阅读说明：本技术 用于把液态还原剂混入内燃机废气中的装置和机动车 (Device for mixing a liquid reducing agent into the exhaust gas of an internal combustion engine, and motor vehicle ) 是由 赫伯特·艾伯特 盖斯·阿法伊 于 2019-09-25 设计创作，主要内容包括：本发明涉及一种用于把液态还原剂优选尿素水溶液混入内燃机(1)的废气中的装置(100)。在此,该装置(100)包括布置在所述内燃机(1)的废气道(2)中的配量机构(3),该配量机构被设计用于借助喷射器(4)来产生还原剂射束。此外,该装置(100)包括围绕纵轴线(L)构造成空心体优选空心柱体的涡旋产生机构(20),该涡旋产生机构具有面向所述喷射器(4)的第一端(20a)和背离所述喷射器(4)的第二端(20b)。此外,所述涡旋产生机构(20)的构造成空心体的外表面(21)至少包括基本上沿纵向方向伸展的废气输入开口(22)和与所述废气输入开口(22)邻接地安置的用于使得废气流转向的引导部件(23),该引导部件在所述涡旋产生机构(20)内部至少部分间隔开地覆盖所述废气输入开口(22)。根据本发明规定,所述引导部件(23)在所述涡旋产生机构(20)的第一端(20a)的方向上例如借助壁或与外表面的连接而封闭,且在所述涡旋产生机构(20)的第二端(20b)的方向上开口。此外,本发明还涉及一种带有相应装置(100)的机动车(10)优选商用车。(The invention relates to a device (100) for mixing a liquid reducing agent, preferably an aqueous urea solution, into the exhaust gas of an internal combustion engine (1). The device (100) comprises a dosing mechanism (3) which is arranged in an exhaust gas tract (2) of the internal combustion engine (1) and is designed to generate a reducing agent jet by means of an injector (4). Furthermore, the device (100) comprises a swirl generating means (20) which is designed as a hollow body, preferably a hollow cylinder, about a longitudinal axis (L) and has a first end (20a) facing the injector (4) and a second end (20b) facing away from the injector (4). Furthermore, the outer surface (21) of the swirl generating means (20) which is designed as a hollow body comprises at least an exhaust gas inlet opening (22) which extends essentially in the longitudinal direction and a guide element (23) which is arranged adjacent to the exhaust gas inlet opening (22) and which covers the exhaust gas inlet opening (22) at least partially at a distance from it within the swirl generating means (20) for deflecting the exhaust gas flow. According to the invention, the guide part (23) is closed in the direction of a first end (20a) of the vortex generating means (20), for example by means of a wall or a connection to an outer surface, and is open in the direction of a second end (20b) of the vortex generating means (20). The invention further relates to a motor vehicle (10), preferably a commercial vehicle, having a corresponding device (100).)

1. Device (100) for mixing a liquid reducing agent, preferably an aqueous urea solution, into the exhaust gases of an internal combustion engine (1), comprising:

a) a dosing mechanism (3) which is arranged in an exhaust gas tract (2) of the internal combustion engine (1) and is designed to generate a reducing agent jet by means of an injector (4);

b) a swirl generating means (20) which is designed as a hollow body, preferably a hollow cylinder, around a longitudinal axis (L) and has a first end (20a) facing the injector (4) and a second end (20b) facing away from the injector (4),

wherein the outer surface (21) of the vortex generating means (20) comprises at least:

b1) an exhaust gas inlet opening (22) extending substantially in the longitudinal direction; and

b2) a guide element (23) for deflecting the exhaust gas flow, which is arranged adjacent to the exhaust gas inlet opening (22) and at least partially covers the exhaust gas inlet opening (22) in a spaced-apart manner within the swirl generating element (20),

characterized in that the guide member (23) is closed in the direction of a first end (20a) of the vortex generating means (20) and is open in the direction of a second end (20b) of the vortex generating means (20).

2. The device (100) according to claim 1, wherein the guide member (23) is connected to the outer surface (21) along a longitudinal edge of the exhaust gas inlet opening (22) and a transverse edge facing the first end (20a) of the swirl generating means (20) so as to thereby generate an exhaust gas flow therein in a direction substantially tangential and/or towards the second end (20b) of the swirl generating means (20) when the exhaust gas flow enters the interior of the swirl generating means (20) via the exhaust gas inlet opening (22).

3. The device (100) according to claim 1 or 2, wherein the guide means (23) comprise the following zones:

a) a first wall region (23a) which at least partially covers the exhaust gas inlet opening (22) in a spaced-apart manner; and

b) a second wall region (23b) which connects the first wall region (23a) to the outer surface (21) in the direction of the first end (20a) of the swirl generating mechanism (20) and thus closes the guide part (23) in this direction.

4. The device (100) according to claim 3, wherein the second wall region (23 b):

a) has a zigzag portion; and/or

b) Is connected to the first wall region (23a) at an angle different from 90 deg..

5. The device (100) according to any one of claims 3 or 4, wherein the first wall region (23a) has:

a) a first longitudinal section (23a) facing the injector (4)₁) (ii) a And

b) a second longitudinal section (23a) facing away from the injector (4)₂)，

Wherein the first longitudinal section (23a)₁) In the radial direction, preferably by way of a step (24) of the first wall region (23a), a greater distance from the longitudinal axis (L) of the swirl generating element (20) is provided.

6. The device (100) according to claim 5, wherein the first longitudinal section (23a)₁) Measured in the longitudinal direction (l)₁) Than the second longitudinal section (23a)₂) Measured in the longitudinal direction (l)₂) Short.

7. Device (100) according to claim 5 or 6, wherein said guide means (23) are in a first longitudinal section (23a)₁) And a second longitudinal section (23a)₂) Comprises the following steps:

a) two or more stages (24); and/or

b) Further longitudinal sections which are spaced apart from the longitudinal axis (L) of the swirl generating device (20) in the radial direction and which have a distance from the first longitudinal section (23a)₁) And a second longitudinal section (23a)₂) At different distances therefrom.

8. The device (100) according to any one of claims 3 to 7, wherein the first wall region (23a) comprises:

a) a first curved transverse section (23a) which is connected to the outer surface (21) and is preferably formed on an edge region of the exhaust gas inlet opening (22)₃) (ii) a And

b) and the first transverse section (23a)₃) A connected, substantially straight second transverse section (23a)₄)。

9. Device (100) according to claim 8, wherein the second transverse section (23a) of the guide member (23)₄) Forming an angle (beta) between-10 DEG and 30 DEG with a tangent (T) to the outer surface (21) extending through the exhaust gases belonging to the guide member (23)An intersection (P) of the input opening (22) with a plane perpendicular to the longitudinal direction.

10. The device (100) according to any one of the preceding claims,

a) the guide element (23) covers the exhaust gas inlet opening (22) in the radial direction, so that, starting from the longitudinal axis (L) of the swirl generating device (20), there is no direct line of sight in the radial direction out through the exhaust gas inlet opening (22); and/or

b) A width (b) of the guide member (23) measured in a circumferential direction_L) Is larger than the width (b) of the relevant waste gas input opening (22) measured in the circumferential direction_A) So that the guide part (23) protrudes beyond the exhaust gas inlet opening (22) in the circumferential direction.

11. The device (100) as claimed in one of the preceding claims, characterized by a protective means (5) which is arranged in the region of the injector (4) and is designed as a hollow body, preferably as a truncated cone, for reducing the exhaust gas flow in the region of the reducing agent jet, the outer surface of the protective means having perforations, preferably consisting of round holes.

12. The device (100) according to any one of the preceding claims, wherein:

a) an inner tube (6) connected to a second end (20b) of the swirl generating mechanism (20) with a preferably circular cross section;

b) an outer tube (7) surrounding the inner tube (6) with a preferably circular cross section; and

c) at least one choke (8) arranged between the inner pipe (6) and the outer pipe (7) for controlling the exhaust gas flowing in the region between the inner pipe (6) and the outer pipe (7).

13. The device (100) according to claim 12, wherein the spoiler (8):

a) is formed by a reduction of the guide cross section between the inner tube (6) and the outer tube (7), preferably by a narrowing of the outer tube (7); and/or

b) Is formed by a preferably annular perforated baffle (9).

14. The apparatus (100) of any of claims 12 or 13, wherein:

a) the outer tube (7) has a longer extent in the axial direction than the inner tube (6); and

b) in the region of the outer tube (7) that does not surround the inner tube (6), a constriction (11) is provided.

15. A motor vehicle (10), preferably a commercial vehicle, with an internal combustion engine (1), preferably a diesel internal combustion engine, and a device according to any one of the preceding claims for mixing a liquid reducing agent, preferably an aqueous urea solution, into the exhaust gases of the internal combustion engine (1).

Technical Field

The invention relates to a device for mixing a liquid reducing agent, preferably an aqueous urea solution, into the exhaust gas of an internal combustion engine. The invention also relates to a motor vehicle, preferably a commercial vehicle, having a corresponding device.

Background

Selective Catalytic Reduction (SCR) methods have been shown to be suitable in the field of commercial vehicles in order to reduce the nitrogen oxide content of the exhaust gases from internal combustion engines, in particular diesel internal combustion engines. Here, ammonia or a substance which releases ammonia in the exhaust gas stream, for example an aqueous urea solution, is initially added as a reducing agent to the exhaust gas, which then reacts with the nitrogen oxides present in the exhaust gas in the SCR catalytic converter to harmless products (mainly nitrogen and water). In order to achieve a high reaction conversion on the one hand and to avoid deposits of the reducing agent in the exhaust gas tract on the other hand, it is advantageous here to distribute the reducing agent as uniformly as possible in the exhaust gas. Accordingly, various mixing or swirling devices are known in the prior art, which are arranged in the exhaust gas system, preferably in the region of the reducing agent inlet, and which are intended to achieve as good a mixing of the exhaust gas with the reducing agent as possible.

Thus, for example, DE 112012000035T 5 discloses a swirl device of the type used for exhaust gas aftertreatment of a drive engine or an internal combustion engine, comprising a mixing tube which is arranged downstream of an injector for injecting a reducing agent and which is provided with large-area perforations in a partial region on the circumferential side. During operation of the internal combustion engine, the exhaust gas can enter the mixing pipe via the perforations on the outer surface of the pipe and form a helical flow inside, which flow is intended to facilitate mixing of the exhaust gas with the reducing agent injected into the mixing pipe.

However, a disadvantage of the known solutions is that the flow of liquid which is formed inside the mixing tube is significantly influenced by the external flushing of the mixing tube or the shaping of the exhaust gas duct around the mixing tube. Accordingly, depending on the operating point of the internal combustion engine, different and often asymmetrical flow distributions can form in the mixing tube. This in turn can lead to undesirable deposits of reducing agent in the flow plateau region. In addition, the uneven flow through the mixing tube also leads to uneven heating of the mixing tube, which is advantageous for the formation of cold wall regions, which then act as cold traps for the reducing agent.

Disclosure of Invention

Accordingly, the object of the present invention is to provide a device for mixing a liquid reducing agent into the exhaust gas of an internal combustion engine, with which the disadvantages of the prior art solutions can be avoided. The object of the invention is, in particular, to provide a corresponding device which makes possible as homogeneous a mixing as possible, thereby avoiding deposits of reducing agent in the exhaust gas tract, irrespective of the exhaust gas recirculation and/or the operating point of the internal combustion engine generating the exhaust gas.

According to the invention, these objects are achieved by a device and a motor vehicle having the features of the independent claims. Advantageous embodiments and applications of the invention are the subject of the dependent claims and will be described in detail in the following description with partial reference to the drawings.

In a manner known per se, the device according to the invention for mixing a liquid reducing agent into the exhaust gas of an internal combustion engine comprises a metering mechanism arranged in the exhaust gas tract of the internal combustion engine, which metering mechanism is designed to produce a preferably rotationally symmetrical reducing agent jet by means of an injector, for example in the form of a nozzle. The liquid reductant may be pure anhydrous ammonia, aqueous ammonia, an aqueous solution of an ammonia precursor species (e.g., urea, guanidine formate, ammonium carbamate, and/or ammonium formate), and/or other liquids suitable as a catalytic reductant for SCR.

Furthermore, the device also comprises, in a manner known per se, a swirl generating means which is embodied as a hollow body, preferably a hollow cylinder and/or a hollow truncated cone, around a longitudinal axis and has a first end facing the injector and a second end facing away from the injector. The exhaust gas or exhaust gas stream may be imparted with swirl by means of a swirl generating mechanism, which may also be referred to as a swirl imparting mechanism or a swirling mechanism. Preferably, the swirl generating means is here arranged after the injector and/or arranged such that the injector can inject a jet of reducing agent into the interior of the swirl generating means.

The outer surface or outer surface of the swirl generating element embodied as a hollow body also comprises at least an exhaust gas inlet opening extending substantially in the longitudinal direction and a guide element arranged adjacent to the exhaust gas inlet opening for deflecting the exhaust gas flow, which covers the exhaust gas inlet opening at least partially spaced apart within the swirl generating element. The guide elements may also be referred to in a related manner as guide plates, baffles, swirl generators, ribs, lips and/or cheek pieces and may be components assigned or associated with the exhaust gas inlet opening, i.e. the exhaust gas inlet opening and the guide elements may be understood as functionally cooperating units.

According to the invention, it is now provided that the guide part is closed in the direction of the first end of the swirl generating device, for example by means of a wall or a connection to an outer surface, and is open in the direction of the second end of the swirl generating device. The term "open" or "closed" may here mean that the outflow or the flow of exhaust gas in the corresponding direction via the exhaust gas inlet opening is substantially possible or impossible. By means of this configuration of the guide element and in cooperation with the exhaust gas inlet opening, a uniform exhaust gas flow is advantageously generated substantially tangentially and/or in the direction of the second end of the swirl generating element when the exhaust gas flow enters the swirl generating element via the exhaust gas inlet opening, which is largely unaffected by external exhaust gas surges and/or the operating point of the internal combustion engine. Preferably, the swirl imparting mechanism imparts a symmetric swirl about the longitudinal axis. In this case, it is particularly preferred that the symmetry of the vortex is constant along the entire length of the vortex generating means, i.e. also very far downstream. This also facilitates, in an advantageous manner, a uniform spreading and evaporation and mixing of the exhaust gas and the reducing agent, and at the same time prevents the reducing agent from depositing.

According to a first aspect of the invention, the preferably self-supporting guide element is connected to the outer surface only along the longitudinal edge of the exhaust gas inlet opening and the transverse edge facing the first end of the swirl generating means in order to thereby generate an exhaust gas flow there (i.e. inside the swirl generating means) in a direction substantially tangential and/or towards the second end of the swirl generating means when the exhaust gas flow enters the swirl generating means via the exhaust gas inlet opening. Here, the term "longitudinal edge" may refer to an edge of the exhaust gas inlet opening which extends substantially in the longitudinal direction, and the term "transverse edge" refers to an edge of the exhaust gas inlet opening which extends substantially in the circumferential direction. Correspondingly, the guide part can also be referred to in a related manner as a two-sided fixed cover and/or a two-sided open cover. Preferably, the connecting region between the guide element and the outer surface has here a substantially L-shaped form. The advantage of this is that a flow which is advantageous for mixing the exhaust gas with the reducing agent and which avoids the reducing agent from depositing is thereby advantageously generated within the swirl generating device.

According to a further aspect of the invention, the guide element may also comprise a first wall region which at least partially, preferably completely, covers and/or covers the exhaust gas inlet opening in a spaced-apart manner. The term "cover" or "covering" may mean that the direct viewing of the exhaust gas inlet opening in the radial direction from the longitudinal axis of the swirl generating device is prevented by the first wall region. Accordingly, the exhaust gas flow in the radial direction into the swirl generating means can be prevented thereby, which advantageously leads to a substantially circumferentially or tangentially oriented flow inside the swirl generating means. Furthermore, the guide element may comprise a second wall region which connects the first wall region to the outer surface in the direction of the first end of the swirl generating mechanism and thus closes the guide element in this direction. In this case, the closing preferably takes place substantially in the axial direction of the swirl generating mechanism. In this way, a backflow of the supplied exhaust gas flow in the direction of the injector, and thus a possible accumulation of reducing agent in the region of the dosing element, is advantageously largely prevented. In addition, the reducing agent is advantageously also prevented from being thrown out of the swirl generating element in the radial direction. In addition to the closing of the guide element in the axial direction, the second wall region can, however, also cover the exhaust gas supply opening at least partially at a distance.

According to a refinement, the second wall region can have a bend and/or a curvature. In addition or alternatively, the second wall region can also be connected to the first wall region at an angle other than 90 °. By means of these features it is advantageously ensured that no sharp-edged apex angles and/or flow-smoothing recesses occur in the transition between the first and second wall regions, which would lead to a concentration of reducing agent that would impair the function of the swirl generating means. Preferably, the second wall region can have a partial arc shape here and/or, starting from its fixed position on the outer surface, a bend facing away from the injector.

According to another aspect, the first wall region may have a first longitudinal section facing the injector and a second longitudinal section facing away from the injector. In this case, the first longitudinal section can have a greater distance from the longitudinal axis of the swirl generating mechanism in the radial direction, preferably by a step of the first wall region. In other words, the first wall area may comprise at least one landing in the longitudinal direction. Preferably, the step or step connecting the two longitudinal sections is rounded and/or "gently" in this case, i.e. without sharp-edged apex angles. The step of the first wall region has the advantage that large swirl forces or centrifugal forces acting on the reducing agent jet are thereby avoided in the region of the first end of the swirl generating means, i.e. in the vicinity of the injector, as a result of which the risk of reducing agent deposits can be reduced.

According to a refinement of this aspect, the length of the first longitudinal section measured in the longitudinal direction is shorter than the length of the second longitudinal section measured in the longitudinal direction. In other words, the first longitudinal section may have a shorter longitudinal extension than the second longitudinal section. In this case, the length of the first longitudinal section is preferably less than half, particularly preferably less than one third, of the length of the second longitudinal section. In an advantageous manner, this aspect may also contribute to reducing the centrifugal forces in the vicinity of the injector, thereby reducing the risk of reductant deposition.

According to another aspect of the invention, the guide member may comprise two or more preferably rounded steps between the first and second longitudinal sections. In this case, the individual steps can be designed substantially identically and/or differently. In addition or alternatively, the guide part may also comprise further longitudinal sections between the first and second longitudinal sections, which have a different distance in the radial direction from the longitudinal axis of the swirl generating mechanism than the distance of the first and second longitudinal sections from them. That is to say in other words, the guide part may have a plurality of steps in the longitudinal direction, wherein the length of the respective longitudinal section (including the first and second longitudinal sections) measured in the longitudinal direction may be selected differently. An advantage of this aspect is that a "soft" transition or extension of the guide element as a whole can thereby be achieved in the longitudinal direction, wherein abrupt changes in the radial distance which are favorable for the deposition of the reducing agent are avoided.

Furthermore, according to another aspect of the invention, the first wall region of the guide member comprises a curved first transverse section connected to the outer surface and a substantially straight second transverse section connected to the first transverse section. In this case, the first transverse section is preferably formed in the edge region of the exhaust gas inlet opening and/or is designed in the form of a partial arc. The term "transverse section" may refer here to a section of the first wall region which runs substantially perpendicular to the longitudinal direction. In other words, a cross section of the first wall region perpendicular to the longitudinal direction may thus also comprise a first and a second transverse section having the above-mentioned features. In an advantageous manner, a simple and effective guide or swirl element is thus provided, which, when the exhaust gas turbulence generating means swirls, leads to a flow directed essentially in the circumferential direction in its interior, which flow prevents the reducing agent from depositing.

According to a refinement, the second transverse section of the guide element can in this case enclose an angle of between-10 ° and 30 ° with a tangent to the outer surface, which extends through the intersection of the exhaust gas inlet opening belonging to the guide element and a plane perpendicular to the longitudinal direction. Preferably, the second transverse section and the tangent may enclose an angle of 0 °, i.e. the second transverse section is oriented substantially parallel to the transverse section of the exhaust gas inlet opening. A positive angle here means that the second transverse section is inclined from a substantially parallel orientation towards the longitudinal axis, i.e. the centre, of the swirl generating mechanism, and a negative angle means that it is inclined towards the associated exhaust gas inlet opening. In this way, the tangential proportion of the exhaust gas flow inside the swirl generating device can be reliably set.

According to a further aspect, the guide element can cover the exhaust gas inlet opening in the radial direction, so that there is no direct line of sight in the radial direction from the longitudinal axis of the swirl generating mechanism outwards through the exhaust gas inlet opening. In addition or alternatively, the width of the guide part measured in the circumferential direction may be greater than the width of the associated exhaust gas inlet opening measured in the circumferential direction, so that the guide part protrudes beyond the exhaust gas inlet opening in the circumferential direction. In other words, the guide element not only prevents the direct view of the exhaust gas inlet opening in the radial direction from the longitudinal axis of the swirl generating device, but also shields some parts of the outer surface in the radial direction. The extension, i.e. the extension of the portion of the guide part protruding beyond the exhaust gas inlet opening, may preferably amount to one third of the width of the guide part. The inflow of exhaust gas in the radial direction is thereby advantageously largely prevented, which results in a substantially tangential and/or uniform exhaust gas flow in the direction of the second end of the swirl generating element inside the swirl generating element, which is largely unaffected by external exhaust gas surges and/or the operating point of the internal combustion engine. This facilitates the mixing of the exhaust gas with the reducing agent in an advantageous manner and at the same time prevents the reducing agent from depositing.

Furthermore, according to a further aspect of the invention, the device for mixing a liquid reducing agent into the exhaust gas of an internal combustion engine may comprise a protective means, which is arranged in the region of the injector and is designed as a hollow body, preferably as a truncated cone, for reducing the exhaust gas flow in the region of the reducing agent jet, wherein the outer surface of the protective means has perforations, which are preferably formed by round holes. The term "perforations" can mean here openings which are distributed uniformly around the circumference, wherein these openings can also be configured, for example, as long holes. Preferably, the protection means is arranged on an inner wall of the vortex generating means, particularly preferably in the region of the interior of the vortex generating means and the first end thereof. Furthermore, the protection means can be designed as a funnel part which widens conically in the direction of the second end of the swirl generating means. In an advantageous manner, an excessive centrifugal effect on the reducing agent jet can be prevented in the vicinity of the injector by the protective means, thereby reducing the risk of reducing agent deposits.

According to another aspect of the invention, the device may further comprise an inner tube connected to the second end of the swirl generating mechanism, an outer tube surrounding the inner tube, and at least one flow blocking element arranged between the inner tube and the outer tube for regulating the exhaust gas flowing in the region between the inner tube and the outer tube. The inner tube and/or the outer tube may have a circular cross section. In this way, a bypass is achieved by means of the arrangement described above, by means of which a portion of the exhaust gas flow can be passed by the swirl generating means. The exhaust gas flow into the swirl generating means can thereby be regulated in an advantageous manner and the occurrence of significant centrifugal forces inside the swirl generating means, which would impair proper functioning, is avoided.

According to a refinement of the aforementioned aspect, the choke can be formed by narrowing the guide cross section between the inner tube and the outer tube, preferably by narrowing the outer tube. This makes it possible to achieve a spoiler in an advantageous manner without using further components. In addition or alternatively, the flow resistance can also be formed by a preferably annular perforated baffle. The flow resistance can be fixed or variable. For example, in the latter case, the pore size and/or the number of pores may be adjusted. This advantageously allows the exhaust gas flow past the swirl generating means to be varied, for example, as a function of the engine operating point, so that a flow regime which is as constant as possible is achieved in the interior of the swirl generating means even under different operating conditions.

According to a further aspect, the outer tube can have a longer extent in the axial direction than the inner tube and, in the region where the outer tube does not surround the inner tube, a constriction, preferably similar to a nozzle. A "constriction" can be understood here to mean a local reduction in the flow cross section or in the tube cross section. In this case, the outer tube can preferably have a constriction at the end region facing away from the injector. In this way, it is advantageously possible to achieve a uniform distribution of the reducing agent along the tube cross section, which would otherwise be annularly superelevated due to the evaporation of the reducing agent from the inner tube.

According to the invention, a motor vehicle, preferably a commercial vehicle, is also proposed, which has an internal combustion engine, preferably a diesel internal combustion engine, and a device for mixing a liquid reducing agent into the exhaust gas of the internal combustion engine, as described in this document. The liquid reducing agent can be pure anhydrous ammonia, aqueous solutions of ammonia precursor substances (e.g. urea, guanidine formate, ammonium carbamate and/or ammonium formate) and/or other liquids suitable as SCR catalytic reducing agents. In addition, the motor vehicle may also comprise further components: the exhaust gas duct, the particle filter, the SCR catalyst and/or the tank for storing the reducing agent, including the respective supply line.

Drawings

The aforementioned aspects and features of the invention can be combined with one another as desired. Further details and advantages of the invention are described below with reference to the drawings. Wherein:

FIG. 1 is a schematic illustration of an exhaust gas tract of an internal combustion engine with an apparatus for mixing a liquid reductant into the exhaust gas according to an embodiment of the present invention;

FIG. 2 is a 3D-view of a vortex generating mechanism according to one embodiment of the present invention;

fig. 3 is a 3D-sectional view of a vortex generating mechanism according to a second embodiment of the present invention;

FIG. 4 is a longitudinal cross-sectional view of the second embodiment shown in FIG. 3 of the vortex generating mechanism;

FIG. 5 is a partial cross-sectional view of a vortex generating mechanism in a plane perpendicular to the longitudinal axis according to a second embodiment of the present invention;

FIG. 6 is a schematic illustration of an exhaust gas tract of an internal combustion engine with an apparatus for mixing a liquid reductant into the exhaust gas according to another embodiment of the present invention;

FIG. 7 is an exploded view of the device shown in FIG. 6; and

FIG. 8 is a schematic view of a motor vehicle according to an embodiment of the present invention.

Detailed Description

Fig. 1 shows a schematic illustration of an exhaust gas tract 2, i.e. an exhaust gas conducting element, of an internal combustion engine 1, preferably a diesel internal combustion engine, which is not shown in detail here. The exhaust gas duct 2 currently has an SCR catalytic converter 12 and a device 100 according to the invention for mixing a liquid reducing agent into the exhaust gas of the internal combustion engine 1, which device is arranged in the exhaust gas duct 2 upstream of the SCR catalytic converter 12. The liquid reducing agent can be, for example, an aqueous urea solution, which is hydrolyzed in the exhaust gas tract and converted into ammonia, which is then supplied to SCR catalyst 12 together with the exhaust gas.

The device 100 comprises a dosing mechanism 3, which is designed to generate a reducing agent jet by means of an injector 4, for example a single nozzle or a multi-orifice nozzle. A rotationally symmetrical, for example conical beam is preferably generated here. Furthermore, the device 100 comprises a swirl generating means 20 configured as a hollow cylinder about the longitudinal axis L, which swirl generating means has a first end 20a facing the injector 4 and a second end 20b facing away from the injector 4. Preferably, the swirl generating means 20 is arranged downstream of the injector 4 in such a way that the longitudinal axis L of the swirl generating means 20 overlaps the axis of rotation of the rotationally symmetrical reducing agent jet generated by the injector 4. In addition, the injector 4 may also be arranged inside the swirl generating mechanism 20, particularly preferably in the region of the first end 20a of the swirl generating mechanism 20.

By means of the present device 100 (in particular by means of the design of the swirl generating element 20, which will be described in greater detail below), a uniform exhaust gas flow can be generated inside the swirl generating element 20, as tangentially as possible and/or in the direction of the second end 20b of the swirl generating element 20, which exhaust gas flow advantageously enables a mixing of the reducing agent and the exhaust gas as uniformly as possible. For this purpose, the swirl generating element 20 is closed at its first end 20a by a wall which has only one opening for the injector 4 to inject the reducing agent jet. At its second end 20b, the swirl generating means 20 opens into a connecting pipe 13 which extends to the SCR catalytic converter 12. Furthermore, the outer surface of the swirl generating device 20 comprises a plurality of exhaust gas inlet openings 22 which are distributed uniformly on the circumferential side and extend substantially in the longitudinal direction. The outer surface (also called exterior or exterior wall) can be understood here as meaning the entire region of the hollow body between the inner and outer faces. Through the exhaust gas inlet opening 22, flowing exhaust gas from the internal combustion engine 1 can enter the interior of the swirl generating mechanism 20 and from there flow via the connecting pipe 13 to the SCR catalytic converter 12.

In order to generate the above-mentioned advantageous flow conditions when the exhaust gas flow enters the swirl generating means 20, the swirl generating means 20 comprises a guide element 23 arranged adjacent to each exhaust gas inlet opening 22 for deflecting the exhaust gas flow. According to one embodiment of the invention, these guide members are shown in a 3D view in fig. 2 along with the entire vortex generating mechanism 20. In this case, the hollow-cylindrical swirl generator 20 has fourteen rectangular exhaust gas inlet openings 22 which are distributed uniformly on the circumferential side and extend substantially in the longitudinal direction, and adjoining guide elements 23 which are fastened on both sides and cover the exhaust gas inlet openings 22 almost completely, spaced apart, in the interior of the swirl generator 20. The guide elements 23 are closed in the direction of the first end 20a of the swirl generating element 20, i.e. in the direction of the injector 4, and along one longitudinal edge of the exhaust gas inlet opening 22 by a connection to the outer surface 21. However, along the other longitudinal edge of the exhaust gas inlet opening 22 and in the direction of the second end 20b of the swirl generating mechanism 20, the guide part 23 is open. The term "open" may here mean that the end faces of the guide plate 23 are not connected to the outer surface 21 in these directions. Correspondingly, the guide part 23 can also be referred to in a related manner as a cover fixed on both sides and/or a cover open on both sides. Or in other words, the guide element can thus be closed upstream and open downstream with reference to the exhaust gas flow direction.

By means of this embodiment of the guide element 23 according to the invention, in combination with the corresponding exhaust gas inlet opening 22, a uniform exhaust gas flow is thus advantageously produced which is as far as possible tangential and/or in the direction of the second end 20b of the swirl generating body 20 and is as far as possible unaffected by the external exhaust gas flow and/or the operating point of the internal combustion engine 1 when the exhaust gas flow enters the interior of the swirl generating body 20 via the exhaust gas inlet opening 22. This advantageously facilitates mixing of the exhaust gas with the reducing agent, prevents the reducing agent from depositing and also ensures that the flow forces act substantially symmetrically on the dispersed reducing agent. It will be apparent to those skilled in the art that the swirl generating mechanism 20 may of course also comprise more or fewer units of exhaust gas inlet opening 22 and guide element 23 which cooperate in this way without departing from the scope of the invention.

Fig. 3 is a 3D cross-sectional view showing a vortex generating mechanism 20 according to a second embodiment of the present invention. The swirl generating element 20 is also designed here as a hollow cylinder with rectangular exhaust gas inlet openings 22 which are distributed uniformly around the circumference and extend essentially in the longitudinal direction. In contrast to the variant shown in fig. 2, the guide elements 23, which cover the exhaust gas inlet opening 22 at a distance inside the swirl generating device 20, are in the present case of a step-type design. That is, the respective guide members 23 each have a first longitudinal section 23a facing the injector 4₁And a second longitudinal section 23a facing away from the injector 4₂Wherein compared to the second longitudinal section 23a₂First longitudinal section 23a₁In the radial direction, at a correspondingly greater distance from the longitudinal axis L of the swirl generating device 20. This design is again illustrated by the longitudinal cross-sectional view shown in fig. 4 of the second embodiment of the vortex generating mechanism 20.

Here, r is₁Showing a first longitudinal section 23a₁Radial distance from longitudinal axis L, r₂Showing a second longitudinal section 23a₂A radial distance from the longitudinal axis L. The first longitudinal section 23a here₁Radial distance r of₁A great advantage is that in the region of the first end 20a of the swirl generating means 20 and thus in the vicinity of the injector 4, it is thereby possible to avoid large swirl forces or centrifugal forces acting on the reducing agent jet, as a result of which the risk of reducing agent deposits can be reduced. Furthermore, fig. 4 shows that the first and second longitudinal sections 23a₁、23a₂The transition between (similar to the outer surface 21 and the first longitudinal section 23a)₁The transition 23b) in between is in the form of a rounded step 24, that is to say without sharp corners. This advantageously ensures that the first and second wall regions 23a are covered₁、23a₂There are also no flow smoothing grooves in the transition region between, which would be beneficial for the undesirable deposition of the reducing agent. FIG. 4 additionally shows that the first longitudinal section 23a₁Length l measured in the longitudinal direction₁Than the second longitudinal section 23a₂Length l measured in the longitudinal direction₂Short. Currently, length l₁Here length l₂One third of the total weight of the composition, but it will be apparent to those skilled in the art that l may also be selected₁And l₂Without departing from the scope of the invention. Furthermore, the guide elements 23 can also each have further steps, which can be of substantially the same or different design as the illustrated steps 24 or comprise further length sections.

Fig. 5 is a partial cross-sectional view of two embodiments of the vortex generating mechanism 20 of the present invention in a plane perpendicular to the longitudinal axis L, respectively. In both cases, the respective guide element 23 (more precisely, the first wall region 23a of the respective guide element 23) comprises a curved first cross section 23a which is in connection with the outer surface 21₃And the first cross section 23a₃Connected, substantially straight, second cross-section 23a covering the exhaust gas inlet opening 22 at a distance₄. The embodiments shown on the left and right are shown here in the second cross section 23a₄Are different in slope and width.

In the left case, the second cross section 23a of the respective guide element 23₄Oriented substantially parallel to the cross section of the associated exhaust gas inlet opening 22, while in the right case, the second cross section 23a₄Inclined into the interior of the swirl generating mechanism 20, i.e. in the direction of the longitudinal axis L. This inclination can also be quantified by the tangent T of the associated exhaust gas inlet opening 22. For this purpose, the second cross section 23a of the guide element 23 can be determined₄An angle β with a tangent T of the outer surface 21, which in the respective cross section runs through a point P belonging to the exhaust gas inlet opening 22 of the guide member 23. In the left-hand exemplary embodiment, an angle β of 0 ° results here due to the parallelism, whereas in the right-hand exemplary embodiment an angle β of +13 ° is shown. The positive angle β can be a second cross section 23a₄The slope in the direction of the longitudinal axis L (i.e. the center) of the swirl imparting means 20, the negative angle β representing the slope in the direction of the associated exhaust gas inlet opening 22. In order to reliably adjust the tangential component of the exhaust gas flow which is formed internally during the swirling of the exhaust gas flow in the swirl generating element 20 in an advantageous manner, the angle β can preferably lie between-10 ° and +30 °.

Except for a second cross-section 23a of the guide member 23₄In addition to the different slopes, the embodiments shown on the left and right also have their width b measured in the circumferential direction_LThe aspects differ. In the case of the left, the width b of the guide part 23_LIs substantially equal to the width b of the associated exhaust gas inlet opening 22 measured in the circumferential direction_AWhereas in the embodiment on the right the guide element 23 has a greater width b than the associated exhaust gas inlet opening 22_L. Correspondingly to the right, the second cross section 23a of the guide part 23₄With an overrun segment deltal protruding beyond the associated exhaust gas inlet opening 22. In other words, the respective guide part 23 thus not only prevents a direct view of the respective associated exhaust gas inlet opening 22 in the radial direction of the longitudinal axis L of the swirl generating device 20 (left case), but also covers parts of the outer surface 21 in the radial direction (right case). The inflow of exhaust gas in the radial direction is thereby advantageously largely inhibited, which leads to a substantially tangential and/or uniform exhaust gas flow in the direction of the second end 20b of the swirl generating means 20 in the interior of the swirl generating means 20.

Fig. 6 shows a schematic representation of an exhaust gas tract 2 of an internal combustion engine 1 with a device 100 for mixing a liquid reducing agent into the exhaust gas according to a further embodiment of the invention. Unlike the situation shown in fig. 1, the device 100 here comprises a swirl generating mechanism 20 with a step-like guide member 23 as previously detailed by fig. 3 and 4. The device 100 further comprises a protective means 5 arranged in the region of the injector 4 and designed as a perforated truncated cone for reducing the exhaust gas flow in the region of the reducing agent jet. In addition to the perforations shown in the present case (in the form of circular holes distributed uniformly around the circumference), the openings or eyelets of the protective means 5 can alternatively also be configured as oblong holes. Furthermore, additional guide elements, such as for example a web, can also be formed on the outer surface of the protective means 5 without departing from the scope of the invention. Preferably, the protection means 5 are also arranged inside the vortex generating means 20, particularly preferably in the area of the first end 20a and inside the vortex generating means 20. The protective means 5 can be arranged behind the injector 4 and/or in such a way that the injector 4 can inject a reducing agent jet into the interior of the protective means 5. In an advantageous manner, the protective means 5 prevents an excessive centrifugal effect on the reducing agent jet in the vicinity of the injector 4, thereby reducing the risk of reducing agent deposits.

As a further difference from the embodiment shown in fig. 1, the device 100 shown in fig. 6 additionally has a bypass, by means of which a portion of the exhaust gas flow can be passed by the swirl generating means 20. In this way, the exhaust gas flow into the swirl generating device 20 can be regulated in an advantageous manner and the occurrence of sharp centrifugal forces inside the swirl generating device 20, which would impair the proper function, is avoided. In order to form a bypass, the device 100 comprises an inner tube 6, which may also be referred to as mixing tube, connected to the second end 20b of the swirl generating means 20 and an outer tube 7 surrounding the inner tube 6, which has a longer extension in the axial direction than the inner tube 6. Both the inner tube 6 and the outer tube 7 have a circular cross section, wherein the diameter of the outer tube 7 decreases along its length in the direction away from the end of the injector 4. Alternatively, however, the inner tube 6 and the outer tube 7 may also have diameters or cross sections which remain the same. In summary, the exhaust gas from the internal combustion engine 1 can thus flow through two paths towards the SCR catalyst 12. On the one hand, the exhaust gas can enter the interior of the swirl generating mechanism 20 via the exhaust gas inlet opening 22 and flow from there through the inner tube 6, alternatively the exhaust gas can also pass by the swirl generating mechanism 20 and subsequently flow through the region between the outer and inner tubes 6, 7.

In order to set the proportion of exhaust gas flowing through the swirl generating element 20 and the proportion of exhaust gas flowing past the swirl generating element 20, the device 100 also comprises two flow resistors 8 arranged between the inner tube 6 and the outer tube 7. One of the two flow resistors 8 is formed by the narrowed cross section of the outer tube 8, and the other flow resistor 8 is formed by an annular perforated baffle 9, which is clearly visible in the exploded view of the embodiment shown in fig. 7. In addition to the regulation of the exhaust gas flow formed inside the swirl generating device 20, the exhaust gas flow guided between the inner and outer tubes 6, 7 is also used to uniformly heat the inner tube 6, which leads to evaporation of the reducing agent that may reach the inner tube 6, thereby likewise preventing the reducing agent from depositing. As a result of the annularly increasing concentration along the tube cross section produced by the evaporation of the reducing agent, the outer tube 7 has a nozzle-like constriction 11 in the end region facing away from the injector 4, in which the outer tube 7 does not surround the inner tube 6, in order to distribute the reducing agent uniformly. This results in a distribution of the reducing agent which is in turn concentrated in the center of the tube, so that an even distribution of the reducing agent in the subsequent exhaust gas system, in particular on the SCR catalytic converter, is advantageously achieved.

Fig. 8 shows a motor vehicle 10 according to an embodiment of the invention with an internal combustion engine 1, preferably a diesel internal combustion engine, and a device 100 for mixing a liquid reducing agent into the exhaust gas of the internal combustion engine 1. In the present case, the motor vehicle 10 is a commercial vehicle in the form of a truck. Furthermore, the motor vehicle 10 may also comprise further components (not shown in detail) which comprise an exhaust gas tract, an SCR catalytic converter 12, a tank for storing a reducing agent and a corresponding supply line.

While the invention has been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. Therefore, it is intended that the invention not be limited to the disclosed embodiments, but that the invention will include all embodiments falling within the scope of the appended claims. The invention in particular also claims the subject matter and features of the dependent claims independent of the claims cited.

List of reference numerals

1 internal combustion engine

2 exhaust gas duct

3 dosing mechanism

4 ejector

5 protection mechanism

6 inner pipe

7 outer tube

8 flow resisting part

9 porous baffle

10 Motor vehicle

11 narrowing part

12 SCR catalyst

13 connecting pipe

20 vortex generating mechanism

20a first end of vortex generating mechanism

20b second end of vortex generating mechanism

21 outer surface

22 waste gas inlet opening

23 guide member

23a guide part

23a₁First longitudinal section

23a₂Second longitudinal section

23a₃First cross-sectional section

23a₄Second cross-sectional section

23b guide a second wall region of the component

24 steps

100 device for mixing a liquid reducing agent into the exhaust gas of an internal combustion engine

b_AWidth of the exhaust gas inlet opening

b_LWidth of guide member

l₁Length of the first longitudinal section

l₂Length of the second longitudinal section

r₁Distance of the first longitudinal section from the longitudinal axis

r₂Distance of the second longitudinal section from the longitudinal axis

L longitudinal axis

P point

T tangent line

Angle beta

Δ l excess segment