阅读说明：本技术 高速灌装加塞系统及方法 (High-speed filling and plugging system and method ) 是由 李抗 于 2020-12-31 设计创作，主要内容包括：高速灌装加塞系统,包括输送装置、送塞装置、灌装装置、第一加塞装置、第二加塞装置、及胶塞转运装置,灌装装置、第一加塞装置、第二加塞装置、胶塞转运装置及送塞装置依次布置,胶塞转运装置包括第一加塞板和第二加塞板、用于驱动第一加塞板和第二加塞板摆动的摆动驱动件、及用于驱动第一加塞板和第二加塞板相对滑动的凸轮块,第一加塞板上设有与凸轮块配合的滚动件,第一加塞板上设有第一胶塞定位通道,第二加塞板上设有第二胶塞定位通道,送塞装置下方设有顶塞部件。方法包括：输送装置输送容器；灌装装置灌装；完成两排以上容器灌装后,第一加塞装置和第二加塞装置对前后两排容器进行加塞。本发明结构简单、生产效率高、运行稳定性好。(High-speed filling system of pluging, including conveyor, the stopper device sends, the filling device, first device of pluging, the second device of pluging, and plug transfer device, the filling device, first device of pluging, the second device of pluging, plug transfer device and stopper device arrange in proper order, plug transfer device includes first plugboard and second plugboard that plugboard and second plugboard wobbling swing driving piece, and be used for driving first plugboard and second plugboard relative gliding cam piece, be equipped with on the first plugboard with cam piece complex rolling piece, be equipped with first plug location passageway on the first plugboard, be equipped with second plug location passageway on the second plugboard, it is equipped with the top plug part to send the stopper device below. The method comprises the following steps: the conveying device conveys the container; filling by a filling device; and after the containers in more than two rows are filled, the first stopper adding device and the second stopper adding device are used for adding stoppers to the containers in the front row and the rear row. The invention has simple structure, high production efficiency and good operation stability.)

1. A high-speed filling and plugging system is characterized in that: comprises a conveying device (1), a plug feeding device (2), a filling device (3), a first plug feeding device (4), a second plug feeding device (5) and a plug transferring device (6) for transferring a plug (9) to the first plug feeding device (4) and the second plug feeding device (5), wherein the filling device (3), the first plug feeding device (4), the second plug feeding device (5), the plug transferring device (6) and the plug feeding device (2) are sequentially arranged along the conveying direction of the conveying device (1), the plug transferring device (6) comprises a first plug feeding plate (61) and a second plug feeding plate (62) which are arranged in parallel, a swinging driving piece (64) for driving the first plug feeding plate (61) and the second plug feeding plate (62) to swing, and a cam block (65) for driving the first plug feeding plate (61) and the second plug feeding plate (62) to relatively slide, be equipped with on first adding jam plate (61) with cam piece (65) complex rolling piece (68), be equipped with on first adding jam plate (61) first plug location passageway (63) that correspond with first adding jam device (4), be equipped with on second adding jam plate (62) second plug location passageway (66) that correspond with second adding jam device (5), it is equipped with top stopper part (7) to send plug device (2) below.

2. The high-speed filling and plugging system according to claim 1, wherein: be equipped with guide bar (67) on first jam board (61), second jam board (62) are located on guide bar (67), the cover is equipped with elastic component (69) on guide bar (67), elastic component (69) both ends respectively with first jam board (61) and second jam board (62) support and lean on.

3. The high-speed filling and plugging system according to claim 1 or 2, wherein: the first plug adding device (4) and the second plug adding device (5) only move in a lifting mode.

4. The high-speed filling and plugging system according to claim 1 or 2, wherein: the filling device (3) comprises a filling needle seat (34) capable of reciprocating along the conveying device (1) and a filling needle (35) arranged on the filling needle seat (34).

5. The high-speed filling and plugging system according to claim 1 or 2, wherein: the top plug part (7) comprises a first top plug part (71) corresponding to the first rubber plug positioning channel (63) and a second top plug part (72) corresponding to the second rubber plug positioning channel (66).

6. A filling and plugging method of the high-speed filling and plugging system according to any one of claims 1 to 5, characterized in that: the method comprises the following steps:

s1, conveying the container (8) by the conveying device (1);

s2, filling the container (8) by using a filling device (3);

s3, after the filling device (3) completes filling of more than two rows of containers (8), the second plugging device (5) plugs the front row of containers (8), and meanwhile, the first plugging device (4) plugs the rear row of containers (8).

7. The filling and plugging method according to claim 6, wherein: in step S2, the filling device (3) moves along the conveyor device (1) to fill the rows of containers (8) separately.

8. The filling and plugging method according to claim 6, wherein: the specific steps of step S3 include:

s3.1, driving a first plug adding plate (61) and a second plug adding plate (62) to swing through a swing driving piece (64), so that a first plug positioning channel (63) moves to the position above a first plug pushing part (71), a second plug positioning channel (66) moves to the position above a second plug pushing part (72), and at the moment, the first plug positioning channel (63) and the second plug positioning channel (66) are closed;

s3.2, the first plug component (71) pushes one rubber plug (9) into the first rubber plug positioning channel (63), and the second plug component (72) pushes the other rubber plug (9) into the second rubber plug positioning channel (66);

s3.3, the swing driving piece (64) drives the first plug adding plate (61) and the second plug adding plate (62) to swing, meanwhile, the cam block (65) and the rolling piece (68) are matched to drive the first plug adding plate (61) and the second plug adding plate (62) to slide relatively, so that the first rubber plug positioning channel (63) moves to the position below the first plug adding device (4), the second rubber plug positioning channel (66) moves to the position below the second plug adding device (5), and at the moment, the first rubber plug positioning channel (63) and the second rubber plug positioning channel (66) are separated;

s3.4, the first plug adding device (4) and the second plug adding device (5) respectively press the lower rubber plug (9) into the container (8).

Technical Field

The invention relates to food and medicine packaging equipment and a method, in particular to a high-speed filling and plugging system and a high-speed filling and plugging method.

Background

According to the existing filling and plugging system, a filling device and a plugging device are fixed on one side of a container conveying device, the filling device fills a container firstly, and then the plugging device plugs the filled container. Because the time that the process of adding the stopper is required than the filling process is short, therefore after the filling device finishes the filling of first row container, when switching to the second row container and carrying out the filling, need wait to add the stopper device and finish after adding the stopper to first row container to influence system production efficiency. In addition, in some filling and plugging systems, both the filling device and the plugging device need to be moved in the container transport direction, while the containers waiting for filling and plugging are also transported in a clocked manner during this process. All need the motion to cooperate at filling and stopper in-process, and filling and stopper operation need filling device, stopper device and the accurate location cooperation of container, the positioning deviation appears easily at the filling that carries out the container and stopper operation in-process from this, and operating stability is difficult to guarantee.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a filling and plugging system which is simple in structure, high in production efficiency and good in operation stability.

The invention further provides a filling and plugging method of the filling and plugging system.

In order to solve the technical problems, the invention adopts the following technical scheme:

a high-speed filling and plugging system comprises a conveying device, a plug feeding device, a filling device, a first plugging device, a second plugging device and a plug transferring device used for transferring a plug to the first plugging device and the second plugging device, wherein the filling device, the first plugging device, the second plugging device, the plug transferring device and the plug feeding device are sequentially arranged along the conveying device, the plug transferring device comprises a first plugging plate and a second plugging plate which are arranged in parallel, a swinging driving piece used for driving the first plugging plate and the second plugging plate to swing and a cam block used for driving the first plugging plate and the second plugging plate to slide relatively, a rolling piece matched with the cam block is arranged on the first plugging plate, a first plug positioning channel corresponding to the first plugging device is arranged on the first plugging plate, a second plug positioning channel corresponding to the second plugging device is arranged on the second plugging plate, and a top plug part is arranged below the plug feeding device.

As a further improvement of the above technical solution:

the first stopper adding plate is provided with a guide rod, the second stopper adding plate is arranged on the guide rod, the guide rod is sleeved with an elastic piece, and two ends of the elastic piece are respectively abutted to the first stopper adding plate and the second stopper adding plate.

The first plug adding device and the second plug adding device only move up and down.

The filling device comprises a filling needle seat capable of reciprocating along the conveying device and a filling needle arranged on the filling needle seat.

The top plug part comprises a first top plug part corresponding to the first rubber plug positioning channel and a second top plug part corresponding to the second rubber plug positioning channel.

The filling and plugging method of the high-speed filling and plugging system comprises the following steps:

s1, conveying the container by a conveying device;

s2, filling the container by a filling device;

s3, after the filling device finishes filling more than two rows of containers, the second plugging device plugs the containers in the front row, and meanwhile, the first plugging device plugs the containers in the rear row.

As a further improvement of the above technical solution:

in step S2, the filling device moves along the conveying device to fill each row of containers respectively.

The specific steps of step S3 include:

s3.1, driving the first plug adding plate and the second plug adding plate to swing through a swing driving piece, so that the first rubber plug positioning channel moves to the position above the first plug pushing part, the second rubber plug positioning channel moves to the position above the second plug pushing part, and at the moment, the first rubber plug positioning channel and the second rubber plug positioning channel are closed;

s3.2, the first plug component pushes one rubber plug into the first rubber plug positioning channel, and the second plug component pushes the other rubber plug into the second rubber plug positioning channel;

s3.3, the swinging driving piece drives the first plug adding plate and the second plug adding plate to swing, meanwhile, the cam block is matched with the rolling piece to drive the first plug adding plate and the second plug adding plate to slide relatively, so that the first plug positioning channel moves to the lower part of the first plug adding device, the second plug positioning channel moves to the lower part of the second plug adding device, and at the moment, the first plug positioning channel and the second plug positioning channel are separated;

s3.4, the first plug adding device and the second plug adding device respectively press the rubber plug below into the container.

Compared with the prior art, the invention has the advantages that: the invention discloses a high-speed filling and plugging system which is provided with a first plugging device and a second plugging device and can be used for simultaneously plugging two rows of containers so as to improve the plugging efficiency and further improve the production efficiency of the system, wherein a rubber plug transfer device comprises a first plugging plate and a second plugging plate which are arranged in parallel, a swinging driving piece used for driving the first plugging plate and the second plugging plate to swing, and a cam block used for driving the first plugging plate and the second plugging plate to slide relatively, the first plugging plate is provided with a rolling piece matched with the cam block, the first plugging plate is provided with a first rubber plug positioning channel corresponding to the first plugging device, the second plugging plate is provided with a second rubber plug positioning channel corresponding to the second plugging device, a plug pushing component is arranged below a plug feeding device and can simultaneously and accurately transfer the two rows of rubber plugs to the positions below the first plugging device and the second plugging device, the filling device, the first plug adding device and the second plug adding device in the system can only drive the container to intermittently convey without moving along the conveying device, so that the filling device, each plug adding device and the container are accurately aligned, and the stable operation of the system is ensured.

According to the stoppering method of the filling stoppering system, after the filling device finishes filling more than two rows of containers, the second stoppering device carries out stoppering on the front row of containers, and meanwhile, the first stoppering device carries out stoppering on the rear row of containers, so that the production efficiency of the system is improved.

Drawings

Fig. 1 is a schematic structural diagram of the high-speed filling and plugging system of the invention after plugging.

Fig. 2 is a schematic view of the joint of the high-speed filling and plugging system for transferring rubber plugs.

Fig. 3 is a schematic perspective view of the rubber plug transfer device of the present invention.

Fig. 4 is a schematic perspective view of a first closing plate and a second closing plate in the present invention.

The reference numerals in the figures denote: 1. a conveying device; 2. a delivery device; 3. a filling device; 34. filling a needle seat; 35. filling a needle; 4. a first plugging device; 5. a second plugging device; 6. a rubber plug transfer device; 61. a first tucker plate; 62. a second tucker plate; 63. a first rubber plug positioning channel; 64. a swing drive; 65. a cam block; 66. a second rubber plug positioning channel; 67. a guide bar; 68. a rolling member; 69. an elastic member; 7. a top plug member; 71. a first plug member; 72. a second wiper plug member; 8. a container; 9. a rubber plug.

Detailed Description

The invention is described in further detail below with reference to the figures and specific examples of the specification.

Fig. 1 to 4 show an embodiment of the filling and plugging system of the present invention, as shown in fig. 1 and 2, the high-speed filling and plugging system of the present embodiment includes a conveying device 1, a plug feeding device 2, a filling device 3, a first plugging device 4, a second plugging device 5, and a plug transferring device 6 for transferring plugs 9 to the first plugging device 4 and the second plugging device 5, the filling device 3, the first plugging device 4, the second plugging device 5, the plug transferring device 6, and the plug feeding device 2 are sequentially arranged along a conveying direction of the conveying device 1, the plug transferring device 6 includes a first plugging plate 61 and a second plugging plate 62 arranged in parallel, a swing driving member 64 for driving the first plugging plate 61 and the second plugging plate 62 to swing, and a cam block 65 for driving the first plugging plate 61 and the second plugging plate 62 to relatively slide, the first plugging plate 61 is provided with a rolling member 68 cooperating with the cam block 65, the first plug adding plate 61 is provided with a first plug positioning channel 63 corresponding to the first plug adding device 4, the second plug adding plate 62 is provided with a second plug positioning channel 66 corresponding to the second plug adding device 5, and the top plug part 7 is arranged below the plug feeding device 2.

This filling system of pluging, be provided with first device 4 and the second device 5 of pluging, can select simultaneously to two rows of containers 8 pluging in order to improve efficiency of pluging, and then improve the production efficiency of system, plug transfer device 6 can shift two rows of plugs 9 to first device 4 of pluging fast accurately simultaneously, the second device 5 below of pluging, filling device 3 in the system, first device 4 of pluging, second device 5 of pluging can not remove along conveyor 1, only conveyor 1 drives 8 intermittent type formulas of container or the formula of beating of festival and carries, be favorable to filling device 3, each device of pluging is counterpointed with 8 accuracy of container, guarantee system steady operation. Wherein the first and second jam plates 61, 62 preferably swing in a vertical plane, which is advantageous to reduce the area occupied by the system while avoiding interference with other components.

Further, in this embodiment, be equipped with guide bar 67 on the first adding jam plate 61, the second adding jam plate 62 is located and is made first adding jam plate 61 and second adding jam plate 62 can relative slip on the guide bar 67, and the cover is equipped with elastic component 69 on the guide bar 67, and elastic component 69 both ends lean on with first adding jam plate 61 and second adding jam plate 62 respectively. The elastic member 69 may be, for example, a coil spring. When plugging, first plug location passageway 63, second plug location passageway 66 keeps drawing close, when plugging up to the swing of the device place side that adds, cam piece 65 acts on rolling member 68, make first plug board 61 slide relative second plug board 62 that adds, first plug location passageway 63, second plug location passageway 66 parts each other, elastic component 69 is compressed simultaneously, after the completion of plugging, when swinging to one side at the device 2 place that send the plug, elastic component 69 extends, make first plug board 61 reset, moreover, the steam generator is simple in structure, reliable, and the action is nimble.

As a preferred technical scheme, in this embodiment, because plug transfer device 6 can accurately convey plug 9 to first plug device 4 and second plug device 5 below, therefore first plug device 4 and second plug device 5 only do lifting motion, and need not to move along conveyor 1, are favorable to guaranteeing that first plug device 4 and second plug device 5 realize accurate location cooperation with container 8.

As a preferred technical solution, in this embodiment, the filling device 3 includes a filling needle seat 34 capable of reciprocating along the conveying device 1 and a filling needle 35 disposed on the filling needle seat 34, that is, the filling needle seat 34 can drive the filling needle 35 to reciprocate along the conveying device 1, and when the plugging device plugs the container 8, the filling device 3 can fill the subsequent other rows of containers 8, which is beneficial to further improving the production efficiency of the system. In other embodiments, of course, the filling device 3 may only move the filling needle 35 up and down, and the filling needle holder 34 does not move, which is beneficial to ensuring that the filling device 3 and the container 8 are accurately positioned and matched.

The filling and plugging method of the high-speed filling and plugging system comprises the following steps:

s1, conveying the container 8 by the conveying device 1;

s2, filling the container 8 by the filling device 3;

s3, after the filling device 3 completes the filling of more than two rows of containers 8, the second plugging device 5 plugs the previous row of containers 8, and the first plugging device 4 plugs the next row of containers 8.

According to the filling and plugging method, after the filling device 3 finishes filling more than two rows of containers 8, the second plugging device 5 plugs the containers in the previous row, and meanwhile, the first plugging device 4 plugs the containers 8 in the next row, so that the production efficiency of a system is improved.

Further, in step S2, the filling device 3 moves along the conveying device 1 to fill each row of containers 8, that is, the filling device 3 adopts tracking filling, which is beneficial to improving the efficiency of the filling process.

Further, in this embodiment, the specific step of step S3 includes:

s3.1, the swinging driving piece 64 drives the first plug adding plate 61 and the second plug adding plate 62 to swing, so that the first rubber plug positioning channel 63 moves to the position above the first plug pushing part 71, the second rubber plug positioning channel 66 moves to the position above the second plug pushing part 72, and at the moment, the first rubber plug positioning channel 63 and the second rubber plug positioning channel 66 are closed;

s3.2, the first plug pushing component 71 pushes one rubber plug 9 into the first rubber plug positioning channel 63, and the second plug pushing component 72 pushes the other rubber plug 9 into the second rubber plug positioning channel 66;

s3.3, the swinging driving piece 64 drives the first plug adding plate 61 and the second plug adding plate 62 to swing, meanwhile, the cam block 65 and the rolling piece 68 are matched to drive the first plug adding plate 61 and the second plug adding plate 62 to slide relatively, so that the first plug positioning channel 63 moves to the position below the first plug adding device 4, the second plug positioning channel 66 moves to the position below the second plug adding device 5, and at the moment, the first plug positioning channel 63 and the second plug positioning channel 66 are separated;

and S3.4, pressing the lower rubber plug 9 into the container 8 by the first plugging device 4 and the second plugging device 5 respectively. This step degree of automation is high, can be simultaneously with two rows of plugs 9 quick, accurately transfer to first device 4, the second device 5 below of plugging to first top stopper part 71, second top stopper part 72 only need elevating movement, need not to remove along conveyor 1, are favorable to improving the efficiency that plug 9 got into plug location passageway.

Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.