carve limit bed die, be provided with fourth contact pick-up on the mould of carving the limit, fourth contact pick-up can with the engraver butt, just fourth contact pick-up with No. two robot electricity are connected.

By adopting the technical scheme, when a blank is stored on the feeding frame, the first contact sensor is powered on, the first robot clamps the blank on the feeding frame onto the pre-forging lower die, then the pre-forging upper die and the pre-forging lower die perform preliminary forging on the blank, then the pre-forging upper die resets, the second contact sensor is powered on, the first robot clamps the blank on the pre-forging lower die onto the finish forging lower die, the finish forging upper die and the finish forging lower die perform complete forging on the blank, and meanwhile, the first robot clamps the blank from the feeding frame again; after complete forging and pressing, resetting the finish forging upper die, electrifying the third contact sensor, clamping the blank on the finish forging lower die to the edge-carving lower die by the second robot, carving the blank by the edge-carving lower die and the edge-carving upper die, resetting the edge-carving upper die, electrifying the fourth contact sensor, clamping the blank from the edge-carving lower die by the second robot, and preparing to clamp the blank from the finish forging lower die again; in the process of transferring the blank, workers do not need to contact the blank, so that the probability of scalding caused by the fact that the workers are injured by the blank by a smashing mode is reduced, the safety is improved, meanwhile, the transfer efficiency of the blank is improved, and further, the production efficiency is improved; because the efficiency of blank transportation is improved, make the difficult scale that forms on blank surface, improved the physical properties on blank surface.

Optionally, be provided with first laser sensor on the precalciner, the material loading end of finish forging machine is provided with second laser sensor, the unloading end of finish forging machine is provided with third laser sensor, the unloading end of edging machine is provided with fourth laser sensor, first laser sensor is connected with the precalciner electricity, second laser sensor with finish forging machine electricity is connected, third laser sensor with the robot electricity is connected, fourth laser sensor with the edging machine electricity is connected.

By adopting the technical scheme, when the first robot places the blank on the lower pre-forging die, the first laser sensor is electrified, and when the first robot leaves the pre-forging machine, the first laser sensor is electrified, the upper pre-forging die can move, so that the probability of interference between the upper pre-forging die and the first robot is reduced; when the first robot places the blank on the finish forging lower die, the second laser sensor is powered on, when the first robot leaves the finish forging machine, the second laser sensor is powered off, the finish forging upper die can move at the moment, and the probability of interference between the finish forging upper die and the first robot is reduced; when the second robot clamps the blank from the finish forging machine, the third laser sensor is powered on, and the first robot cannot place the blank on the finish forging lower die, so that the probability of interference between the first robot and the second robot is reduced; when No. two robots place the blank on carving the limit bed die, fourth laser sensor gets electric, when No. two robots leave the machine of carving the limit, fourth laser sensor loses electric, and the limit mould just can remove on carving this moment, has reduced the probability that mould and No. four robots interfere on carving the limit.

Optionally, a pre-forging ejection cylinder is arranged on the pre-forging machine, a piston rod of the pre-forging ejection cylinder penetrates through the pre-forging lower die, a finish-forging ejection cylinder is arranged on the finish-forging machine, a piston rod of the finish-forging ejection cylinder penetrates through the finish-forging lower die, a finish-forging ejection cylinder is arranged on the edge carving machine, and a piston rod of the finish-forging ejection cylinder penetrates through the edge carving lower die; the second contact sensor and the first laser sensor are electrically connected with the pre-forging ejection cylinder, the third contact sensor and the third laser sensor are electrically connected with the finish forging ejection cylinder, and the fourth contact sensor and the fourth laser sensor are electrically connected with the edge-engraving ejection cylinder.

By adopting the technical scheme, when the upper pre-forging die is reset, the second contact sensor controls the piston rod of the pre-forging ejection oil cylinder to extend out, so that the blank is ejected out of the lower pre-forging die, and a first robot can take materials from the lower pre-forging die conveniently; after the first robot leaves the pre-forging machine, the first laser sensor is powered off, and the first laser sensor controls the piston rod of the pre-forging ejection oil cylinder to retract at the moment, so that the pre-forging lower die can store blanks conveniently; when the finish forging upper die is reset, the third contact sensor controls a piston rod of the finish forging ejection oil cylinder to extend out, so that the blank is ejected out of the finish forging lower die, and a second robot can take materials from the finish forging lower die conveniently; after the second robot leaves the final forging machine, the third laser sensor is powered off, and the third laser sensor controls the piston rod of the final forging ejection oil cylinder to retract so as to be convenient for storing blanks in the final forging lower die; when the edge-engraving lower die is reset, the fourth contact sensor controls a piston rod of the edge-engraving ejection oil cylinder to extend out, so that a blank is ejected out of the edge-engraving lower die, and a second robot can take materials from the edge-engraving lower die conveniently; after the second robot leaves the edge carving machine, the fourth laser sensor is powered off, the fourth laser sensor controls the piston rod of the edge carving ejection oil cylinder to retract at the moment, and therefore blanks can be stored on the edge carving lower die conveniently.

Optionally, a first cooling device for cooling the upper pre-forging die and the lower pre-forging die is arranged on the pre-forging machine, and a second cooling device for cooling the upper finish-forging die and the lower finish-forging die is arranged on the terminal machine.

By adopting the technical scheme, after the preliminary forging and pressing are completed, the first cooling device cools the pre-forging upper die and the pre-forging lower die, so that the probability of the excessive thermal deformation of the pre-forging upper die and the pre-forging lower die is reduced, and after the complete forging and pressing are completed, the second cooling device cools the finish forging upper die and the finish forging lower die, so that the probability of the excessive thermal deformation of the finish forging upper die and the finish forging lower die is reduced; the service lives of the pre-forging upper die, the pre-forging lower die, the finish-forging upper die and the finish-forging lower die are prolonged.

Optionally, the first cooling device and the second cooling device both include a support, a driving mechanism and a cooling mechanism, the cooling mechanism includes an air pump, an air pipe, an upper air nozzle and a lower air nozzle, one end of the air pipe is communicated with an air outlet end of the air pump, and the upper air nozzle and the lower air nozzle are both communicated with one end of the air pipe away from the air pump; the cooling mechanism further comprises a graphite box, a graphite pump, an ink conveying pipe, an inking nozzle and a discharging nozzle, wherein the ink inlet end of the graphite pump is communicated with the graphite box, one end of the ink conveying pipe is communicated with the ink outlet end of the graphite pump, and the inking nozzle and the discharging nozzle are both communicated with one end of the ink conveying pipe, which is far away from the graphite pump; one end of the driving mechanism is connected with the upper air nozzle, the lower air nozzle, the upper ink nozzle and the lower ink nozzle, and the other end of the driving mechanism is connected with the bracket.

By adopting the technical scheme, after the preliminary forging and pressing are completed, the driving mechanism in the first cooling device drives the upper air nozzle, the lower air nozzle, the upper ink nozzle and the lower ink nozzle to slide, so that the upper air nozzle and the upper ink nozzle are aligned with the pre-forging upper die, the lower air nozzle and the lower ink nozzle are aligned with the pre-forging lower die, then the upper air nozzle and the lower air nozzle spray air to blow off oxide skins on the pre-forging upper die and the pre-forging lower die, and the upper ink nozzle and the lower ink nozzle spray graphite emulsion to cool and lubricate the pre-forging upper die and the pre-forging lower die; after complete forging and pressing are finished, a driving mechanism in the second cooling device drives the upper air nozzle, the lower air nozzle, the upper ink nozzle and the lower ink nozzle to slide, the upper air nozzle and the upper ink nozzle are aligned with the finish forging upper die, the lower air nozzle and the lower ink nozzle are aligned with the finish forging lower die, then the upper air nozzle and the lower air nozzle spray air, oxide skins on the finish forging upper die and the finish forging lower die are blown off, the upper ink nozzle and the lower ink nozzle spray graphite emulsion, and the finish forging upper die and the finish forging lower die are cooled and lubricated.

Optionally, the driving mechanism includes a driving motor, a sliding block, a first gear, a rack, a first rotating disk, a second gear, a connecting rod, a fifth contact sensor, a sixth contact sensor, and a resistance assembly;

the driving motor is fixedly connected to the bracket, the first gear is coaxially and fixedly connected to an output shaft of the driving motor, and the first gear is in transmission connection with the rack; the sliding block is connected to the support in a sliding mode, the first rotating disc and the second rotating disc are connected to the support in a rotating mode, the axes of the first rotating disc and the second rotating disc are parallel, the second gear is coaxially and fixedly connected with the first rotating disc, the rack is meshed with the second gear, the connecting rod is connected to the first rotating disc and the second rotating disc in a rotating mode, and a parallelogram is formed among the connecting rod, the first rotating disc, the second rotating disc and the sliding block;

the fifth contact sensor is fixedly connected to one end of the support, the sixth contact sensor is fixedly connected to the other end of the support, the sliding block slides between the fifth contact sensor and the sixth contact sensor, the fifth contact sensor is electrically connected with the air pump and the graphite pump, and the sixth contact sensor is electrically connected with the driving motor;

the resistance assembly comprises a first compression spring and a resistance pin, the sliding block is provided with a resistance pin groove, the resistance pin is clamped in the resistance pin groove, one end of the first compression spring is abutted against the first rotating disc, the other end of the first compression spring is abutted against the resistance pin,

the second contact sensor and the first laser sensor are also electrically connected with the driving motor on the first cooling device, and the third contact sensor and the third laser sensor are also electrically connected with the driving motor on the second cooling device.

By adopting the technical scheme, the sliding block is abutted with the seventh contact sensor in the initial state; when the preliminary forging and pressing is finished and the first robot takes the blank off the pre-forging lower die, the second contact sensor is electrified, the first laser sensor is electrified, the driving motor drives the rack at the moment, the rack drives the sliding block to slide towards the fifth contact sensor, when the sliding block is abutted with the fifth contact sensor, the upper air nozzle and the upper ink nozzle are aligned with the pre-forging upper die, the lower air nozzle and the lower ink nozzle are aligned with the pre-forging lower die, and the fifth contact sensor controls the air pump and the graphite pump to start, the resistance pin is separated from the resistance pin groove, the rack and the sliding block generate relative sliding, and the rack drives the second gear to rotate, at the moment, the air-feeding spray head and the ink-feeding spray head rotate for a circle along the axis of the pre-forging upper die, further blowing and jetting ink to the pre-forging upper die, wherein the lower air nozzle and the lower ink nozzle rotate for a circle along the axis of the pre-forging lower die, and then blowing and jetting ink to the pre-forging lower die; when complete forging and pressing are completed and the second robot takes the blank out of the pre-forging lower die, the third contact sensor is powered on, the third laser sensor is powered off, the driving motor drives the rack at the moment, the rack drives the sliding block to slide towards the fifth contact sensor, when the sliding block is abutted against the fifth contact sensor, the upper air nozzle and the upper ink nozzle are aligned with the finish forging upper die, the lower air nozzle and the lower ink nozzle are aligned with the finish forging lower die, and the fifth contact sensor controls the air pump and the graphite pump to start, the resistance pin is separated from the resistance pin groove, the rack and the sliding block generate relative sliding, and the rack drives the second gear to rotate, at the moment, the air-feeding spray head and the ink-feeding spray head rotate for a circle along the axis of the finish forging upper die, then, blowing and jetting ink to the finish forging upper die, wherein the lower air nozzle and the lower ink nozzle rotate for a circle along the axis of the finish forging lower die, and then blowing and jetting ink to the finish forging lower die; because the upper air nozzle and the upper ink nozzle can rotate along the axis of the pre-forging upper die, and the lower air nozzle and the lower ink nozzle can rotate along the axis of the pre-forging lower die, the die cleaning effect and the die cooling effect are improved, the upper air nozzle, the upper ink nozzle, the lower air nozzle and the lower ink nozzle can be driven to move and rotate by the rotation of the driving motor, and the cost is saved.

Optionally, a reversing assembly is arranged between the first gear and the rack, the reversing assembly comprises a rotating shaft, a third gear, a fourth gear and a planetary gear, the third gear and the fourth gear are both rotatably connected to the rotating shaft, the rotating shaft is rotatably connected to the support, the planetary gear is arranged between the third gear and the fourth gear, the planetary gear is meshed with the third gear and the fourth gear, the first gear is meshed with the third gear, the fourth gear is meshed with the rack, the reversing assembly further comprises a guide rod, an electromagnet, a second compression spring, a clamping block and a shifting piece, the clamping block is sleeved on the rotating shaft and is connected with the rotating shaft in a sliding manner along the axial direction of the rotating shaft, the electromagnet is fixedly connected to the support, and the guide rod penetrates through the electromagnet and is connected with the support in a sliding manner, the shifting piece is fixedly connected with one end of the guide rod close to the third gear, the second compression spring is sleeved on the guide rod, one end of the second compression spring is abutted against the electromagnet, the other end of the second compression spring is abutted against the shifting piece, a first clamping groove is formed in the outer peripheral surface of the clamping block, the shifting piece is clamped in the first clamping groove, a second clamping groove is formed in one end surface of the third gear close to the clamping block, a third clamping groove is formed in the bracket, and the clamping block can be clamped with the second clamping groove or the third clamping groove,

the sliding block is further provided with a seventh contact sensor, the seventh contact sensor is arranged in the resistance pin groove, the resistance pin can be abutted against the seventh contact sensor, the seventh contact sensor is electrically connected with the electromagnet, and the seventh contact sensor and the electromagnet are both electrically connected with the driving motor.

By adopting the technical scheme, when the electromagnet is powered off in the initial state, the clamping block is clamped in the second clamping groove, when the sliding block is abutted with the fifth contact sensor, the resistance pin is disengaged from the resistance pin groove, when the resistance pin rotates a circle around the axis of the first rotating disc and falls into the resistance pin groove again, the seventh contact sensor is electrified and sends out a pulse signal, the seventh contact sensor controls the electromagnet to be electrified at the moment, the clamping block is clamped in the third clamping groove, the rotating direction of the fourth gear is changed at the moment, and then the sliding block is reset, after the sliding block is abutted with the sixth contact sensor, the resistance pin is disengaged from the moped again, when the resistance pin rotates for a circle around the axis of the first rotating disc and falls into the resistance pin groove again, the seventh contact sensor is powered on and sends out a pulse signal, at the moment, the electromagnet is powered off and reset, and the driving motor stops rotating; therefore, the driving motor can be started and stopped once to enable all the first cooling device and the second cooling device to act, the burning probability of the driving motor is reduced, and the service life of the driving motor is prolonged.

In summary, the present application includes at least one of the following beneficial technical effects:

1. by S3: first conversion and S5: the arrangement of the second conversion reduces the probability of the worker contacting the blank, further reduces the probability of the worker being injured or scalded by the blank due to smashing, and improves the safety; meanwhile, the efficiency of transferring the blanks is improved, and further the production efficiency is improved; because the efficiency of blank transportation is improved, make the difficult scale that forms on blank surface, improved the physical properties on blank surface.

2. Through the arrangement of the first cooling device and the second cooling device, the upper air nozzle and the upper ink nozzle can rotate along the axis of the pre-forging upper die, the lower air nozzle and the lower ink nozzle can rotate along the axis of the pre-forging lower die, the effect of cleaning the die and cooling the die is improved, the driving motor can rotate to drive the upper air nozzle, the upper ink nozzle, the lower air nozzle and the lower ink nozzle to move and rotate, and the cost is saved.

3. Through the setting of switching-over subassembly, driving motor once opens and stops can make first cooling device, second cooling device's whole action, has reduced the probability that driving motor burns out, has prolonged driving motor's life-span.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

fig. 2 is a schematic overall structure diagram of a feeding frame in the embodiment of the present application;

FIG. 3 is a schematic diagram of the overall structure of the pre-forging machine of the embodiment of the present application;

FIG. 4 is a schematic view of the overall structure from one perspective of a finish forging machine according to an embodiment of the present application;

FIG. 5 is a schematic view of the overall structure of the finish forging machine in another perspective according to the embodiment of the present application;

FIG. 6 is a schematic view of the whole structure of the edge carving machine according to the embodiment of the present application;

FIG. 7 is a schematic cross-sectional view of an embodiment of the present application at a pre-forged lower die;

FIG. 8 is a schematic cross-sectional view at the finish forging lower die of an embodiment of the present application;

FIG. 9 is a schematic cross-sectional view of the embodiment of the present application at the lower edge-engraving mold;

FIG. 10 is a schematic view of the overall structure of an embodiment of the present application from one perspective of the first cooling device or the second cooling device;

FIG. 11 is an enlarged schematic view of portion A of FIG. 10;

FIG. 12 is a schematic view of the overall structure of the first cooling device or the second cooling device from another perspective according to the embodiment of the present application;

FIG. 13 is a schematic cross-sectional view at a reversing assembly of an embodiment of the present application;

FIG. 14 is a schematic cross-sectional view of a resistance assembly according to an embodiment of the present application.

Description of reference numerals: 110. a feeding frame; 111. a hopper; 112. a first contact sensor; 120. a pre-forging machine; 121. pre-forging an upper die; 122. pre-forging a lower die; 123. a second contact sensor; 124. a first laser sensor; 125. pre-forging and ejecting out an oil cylinder; 130. a first robot; 140. a final forging machine; 141. finish forging the lower die; 142. finish forging the upper die; 143. a third contact sensor; 144. a second laser sensor; 145. a third laser sensor; 146. performing finish forging to push out the oil cylinder; 150. a second robot; 161. an edge-engraving lower die; 162. an edge engraving mold; 163. a fourth contact sensor; 164. a fourth laser sensor; 165. the edge is carved and the oil cylinder is ejected; 170. a first cooling device; 180. a second cooling device; 210. a support; 211. a third card slot; 300. a cooling mechanism; 310. an air pump; 320. a gas delivery pipe; 330. an air supply nozzle; 340. a gas discharge nozzle; 350. a graphite box; 360. a graphite pump; 370. an ink delivery tube; 380. an inking nozzle; 390. a discharging nozzle; 400. a drive mechanism; 410. a drive motor; 420. a slider; 430. a first gear; 440. a rack; 450. a first rotating disk; 460. a second rotating disk; 470. a second gear; 480. a connecting rod; 490. a fifth contact sensor; 500. a sixth contact sensor; 510. a seventh touch sensor; 600. a resistance assembly; 610. a first compression spring; 620. a resistance pin; 630. a resistance pin bush; 700. a commutation assembly; 710. a rotating shaft; 720. a third gear; 721. a second card slot; 730. a fourth gear; 740. a planet carrier; 750. a planetary gear; 760. a guide bar; 770. an electromagnet; 780. a second compression spring; 790. a clamping block; 800. a shifting sheet.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

First, the embodiment of the application discloses a forging process. The forging process comprises

S1: feeding, namely automatically placing the heated blank on the feeding frame on a pre-forging lower die by a first robot;

s2: pre-forging, namely performing primary forging on the blank on the pre-forged lower die through a pre-forging machine;

s3: in the first time of the conversion,

s31: the first material moving step, namely, automatically moving the blank subjected to the primary forging to a lower die of a finish forging machine through a first robot;

s32: the cooling pre-forging machine automatically sprays graphite emulsion on a die on the pre-forging machine through a first cooling device, and then cools the die on the pre-forging machine;

s4: finish forging, wherein the blank on the finish forging lower die is completely forged and pressed through a terminal machine;

s5: second conversion;

s51: the material is moved for the second time, the blank subjected to finish forging is automatically moved to the lower edge-carving die by a second robot,

s52: and cooling the finish forging machine, and automatically spraying graphite emulsion on the die on the finish forging machine through a second cooling device so as to cool the die on the finish forging machine.

S6: edge carving, namely cutting off burrs of the blank on the lower edge carving die through an edge carving machine;

s7: blanking, and automatically taking down the blank on the edge carving machine through a second robot.

Wherein S32: the cooling of the pre-forging machine may be compared to S4: carrying out finish forging synchronously; s52: the cold finish forging machine may be operated with S6: the edge carving is carried out synchronously.

The embodiment of the application discloses forging and pressing production line. Referring to fig. 1, the forging line includes a loading frame 110 for storing hot blanks, a preforger 120 for performing preliminary forging on the blanks, a finish forging machine 140 for performing complete forging on the blanks, an edging machine for edging the blanks, a first cooling device 170 for cooling the preforger 120, a second cooling device for cooling the end machines, and a first robot 130 and a second robot 150 for transferring the blanks.

Referring to fig. 1 and 2, the material loading frame 110 is welded with an inclined bucket, one end of the inclined bucket in the length direction is higher than the other end of the inclined bucket, the inner wall of the lower end of the inclined bucket is fixedly connected with a first contact sensor 112 through a screw, and the first contact sensor 112 is in electrical signal connection with the first robot 130. When blanks exist in the inclined hopper, the blanks slide to the lowest end of the inclined hopper, the first contact sensor 112 is powered on, and only when the first contact sensor 112 is powered on, the first robot 130 can take the blanks from the feeding frame 110.

Referring to fig. 1 and 3, a lower pre-forging die 122 is detachably and fixedly connected to a lower portion of the pre-forging machine 120 by bolts, and an upper pre-forging die 121 is slidably connected to an upper end of the pre-forging machine 120. The second contact sensor 123 is fixedly connected to the upper preforging die 121 through a screw, and when the upper preforging die 121 moves to the highest position, the second contact sensor 123 abuts against the preforging machine 120, and at this time, the second contact sensor 123 is powered on. The second contact sensor 123 is in electrical signal connection with the first robot 130, and only when the second contact sensor 123 is powered on, the first robot 130 can take materials from the pre-forging lower die 122.

Referring to fig. 1 and 3, a first laser sensor 124 is fixedly connected to the feeding port of the pre-forging machine 120 through a screw, and the first laser sensor 124 is electrically connected to the pre-forging machine 120. When the first robot 130 extends into the pre-forging machine 120, the first laser sensor 124 is powered on, and the pre-forging upper die 121 cannot descend, so that the probability that the first robot 130 is damaged by the pre-forging machine 120 is reduced.

Referring to fig. 1 and 4, a lower finish forging die 141 is detachably and fixedly connected to a lower portion of the finish forging machine 140 by bolts, and an upper finish forging die 142 is slidably connected to an upper end of the finish forging machine 140. The finish forging upper die 142 is fixedly connected to the third contact sensor 143 by a screw, and when the finish forging upper die 142 moves to the highest position, the third contact sensor 143 comes into contact with the finish forging machine 140, and at this time, the third contact sensor 143 is energized. The third contact sensor 143 is connected with the second robot 150 through an electric signal, and the second robot 150 can take materials from the finish forging lower die 141 only when the third contact sensor 143 is electrified.

Referring to fig. 1 and 4, a second laser sensor 144 is fixedly connected to the feeding port of the finish forging machine 140 through a screw, and the second laser sensor 144 is electrically connected to the finish forging machine 140. When the first robot 130 extends into the finish forging machine 140, the second laser sensor 144 is powered on, and the finish forging upper die 142 cannot descend, so that the probability that the first robot 130 is damaged by the finish forging machine 140 is reduced.

Referring to fig. 1 and 5, a third laser sensor 145 is fixedly connected to the discharge opening of the finish forging machine 140 by a screw, and the third laser sensor 145 is electrically connected to the finish forging machine 140. When the second robot 150 extends into the finish forging machine 140, the third laser sensor 145 is powered on, and the finish forging upper die 142 cannot descend, so that the probability that the second robot 150 is damaged by the finish forging machine 140 is reduced. The third laser sensor 145 is also in electrical signal connection with the first robot 130, and the third laser sensor 145 is powered on, so that the first robot 130 cannot place the blank on the finish forging lower die 141, and the probability of interference between the first robot 130 and the second robot 150 is reduced.

Referring to fig. 1 and 6, the lower part of the edge carving machine is detachably and fixedly connected with an edge carving lower die 161 through bolts, and the upper end of the edge carving machine is slidably connected with an edge carving upper die 162. The upper edge engraving die 162 is fixedly connected with a fourth contact sensor 163 through a screw, when the upper edge engraving die 162 moves to the highest position, the fourth contact sensor 163 is abutted to the edge engraving machine, and at the moment, the fourth contact sensor 163 is electrified. Fourth contact sensor 163 and No. two robot 150 signal connection, only when fourth contact sensor 163 gets the electricity, No. two robot 150 can get the material from carving edge bed die 161.

Referring to fig. 1 and 6, a fourth laser sensor 164 is fixedly connected to the material loading port of the edge carving machine through a screw, and the fourth laser sensor 164 is in electrical signal connection with the edge carving machine. When the second robot 150 extends into the edge carving machine, the fourth laser sensor 164 is powered on, and the edge carving mold 162 cannot descend, so that the probability that the second robot 150 is damaged by the edge carving machine is reduced.

Referring to fig. 2 and 7, a pre-forging ejection cylinder 125 is fixed to the pre-forging machine 120 by bolts, a piston rod of the pre-forging ejection cylinder 125 passes through the pre-forging lower die 122, and an axial center of the pre-forging ejection cylinder 125 is coaxial with an axial center of the pre-forging lower die 122. The second contact sensor 123 and the first laser sensor 124 are both electrically connected with the pre-forging ejection cylinder 125, when the second contact sensor 123 is powered on, the second contact sensor 123 controls the piston rod of the pre-forging ejection cylinder 125 to extend out, so that the blank is ejected from the pre-forging lower die 122, and the first robot 130 can take materials from the pre-forging lower die 122 conveniently; after the first robot 130 leaves the pre-forging machine 120, the first laser sensor 124 is powered off, and at this time, the first laser sensor 124 controls the piston rod of the pre-forging ejection cylinder 125 to retract, so that the pre-forging lower die 122 is convenient to store blanks.

Referring to fig. 3 and 8, a finish forging ejection cylinder 146 is fixed to the finish forging machine 140 by bolts, a piston rod of the finish forging ejection cylinder 146 passes through the finish forging lower die 141, and an axial center of the finish forging ejection cylinder 146 is coaxial with an axial center of the finish forging lower die 141. The third contact sensor 143 and the third laser sensor 145 are electrically connected with the finish forging ejection cylinder 146, when the third contact sensor 143 is powered on, the third contact sensor 143 controls the piston rod of the finish forging ejection cylinder 146 to extend out, so that the blank is ejected from the finish forging lower die 141, and the second robot 150 can take materials from the finish forging lower die 141 conveniently; after the second robot 150 leaves the finish forging machine 140, the third laser sensor 145 loses power, and at the moment, the third laser sensor 145 controls the piston rod of the finish forging ejection cylinder 146 to retract, so that the finish forging lower die 141 is convenient to store blanks.

Referring to fig. 4 and 9, an edge-engraving ejection cylinder 165 is fixed to the edge-engraving machine by a bolt, a piston rod of the edge-engraving ejection cylinder 165 passes through the edge-engraving lower mold 161, and an axis of the edge-engraving ejection cylinder 165 is coaxial with an axis of the edge-engraving lower mold 161. The fourth contact sensor 163 and the fourth laser sensor 164 are electrically connected with the edge-engraving ejection cylinder 165, and when the fourth contact sensor 163 is powered on, the fourth contact sensor 163 controls a piston rod of the edge-engraving ejection cylinder 165 to extend out, so that the blank is ejected from the edge-engraving lower die 161, and the second robot 150 can take materials from the edge-engraving lower die 161 conveniently; after the second robot 150 leaves the edge carving machine, the fourth laser sensor 164 is powered off, and at the moment, the fourth laser sensor 164 controls the piston rod of the edge carving ejection cylinder 165 to retract, so that the edge carving lower die 161 can store blanks conveniently.

Referring to fig. 1 and 10, the preforging machine 120 is provided with a first cooling device 170 for cooling the preforging upper die 121 and the preforging lower die 122, and the finishing machine is provided with a second cooling device for cooling the finishing upper die 142 and the finishing lower die 141.

Referring to fig. 2 and 10, each of the first cooling device 170 and the second cooling device includes a bracket 210, the bracket 210 of the first cooling device 170 is provided to the preforging machine 120, and the bracket 210 of the second cooling device is provided to the finish forging machine 140.

Referring to fig. 10 and 11, the first cooling device 170 and the second cooling device each further include a cooling mechanism 300, the cooling mechanism 300 includes an air pump 310, an air pipe 320, an upper air nozzle 330 and a lower air nozzle 340, one end of the air pipe 320 is communicated with an air outlet end of the air pump 310, and the upper air nozzle 330 and the lower air nozzle 340 are both communicated with one end of the air pipe 320 far away from the air pump 310.

Referring to fig. 11 and 12, the cooling mechanism 300 further includes a graphite tank 350, a graphite pump 360, an ink delivery pipe 370, an upper ink nozzle 380 and a lower ink nozzle 390, an ink inlet end of the graphite pump 360 is communicated with the graphite tank 350, one end of the ink delivery pipe 370 is communicated with an ink outlet end of the graphite pump 360, and both the upper ink nozzle 380 and the lower ink nozzle 390 are communicated with one end of the ink delivery pipe 370 away from the graphite pump 360.

Referring to fig. 10 and 12, each of the first cooling device 170 and the second cooling device further includes a driving mechanism 400, and the driving mechanism 400 includes a sliding block 420, a first rotating disk 450, a second rotating disk 460, a connecting rod 480, a fifth sensor, and a sixth sensor. The fifth contact sensor 490 is fixedly coupled to one end of the bracket 210 by a screw, and the sixth contact sensor 500 is fixedly coupled to the other end of the bracket 210 by a screw. The slider 420 is slidably coupled to the bracket 210, and the slider 420 moves between the fifth contact sensor 490 and the sixth contact sensor 500.

Referring to fig. 1 and 12, a fifth contact sensor 490 on the first cooling device 170 is disposed at an end near the precalciner 120 and a sixth contact sensor 500 is disposed at an end remote from the precalciner 120. A fifth contact sensor 490 on the second cooling device is disposed near an end of the finish forging machine 140 and a sixth contact sensor 500 is disposed at an end remote from the finish forging machine 140.

Referring to fig. 10 and 12, the fifth contact sensor 490 is electrically connected to the air pump 310 and the graphite pump 360, when the sliding block 420 slides to the fifth contact sensor 490, the air pump 310 and the graphite pump 360 are both turned on, the upper air nozzle 330 and the lower air nozzle 340 start to inject air, and the upper ink nozzle 380 and the lower ink nozzle 390 start to inject ink.

Referring to fig. 12 and 13, the driving mechanism 400 further includes a driving motor 410 for driving the sliding block 420, a first gear 430 and a rack 440, the driving motor 410 is fixedly connected to the bracket 210 by a bolt, the first gear 430 is coaxially connected to an output shaft of the driving motor 410, the first gear 430 is in transmission connection with the rack 440, the rack 440 is in transmission connection with the sliding block 420, and the sixth contact sensor 500 is electrically connected to the driving motor 410.

Referring to fig. 13 and 14, the first gear 430 is in transmission connection with the first rack 440 through a reversing assembly 700, and the reversing assembly 700 includes a rotating shaft 710, a third gear 720, a fourth gear 730, a planet carrier 740 and planet gears 750. The rotating shaft 710 is rotatably coupled to the bracket 210, and the third gear 720 and the fourth gear 730 are rotatably coupled to the rotating shaft 710. The carrier 740 is coaxially connected to the rotating shaft 710, the planetary gear 750 is rotatably connected to the carrier 740, and the axis of the planetary gear 750 is perpendicular to the axis of the rotating shaft 710. The third gear 720 is engaged with the first gear 430, the fourth gear 730 is engaged with the rack 440, and the planet gear 750 is engaged with both the third gear 720 and the fourth gear 730.

Referring to fig. 13 and 14, the reversing assembly 700 further includes a guide rod 760, an electromagnet 770, a second compression spring 780, a fixture block 790 and a dial 800, wherein the fixture block 790 is sleeved on the rotating shaft 710, and the fixture block 790 is slidably connected with the rotating shaft 710 along the axial direction of the rotating shaft 710. The electromagnet 770 is fixedly connected to the bracket 210 by bolts, the cross section of the guide rod 760 is not circular, and the guide rod 760 passes through the electromagnet 770 and is slidably connected to the bracket 210. The pick 800 is fixedly coupled to an end of the guide bar 760 adjacent to the third gear 720 by a screw. The second compression spring 780 is sleeved on the guide rod 760, one end of the second compression spring 780 is abutted to the electromagnet 770, and the other end of the second compression spring 780 is abutted to the dial 800. The outer peripheral surface of the clamping block 790 is provided with a first clamping groove, and the shifting piece 800 is clamped in the first clamping groove. A second clamping groove 721 is formed in one end face of the third gear 720 close to the clamping block 790, a third clamping groove 211 is formed in the bracket 210, when the electromagnet 770 is powered on, the clamping block 790 is clamped in the third clamping groove 211, and when the electromagnet 770 is powered off, the clamping block 790 is clamped in the second clamping groove 721.

Referring to fig. 12 and 14, the driving mechanism 400 further includes a second gear 470 and a resistance assembly 600, the second gear 470 is coaxially keyed to the first rotary disk 450, and the rack 440 is engaged with the second gear 470. The resistance assembly 600 includes a resistance pin sleeve 630, a first compression spring 610 and a resistance pin 620, the resistance pin sleeve 630 is fixedly connected to an end surface of the first rotary disk 450 near the sliding block 420 by a screw, the resistance pin 620 is inserted into the resistance pin sleeve 630, and the resistance pin 620 is connected with the resistance pin sleeve 630 in a sliding manner. The first compression spring 610 is inserted into the resistance pin sleeve 630, one end of the first compression spring 610 abuts against the bottom end of the resistance pin sleeve 630, and the other end of the first compression spring 610 abuts against the resistance pin 620. The sliding block 420 is provided with a resistance pin 620 groove, and the resistance pin 620 can be clamped in the resistance pin 620 groove under the action of the first compression spring 610. One end of the resistance pin 620, which is far away from the first compression spring 610, is arranged in a hemispherical shape, and the groove of the resistance pin 620 is a hemispherical pin groove, so that the resistance pin 620 can be conveniently separated from the groove of the resistance pin 620.

Referring to fig. 13 and 14, the sliding block 420 is further provided with a seventh contact sensor 510, and the seventh contact sensor 510 is disposed in the groove of the resistance pin 620. The resistance pin 620 may abut against the seventh contact sensor 510, the seventh contact sensor 510 may be electrically connected to the electromagnet 770, and both the seventh contact sensor 510 and the electromagnet 770 may be electrically connected to the driving motor 410.

In the initial state, the latch 790 is latched in the second latch slot 721, and the third gear 720 and the rotating shaft 710 are fixed relatively. After the driving motor 410 is started, the third gear 720 and the fourth gear 730 rotate synchronously, the fourth gear 730 drives the rack 440 to slide, and at this time, under the resistance of the resistance pin 620, the sliding block 420 slides towards the fifth contact sensor 490. When the sliding block 420 abuts the fifth contact sensor 490, the air pump 310 and the graphite pump 360 are activated, and at the same time, the sliding block 420 no longer slides due to the resistance of the fifth contact sensor 490, and the resistance pin 620 is disengaged from the resistance pin 620 groove. At this time, the first rotary disk 450 is rotated once by the driving of the rack 440, so that the upper air nozzle 330, the lower air nozzle 340, the upper ink nozzle 380, and the lower ink nozzle 390 are rotated once in the circumferential direction of the mold, and then the finish forging lower mold 141 is blown and ink is ejected.

When the resistance pin 620 enters the groove of the resistance pin 620 again, the resistance pin 620 abuts against the seventh contact sensor 510, the seventh contact sensor 510 sends out a pulse signal, the seventh contact sensor 510 controls the electromagnet 770 to be electrified, and the fixture block 790 is clamped in the third clamping groove 211. When the latch 790 is latched in the third latching groove 211, the rotating shaft 710 is fixed to the bracket 210, and the third gear 720 and the fourth gear 730 rotate in opposite directions. The driving motor 410 continues to rotate to slide the rack 440 toward the sixth sensor, and the sliding block 420 slides toward the sixth contact sensor 500 by the resistance pin 620 until the sliding block 420 abuts against the sixth contact sensor 500. Under the resistance of the sixth contact sensor 500, the resistance pin 620 is again released from the groove of the resistance pin 620, the first rotary disk 450 is rotated in the reverse direction one rotation and is restored, and the resistance pin 620 again falls into the groove of the resistance pin 620. The resistance pin 620 is abutted against the seventh contact sensor 510, the seventh contact sensor 510 sends out a pulse signal, the seventh contact sensor 510 controls the electromagnet 770 to lose power, and simultaneously, the driving motor 410 is stopped under the combined action of the sixth contact sensor 500 and the seventh contact sensor 510.

Referring to fig. 3 and 13, the second contact sensor 123 and the first laser sensor 124 are also electrically connected to a driving motor 410 of the first cooling device 170. When the preliminary forging and pressing is completed and the first robot 130 takes the blank out of the pre-forging lower die 122, the second contact sensor 123 is powered on, the first laser sensor 124 is powered off, and the driving motor 410 moves at the moment, so that the pre-forging upper die 121 and the pre-forging lower die 122 are cooled.

Referring to fig. 5 and 13, the third contact sensor and the third laser sensor 145 are also electrically connected to the driving motor 410 of the second cooling device. When the complete forging is completed and the second robot 150 removes the blank from the finish forging lower die 141, the third contact sensor 143 is powered on, the third laser sensor 145 is powered off, and the driving motor 410 is driven, so that the finish forging upper die 142 and the finish forging lower die 141 are cooled.

The forging technology and the forging production line in the embodiment of the application have the implementation principles that:

the first robot 130 takes the blank from the loading frame 110 and places the blank on the pre-forging machine 120, after the pre-forging machine 120 performs primary forging on the blank, the first robot 130 places the blank on the finish forging machine 140, and at the moment, the first cooling device 170 cools the pre-forging upper die 121 and the pre-forging lower die 122; after the finish forging machine 140 completely forges the blank, the second robot 150 places the blank on the edge carving machine, and the second cooling device cools the finish forging upper die 142 and the finish forging lower die 141 at the moment; after the edge carving machine removes burrs of the blank, the second robot 150 takes the blank off the edge carving machine.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

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