阅读说明：本技术 一种紧密型钢帘线 (Compact steel cord ) 是由 刘祥 王爱萍 马卫铭 赵年鹏 刘湘慧 柯增光 曹恒祥 于 2021-01-15 设计创作，主要内容包括：本发明公开了一种紧密型钢帘线,所述钢帘线包括一根直径为d0的芯丝I钢丝,以及围绕所述芯丝I钢丝以相同捻向和相同捻距捻制的4根直径为d1的中间层M钢丝和8根直径为d2的外层O钢丝,所述外层O钢丝之间留有缝隙L,且缝隙L平均宽度不小于0.02mm,缝隙L的总尺寸大于d0且小于d1。本发明所设计的1+4+8结构的钢帘线,通过对各层单丝尺寸的比例控制不仅可以获得稳定结构的钢帘线,且能够同时改善胎体帘线的覆胶性能,提高轮胎的抗腐蚀、抗疲劳、抗冲击性能以及粘合保持力,提高了轮胎的使用寿命。(The invention discloses a compact steel cord, which comprises a core wire I steel wire with the diameter of d0, 4 middle layer M steel wires with the diameter of d1 and 8 outer layer O steel wires with the diameter of d2, wherein the middle layer M steel wires and the outer layer O steel wires are twisted around the core wire I steel wire in the same twisting direction and the same twisting distance, gaps L are reserved between the outer layer O steel wires, the average width of the gaps L is not less than 0.02mm, and the total size of the gaps L is larger than d0 and smaller than d 1. The steel cord with the 1+4+8 structure designed by the invention can obtain the steel cord with a stable structure by controlling the proportion of the sizes of the monofilaments of all layers, can improve the rubber coating performance of the tire body cord, improves the corrosion resistance, fatigue resistance, impact resistance and adhesion retention of the tire, and prolongs the service life of the tire.)

1. A compact steel cord characterized in that: the steel cord comprises a core I steel wire with the diameter d0, 4 middle layer M steel wires with the diameter d1 and 8 outer layer O steel wires with the diameter d2, wherein the middle layer M steel wires and the outer layer O steel wires are twisted around the core I steel wire in the same twisting direction and the same twisting distance, gaps L are reserved among the outer layer O steel wires, the average width of the gaps L is not less than 0.02mm, and the total size of all the gaps L is larger than d0 and smaller than d 1.

2. A compact steel cord according to claim 1, characterized in that: the outer O steel wires comprise 4 first outer O steel wires tangent to the middle M steel wires and 4 second outer O steel wires, and the second outer O steel wires are located between the two adjacent first outer O steel wires.

3. A compact steel cord according to claim 1, characterized in that: the d0, d1 and d2 satisfy the following relationships:

0.41＜（d0/ d1）＜0.64；

1＜（d2/d1）＜1.32；

d0 is between 0.06-0.20 mm.

4. A compact steel cord according to claim 3, characterized in that: the d0, d1 and d2 further satisfy the following relationships:

0.42＜（d0/ d1）＜0.64；

1.13＜（d2/d1）＜1.32；

d0 is between 0.08 and 0.18 mm.

5. A compact steel cord according to any one of claims 1-4, characterized in that: the tensile strength of the core wire I steel wire, the tensile strength of the middle layer M steel wire and the tensile strength of the outer layer O steel wire are Ts1, Ts2 and Ts3 respectively, and the following relations are satisfied among the core wire I steel wire, the middle layer M steel wire and the outer layer O steel wire:

50Mpa＜（Ts2-Ts1）＜400Mpa；

0Mpa≤（Ts3-Ts2）＜400Mpa。

6. a compact steel cord according to claim 5, characterized in that: the Ts1, Ts2 and Ts3 satisfy the following relations:

50Mpa＜（Ts2-Ts1）＜150Mpa；

0Mpa≤（Ts3-Ts2）＜150Mpa。

7. a compact steel cord according to any one of claims 1, 2, 3, 4 or 6, characterized in that: the wire rod used by the core wire I steel wire comprises the following components in percentage by weight: the content of C is less than or equal to 0.86 percent, the content of Mn is 0.30 to 0.60 percent, the content of Si is 0.15 to 0.30 percent, the content of P is not more than 0.030 percent, the content of S is not more than 0.030 percent, and the other components are Fe.

8. A compact steel cord according to any one of claims 1, 2, 3, 4 or 6, characterized in that: the wire rods used by the middle layer M steel wire and the outer layer O steel wire comprise the following components in percentage by weight: 0.60-1.02% of C, 0.30-0.70% of Mn, 0.15-0.30% of Si, no more than 0.030% of P, no more than 0.030% of S, no more than 0.35% of Cr, and Fe as the other component.

Technical Field

The invention belongs to the field of steel cords, and particularly relates to a compact steel cord.

Background

The steel cord is an important component in a radial tire framework material, and is widely manufactured and applied at present as a compact steel cord. Compact steel cords are formed by accommodating a large number of steel filaments over a limited cross section, thereby forming a compact cross-sectional configuration.

However, the current compact steel cords during the manufacturing process focus on preventing the slipping of the steel wires, especially between different layers, which leads to an unstable steel cord structure. Therefore, the existing compact steel cord mainly considers how to reduce the gap spacing between the monofilaments in the design and manufacturing process, thereby ensuring the structural stability. However, such an excessively tight structure may cause rubber not to permeate into the interior of the steel cord, easily causing moisture to permeate along the steel cord and along the inner space of the steel cord, and reducing the corrosion resistance of the steel cord.

Disclosure of Invention

In view of the above problems, the present invention proposes a compact steel cord.

The technical purpose is achieved, the technical effect is achieved, and the invention is realized through the following technical scheme:

a compact steel cord comprising one core I steel filament of diameter d0, and 4 middle M steel filaments of diameter d1 and 8 outer O steel filaments of diameter d2 twisted around said core I steel filament in the same twist direction and the same twist pitch, said outer O steel filaments leaving gaps L therebetween, said gaps L having an average width of not less than 0.02mm, all said gaps L having a total dimension greater than d0 and less than d 1. The steel cord of the structure not only has a compact and stable structure, but also leaves effective gaps to meet the needs of glue permeation.

Further, in order to improve the stability of the steel cord structure, the outer layer O steel wires include 4 first outer layer O steel wires tangent to any two adjacent middle layer M steel wires and other 4 second outer layer O steel wires, and the second outer layer O steel wires are located between the adjacent two first outer layer O steel wires. The screens of 4 first outer O steel wires are limited in two adjacent grooves formed by the middle layer M steel wires, stable triangular structures are formed by the two middle layer M steel wires which are contacted with each other, and the triangular structures formed by the 4 groups of first outer O steel wires and the two middle layer M steel wires interact around the core wire I steel wire to form the central stable framework structure of the compact steel cord. Other 4 outer O steel wires of second form the gap L that is used for the glue penetration with the adjacent first outer O steel wire in both sides, and the sliding range of the outer O steel wire of second is restricted between the adjacent first outer O steel wire in both sides simultaneously for the gap L who forms can distribute evenly by circumference, and rubber is from the direction infiltration steel cord of 360 in, thereby avoids appearing the position at dead angle. The structural steel cord has a stable structure, meets the requirement of glue permeation, avoids water vapor from permeating along the steel cord and the inner space of the steel cord, and improves the corrosion resistance of the steel cord.

Further, in order to enable the 1+4+8 structural steel cord of the present invention to achieve the advantageous effects, the dimensional relationships of the monofilaments, i.e., the d0, d1 and d2, satisfy the following relationships:

0.41＜(d0/d1)＜0.64；

1＜(d2/d1)＜1.32；

d0 is between 0.06-0.20 mm.

Preferably, the d0, d1 and d2 further satisfy the following relationships:

0.42＜(d0/d1)＜0.64；

1.13＜(d2/d1)＜1.32；

d0 is between 0.08 and 0.18 mm.

As a further improvement of the invention, the tensile strength of the core wire I steel wire, the middle layer M steel wire and the outer layer O steel wire is Ts1, Ts2 and Ts3 respectively, and the three satisfy the following relations:

50Mpa＜(Ts2-Ts1)＜400Mpa；

0Mpa≤(Ts3-Ts2)＜400Mpa。

as a further improvement of the invention, the Ts1, Ts2 and Ts3 satisfy the following relations:

50Mpa＜(Ts2-Ts1)＜150Mpa；

0Mpa≤(Ts3-Ts2)＜150Mpa。

as a further improvement of the invention, the wire rod used by the core wire I steel wire comprises the following components in percentage by weight: the content of C is less than or equal to 0.86 percent, the content of Mn is 0.30 to 0.60 percent, the content of Si is 0.15 to 0.30 percent, the content of P is not more than 0.030 percent, the content of S is not more than 0.030 percent, and the other components are Fe.

As a further improvement of the invention, the wire rods used by the middle layer M steel wire and the outer layer O steel wire comprise the following components in percentage by weight: 0.60-1.02% of C, 0.30-0.70% of Mn, 0.15-0.30% of Si, no more than 0.030% of P, no more than 0.030% of S, no more than 0.35% of Cr, and Fe as the other component.

The invention has the beneficial effects that: according to the steel cord with the 1+4+8 structure, the steel cord with a stable structure can be obtained by controlling the size and the proportion of each layer of single wires, the average width of the gap L between the O steel wires on the outer layer is not less than 0.02mm, the rubber coating performance of the cord is improved, the corrosion resistance, the fatigue resistance, the impact resistance and the adhesion retention of the tire are improved, and the service life of the tire is prolonged. In addition, the linear density of the steel cord with the structure is low, and the production cost of the tire can be effectively reduced.

Drawings

FIG. 1 is a schematic cross-sectional structure view of a steel cord of 1+4+8 structure designed in the present invention;

wherein: 1-core I steel wire, 2-middle M steel wire, 3-outer O steel wire, 301-first outer O steel wire, 302-second outer O steel wire.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

The following detailed description of the principles of the invention is provided in connection with the accompanying drawings.

A schematic cross-sectional structure of the steel cord of the present invention as shown in fig. 1. As can be seen from the figure, the structure constituting the steel cord comprises one core I steel filament 1 having a diameter d0, and 4 middle M steel filaments 2 having a diameter d1 and 8 outer O steel filaments 3 having a diameter d2 twisted around the core I steel filament 1 in the same twist direction and the same twist pitch. Two adjacent intermediate level M steel wires 2 can leave the gap also can in close contact with, have 4 first outer O steel wires 301 and arbitrary adjacent two among 8 outer O steel wires 3 the intermediate level M steel wire is tangent, sinks to the gap between two intermediate level M steel wires 2, and other 4 second outer O steel wires 302 then are located respectively between two adjacent first outer O steel wires 301.

The gaps among the steel wires of the middle layer M are controlled by adjusting the ratio of the d0 to the d1, so that the phenomenon that the total size of the gaps is larger than that of the core wire I steel wire 1d0 due to the gathering of the steel wires 2 of the middle layer M is avoided, and the core wire I steel wire 1 slides to the middle layer M to cause structural change. In addition, the gap between the outer layer O steel wires 3 is controlled by adjusting the ratio of the d1 to the d2, so that on one hand, the phenomenon that the total size of the gap L is larger than that of the steel wire d1 of the M middle layer due to the gathering of the outer layer O steel wires 3 is avoided, and the steel wire of the M middle layer slides to the outer layer O to cause the structure change; on the other hand, the first outer layer O-steel wires 301 are effectively sunk and limited in the grooves of the middle layer M-steel wires 2, and form circumferentially distributed gaps L with the second outer layer O-steel wires 302.

The steel cord manufactured by controlling the monofilament proportion of each layer of the steel cord can form a gap L with the average gap width of at least 0.02mm between the outer layer O steel wires 3, and the size of at least 4 gaps L in the formed gap L is larger than 0.025mm in consideration of relative sliding of the second outer layer O steel wires 302, so that rubber viscous fluid can smoothly permeate into the M layer of the steel cord, and the rubber coating performance of the cord is improved. In addition, the total sum of the gaps L is larger than d0 and smaller than d1 through the control of the ratio of the monofilaments of each layer, and the stability of the cord structure is guaranteed.

The steel cord according to the present invention is manufactured by the following method: the steel wire rod is made of steel wire rods, and the wire rods used by the core wire I steel wire comprise the following components in percentage by weight: the content of C is less than or equal to 0.86 percent, the content of Mn is 0.30 to 0.60 percent, the content of Si is 0.15 to 0.30 percent, the content of P is not more than 0.030 percent, the content of S is not more than 0.030 percent, and the other components are Fe. The wire rods used by the middle layer M steel wire and the outer layer O steel wire comprise the following components in percentage by weight: 0.60-1.02% of C, 0.30-0.70% of Mn, 0.15-0.30% of Si, no more than 0.030% of P, no more than 0.030% of S, no more than 0.35% of Cr, and Fe as the other component. Drawing the steel wire to a required size so that Ts1, Ts2 and Ts3 of tensile strength of the core I steel wire, the middle M steel wire and the outer O steel wire satisfy the following relations when manufacturing the steel cord:

50Mpa＜(Ts2-Ts1)＜400Mpa；

0Mpa≤(Ts3-Ts2)＜400Mpa。

preferably, the following components are adopted:

50Mpa＜(Ts2-Ts1)＜150Mpa；

0Mpa≤(Ts3-Ts2)＜150Mpa。

according to the above description, the steel cord with the minimum size ratio of the core wire I steel wire 1 is manufactured by the invention, and the parameters of each embodiment are detailed in the following table:

TABLE 1 dimensional parameters of the steel cords produced in examples 1 to 6

	Unit of	Example one	Example two	EXAMPLE III
					d0/d1/d2﹙±0.01﹚	mm	0.08/0.175/0.21	0.085/0.20/0.235	0.10/0.225/0.27
Cord diameter (± 5%)	mm	0.85	0.955	1.09
					Twist pitch (± 5%)	mm	12.0	14.0	15.0
Line density (± 5%)	g/m	2.99	3.80	4.97
					L	mm	0.020	0.024	0.025
		Example four	Example five	Example six
					d0/d1/d2﹙±0.01﹚	mm	0.11/0.25/0.30	0.13/0.295/0.35	0.16/0.33/0.395
Cord diameter (± 5%)	mm	1.21	1.42	1.61
					Twist pitch (± 5%)	mm	16.0	18.0	20.0
Line density (± 5%)	g/m	6.14	8.41	10.70
					L	mm	0.027	0.034	0.041

As can be seen from table 1, all gaps L between the outer O steel wires 3 of the steel cords in examples 1 to 6 are not less than 0.02mm, which can satisfy the requirements for the gaps in the bleed process, so that rubber can well enter the M layer of the steel cord.

The cord thread is trial-manufactured according to the method of the invention, the performance of the steel cord thread manufactured in the second embodiment, the third embodiment and the fifth embodiment is selected for testing, and compared with the performance of the steel cord thread with the same diameter in the structure in the prior art, the structure of the steel cord thread in the comparative example can be referred to Chinese invention patent CN 209066179U, CN 1898435B and utility model CN 203034291U. The specific method for coating the rubber in the rubber penetration test comprises the following steps: cutting a section of steel cord and placing the steel cord in a mold box with rubber, then covering rubber on the other side of the placed steel cord, forming a steel cord sample solidified in the rubber after a certain period of high temperature and high pressure, cutting a sample of 25mm, peeling off an outer layer O steel wire, measuring the approximate length J and the width K of the non-rubber-coated part of the sheath steel wire, wherein subscripts 1 and 2 … M represent different non-rubber-coated parts, calculating the area of the non-rubber-coated steel wire, dividing the area by the total area of all steel wires obtained by multiplying the approximate width of the non-rubber-coated part by 25mm to obtain the percentage of the non-rubber-coated part, and subtracting the percentage by 1 to obtain the rubber coating percentage, namely the rubber coating ratio Pc. See formula (1):

the results of the tests are shown in table 2:

TABLE 2 bleed performance of examples of the invention and comparative steel cords of equivalent diameter

As can be seen from the data in table 2: under the condition of the same diameter of the three examples and the comparative example cord, the strength of the same linear density is basically the same, and the rubber coating performance of the cord of the example is better than that of the comparative example cord.

In additionIn table 2, in this embodiment, rubber permeation is not detected by using pressure drop, and because 8 steel wires of the outer layer O of the 1+4+8 structure, 4 first outer layer O steel wires 301 are tangent to the adjacent middle layer M steel wire 2 and sink into the gap of the middle layer M steel wire 2 to form four small triangular gaps, the rubber cannot completely permeate into the gap so that air can flow through part of the gaps when the pressure drop is detected.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.