阅读说明：本技术 酯类防污剂、防污涂料、多层防护膜结构及其应用 (Ester antifouling agent, antifouling coating, multilayer protective film structure and application thereof ) 是由 卢光明 刘栓 陆卫中 蒲吉斌 常可可 于 2021-04-09 设计创作，主要内容包括：本发明公开了一种酯类防污剂、防污涂料、多层防护膜结构及其应用。所述酯类防污剂包括式(Ⅰ)所示化合物：式(Ⅰ)本发明提供的酯类防污剂具有优异的防污损效果和良好的阻隔性能,使其能够有效的提升涂层的防腐性能,同时其易于合成,热稳定性优良,且与改性环氧粉末、聚氨酯粉末等具有良好的兼容性,以其作为防污剂制备的粉末涂料兼具优异的防污损和防腐蚀性能,特别是以该粉末涂料制备涂层时施工简单,仅需通过熔融喷涂在基材上一次成膜即可,解决了现有防污防腐涂层需要多次涂装的不足,能够充分满足海洋平台、海上风电、跨海大桥等设施钢管桩等钢结构的防腐与防污需求。(The invention discloses an ester antifouling agent, an antifouling paint, a multilayer protective film structure and application thereof. The ester antifouling agent comprises a compound shown as a formula (I): the ester antifouling agent provided by the invention has excellent antifouling effect and good barrier property, can effectively improve the anticorrosion property of a coating, is easy to synthesize, has excellent thermal stability, and has good performances with modified epoxy powder, polyurethane powder and the likeThe compatibility is realized, the powder coating prepared by taking the powder coating as an antifouling agent has excellent antifouling and anticorrosion performances, particularly, the powder coating is simple to construct when a coating is prepared, only one-time film formation is needed by melting and spraying on a base material, the defect that the existing antifouling and anticorrosion coating needs to be coated for many times is overcome, and the anticorrosive and antifouling requirements of steel structures such as steel pipe piles of facilities such as ocean platforms, offshore wind power and sea-crossing bridges can be fully met.)

1. Use of a compound of formula (I) for the preparation of an antifouling agent;

formula (I)

Wherein the values of x and y are 5-15.

2. Use according to claim 1, characterized in that: x = y; and/or the values of x and y are 8-12.

3. Use according to claim 1, characterized in that: the content of the compound represented by the formula (I) wherein x = y and x and y are not less than 8 in the antifouling agent is not less than 50 wt%.

4. Use of a compound of formula (I) for the preparation of an antifouling coating;

formula (I)

Wherein the values of x and y are 5-15.

5. An ester antifouling agent characterized by comprising a compound represented by the formula (I);

formula (I)

Wherein the values of x and y are 5-15.

6. An antifouling paint, which comprises a resin matrix, an ester antifouling agent, a curing agent, pigment and filler and optional additives, and is characterized in that: the ester antifouling agent comprises a compound shown in a formula (I);

formula (I)

Wherein the values of x and y are 5-15.

7. The antifouling paint according to claim 6, wherein: the resin matrix comprises modified epoxy resin and/or modified polyurethane resin and a corresponding curing agent; and/or the auxiliary agent comprises any one or more of a leveling agent, a delustering agent, a brightener, a degasifier, a dispersant and a biocide; and/or the content of the ester antifouling agent in the antifouling paint is less than 20 wt%; and/or the content of the pigment and filler in the antifouling paint is 30-45 wt%.

8. An antifouling coating layer, wherein the antifouling coating layer is formed from the antifouling paint according to any one of claims 6 to 7.

9. The method of producing an antifouling coating according to claim 8, comprising:

uniformly mixing the ester antifouling agent, a resin matrix, a curing agent, pigment and filler and optional additives to form antifouling paint powder;

and heating the antifouling coating powder to 180-240 ℃ to melt the antifouling coating powder, and spraying the molten antifouling coating powder onto the surface of the base material to form the antifouling coating.

10. A multilayer protective film structure comprising at least one antifouling coating layer disposed in a stack, wherein the at least one antifouling coating layer is formed from the antifouling paint according to any one of claims 6 to 7.

11. An apparatus, comprising:

a substrate;

an antifouling coating layer covering the substrate or the multilayer protective film structure of claim 10, the antifouling coating layer comprising an antifouling coating layer formed from the antifouling paint of any one of claims 6 to 7.

Technical Field

The invention relates to an antifouling agent, in particular to an ester antifouling agent capable of improving the corrosion resistance of a coating, an antifouling coating prepared based on the ester antifouling agent, an antifouling coating, a multilayer protective film structure and application of the multilayer protective film structure, and belongs to the technical field of antifouling.

Background

Marine fouling refers to the phenomenon of marine organisms adhering to the surface of a substrate immersed in seawater. Marine biofouling has a number of adverse effects on human marine production activities. Such as: the attachment of fouling organisms such as barnacles, mussels and the like on the navigation body not only increases navigation resistance and weight, promotes oil consumption and carbon emission, but also can cause microbial corrosion and reduce the service life of the ship body, and in addition, along with the navigation of the navigation body, ecological influences such as biological invasion are also caused. The application of antifouling coatings is the simplest and most cost-effective means of antifouling, and the quality of the antifouling agent is a key factor in determining the effectiveness of antifouling coatings.

However, in the prior art, when pollution damage and corrosion protection are performed on marine facilities, ship bodies and the like, the method of firstly coating an anticorrosive coating and then coating an antifouling coating on the anticorrosive coating is adopted. The whole construction process needs coating for many times, the manufacturing process is complicated, and due to the fact that the difference of the types of the base resin of the anti-corrosion coating and the anti-fouling coating is large, connecting paint between the anti-corrosion coating and the anti-fouling coating is often required to be coated to enhance the binding force between the anti-corrosion coating and the anti-fouling coating, so that the construction period and the complexity of the coating are prolonged, the cost is increased, and the long-term service stability of the coating is also reduced.

Disclosure of Invention

The invention mainly aims to provide an ester antifouling agent, an antifouling paint, an antifouling coating, a multilayer protective film structure and application thereof, so as to overcome the defects in the prior art.

In order to achieve the purpose, the technical scheme adopted by the invention comprises the following steps:

the embodiment of the invention provides an ester antifouling agent, which comprises any one or combination of two of a compound shown in a formula (I) and an isomer of the compound shown in the formula (I);

formula (I)

Wherein the values of x and y are 5-15.

The embodiment of the invention also provides the use of the compound shown in the formula (I) or the isomer of the compound shown in the formula (I) in the preparation of an antifouling agent or an antifouling paint;

formula (I)

Wherein the values of x and y are 5-15.

The embodiment of the invention also provides an antifouling paint which comprises a resin matrix, an antifouling agent, a curing agent, a pigment and filler, and optional additives, wherein the antifouling agent comprises a compound shown as the formula (I).

In some embodiments, the resin matrix includes a modified epoxy resin and/or a modified polyurethane resin and a corresponding curing agent.

The embodiment of the invention also provides an antifouling coating, and the antifouling coating is formed by the antifouling paint.

The embodiment of the invention also provides a preparation method of the antifouling coating, which comprises the following steps:

uniformly mixing the ester antifouling agent, a resin matrix, a curing agent, pigment and filler and optional additives to form antifouling paint powder;

and heating the antifouling coating powder to 180-240 ℃ to melt the antifouling coating powder, and spraying the molten antifouling coating powder onto the surface of the base material to form the antifouling coating.

The embodiment of the invention also provides a multilayer protective film structure which comprises at least one antifouling coating layer arranged in a stacked mode, wherein the at least one antifouling coating layer is formed by the antifouling paint.

The embodiment of the invention also provides a device which comprises a substrate and an antifouling coating covering the substrate, wherein the antifouling coating comprises an antifouling coating formed by the antifouling paint.

An embodiment of the present invention further provides an apparatus, including:

a substrate;

the multilayer protective film structure is coated on a substrate.

Compared with the prior art, the ester antifouling agent provided by the invention has excellent antifouling performance, and the furan ring structure of the ester antifouling agent has good barrier performance to corrosion factors such as water molecules, so that the anticorrosion performance of the coating can be effectively improved. The antifouling agent is easy to synthesize, has better thermal stability, has good compatibility with modified epoxy powder, polyurethane powder and the like, and is suitable for preparing antifouling powder coating; the powder coating and the coating prepared by using the powder coating as the antifouling agent have excellent antifouling and corrosion resistance, particularly, the powder coating is simple to construct when the coating is prepared, and only needs to be sprayed on a substrate by melting to form a film once, so that the defect that the existing antifouling and corrosion-resistant coating needs to be coated for many times is overcome, and the anticorrosive and antifouling requirements of steel structures such as steel pipe piles of facilities such as ocean platforms, offshore wind power and sea-crossing bridges can be fully met.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIGS. 1-6 show photographs of peg boards for each of the representative samples of examples 1, 3, 5, 7, 9, 10, respectively;

FIGS. 7 to 9 show photographs of the peg boards of typical samples of comparative examples 1, 3 and 6, respectively;

FIG. 10 is a schematic diagram of a multilayer protective film according to an embodiment of the present invention;

description of reference numerals: 1-carbon steel substrate, 2-antifouling coating.

Detailed Description

In view of the defect that the traditional antifouling and anticorrosive coating needs to be coated for multiple times, the inventor of the invention provides the technical scheme of the invention through long-term research and massive practice. The technical solution, its implementation and principles, etc. will be further explained as follows. It is to be understood that the following detailed description is exemplary and is intended to provide further explanation of the invention as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

One aspect of the embodiments of the present invention provides the use of a compound of formula (I) for the preparation of an antifouling agent;

formula (I)

Wherein the values of x and y are 5-15.

In some embodiments, x = y.

In some embodiments, x and y have values of 8-12.

In some embodiments, the antifouling agent contains the compound represented by the formula (I) wherein x = y and x, y ≧ 8 in an amount of 50% by weight or more.

In another aspect of an embodiment of the present invention there is provided the use of a compound of formula (I) in the preparation of an antifouling paint;

formula (I)

Wherein the values of x and y are 5-15.

In some embodiments, x = y.

In some embodiments, x and y have values of 8-12.

In some embodiments, the ester type antifouling agent contains the compound represented by the formula (I) in which x = y and x and y are not less than 8 in an amount of 50wt% or more.

According to another aspect of the embodiments of the present invention, there is provided an ester antifouling agent comprising any one or a combination of two of a compound represented by formula (I) and an isomer of the compound represented by formula (I);

formula (I)

Wherein the values of x and y are 5-15.

In some embodiments, x = y.

In some embodiments, x and y have values of 8-12.

In some embodiments, the ester type antifouling agent contains the compound represented by the formula (I) in which x = y and x and y are not less than 8 in an amount of 50wt% or more.

The ester antifouling agent provided by the embodiment of the invention has excellent antifouling and anticorrosion performances, the furan ring structure of the antifouling agent can effectively improve the barrier performance of a coating on a corrosion factor while keeping a good antifouling effect, so that the anticorrosion performance of the coating is improved, and the antifouling agent is easy to synthesize, has good compatibility with modified epoxy powder, polyurethane powder and the like, and is suitable for preparing antifouling paint.

In another aspect of the embodiments of the present invention, there is provided an antifouling paint comprising a resin base, an ester antifouling agent, a curing agent, a pigment and a filler, and optionally an auxiliary agent, wherein the ester antifouling agent comprises a compound represented by formula (i);

formula (I)

Wherein the values of x and y are 5-15.

In some embodiments, x = y.

In some embodiments, x and y have values of 8-12.

In some embodiments, the resin matrix includes a modified epoxy resin and/or a modified polyurethane resin and a corresponding curing agent, but is not limited thereto.

In some embodiments, the adjuvants include, but are not limited to, any one or combination of more of leveling agents, matting agents, brighteners, deaerators, dispersants, biocides, and the like. In the examples of the present invention, these adjuvants are added mainly for the purpose of regulating the properties of the coating, and do not have any biological effect per se.

In some embodiments, the ester antifouling agent is present in the antifouling paint in an amount of 20wt% or less, preferably in a proportion of not more than 15wt%, and particularly preferably in a range of 5wt% to 10 wt%.

In some embodiments, the pigment and filler content in the antifouling paint is 30wt% to 45 wt%.

Further, the pigment and filler can be titanium dioxide, talcum powder and the like, but is not limited to the titanium dioxide and talcum powder.

Another aspect of the embodiments of the present invention also provides an antifouling coating formed from the above-described antifouling paint.

Accordingly, another aspect of the embodiments of the present invention also provides a method for preparing an antifouling coating, including:

uniformly mixing the antifouling agent, a resin matrix, a curing agent, pigment and filler and optional additives to form antifouling paint powder;

heating the antifouling paint powder to 180-240 ℃, preferably 190-220 ℃, so that the antifouling paint powder is melted and then sprayed on the surface of the base material to form the antifouling coating.

Further, the preparation method of the antifouling coating specifically comprises the following steps: the matrix powder resin, the antifouling agent, the curing agent, the pigment filler and other additives are melted at a high temperature of 180-240 ℃ and then directly sprayed on the base material to form the antifouling coating, wherein the preferable temperature is 190-220 ℃.

The preparation method of the coating provided by the invention is convenient to construct, and the coating is directly mixed into epoxy resin powder (or polyurethane powder) as an antifouling agent and directly sprayed on a base material together with molten powder at a high temperature of 180-240 ℃ so as to realize the effects of corrosion resistance and antifouling.

The coating formed by using the antifouling paint provided by the embodiment of the invention has excellent antifouling and anticorrosion performances, the neutral salt spray resistance is improved, when the thickness of the coating is 100 micrometers, the neutral salt spray resistance time exceeds 1100h, pure powder epoxy has no antifouling performance, and the neutral salt spray resistance time is hardly over 1000 h. And the coating is simple to construct, the production and construction process of the traditional powder coating is not required to be changed, the coating is formed on the substrate once by melting and spraying, the defect that the traditional antifouling and anticorrosive coating needs to be coated for many times is overcome, and the coating is suitable for the anticorrosion and antifouling requirements of steel structures such as steel pipe piles of facilities such as ocean platforms, offshore wind power, cross-sea bridges and the like.

Yet another aspect of an embodiment of the present invention provides a multilayer protective film structure, including at least one antifouling coating layer disposed in a stacked manner, wherein the at least one antifouling coating layer is formed by the antifouling paint.

Another aspect of the embodiments of the present invention also provides a device including a substrate and an antifouling coating layer covering the substrate, the antifouling coating layer including an antifouling coating layer formed of the aforementioned antifouling paint.

Another aspect of an embodiment of the present invention also provides an apparatus, including:

a substrate;

the multilayer protective film structure is coated on a substrate.

Further, the substrate used in the embodiment of the present invention is not particularly limited, and may be mainly a substrate that requires a certain antifouling performance in water, including but not limited to steel, aluminum, metal alloy, wood, polymer composite material, concrete, and the like. For example, the substrate may be a substrate that is in contact with seawater, including but not limited to a marine hull, aquaculture facilities (metal supports, floats or buoys, etc.), embankment roads, subsea tunnels, and the like.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention are described in detail below with reference to several preferred embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Unless otherwise indicated, reagents and starting materials used in the following examples are commercially available, and test methods in which specific conditions are not specified are generally in accordance with conventional conditions, or conditions recommended by the respective manufacturers. In addition, unless otherwise indicated, the experimental methods, detection methods, and preparation methods disclosed herein are all conventional in the art. These techniques are well described in the literature.

For example, in the following examples, the antifouling composition concerned was purchased from Ningbo Baoes Biotech, Inc., and everything other than the antifouling composition, including resin, auxiliary agent, substrate, etc., was obtained from the corresponding suppliers.

In the following examples, the nuclear magnetic characterization information for the compounds of formula (I) is as follows:

the nuclear magnetic characterization information of one of the target products (x = y = 5) is as follows:¹H-NMR (300 MHz, DMSO, ppm) 7.78 (CH-, furan ring, 2H), 4.32 (-CH)₂, 4H）， 1.76（-CH₂, 4H），1.39（-CH₂, 8H），0.90（-CH₃, 6H）；¹³C-NMR（100 MHz, CDCl₃, ppm）: 146.9, 119.4, 158.9, 62.4, 28.0, 22.4, 14.1。

The nuclear magnetic characterization information of one of the target products (x = y = 8) is as follows:¹H-NMR (300 MHz, DMSO, ppm) 7.78 (CH-, furan ring, 2H), 4.32 (-CH)₂, 4H）， 1.78（-CH₂, 4H）， 1.43（-CH₂, 4H）， 1.30（-CH₂, 8H）， 1.26（-CH₂, 8H）， 0.88（-CH₃, 6H）；¹³C-NMR（100 MHz, CDCl₃, ppm）: 146.9, 119.4, 158.9, 62.4, 31.1, 25.8, 29.3, 31.9, 22.7, 14.1。

The nuclear magnetic characterization information of one of the target products (x = y = 10) is as follows:¹H-NMR (300 MHz, DMSO, ppm) 7.78 (CH-, furan ring, 2H), 4.32 (-CH)₂, 4H）， 1.78（-CH₂, 4H）， 1.43（-CH₂, 4H）， 1.30（-CH₂, 4H）， 1.26（-CH₂, 20H）， 0.88（-CH₃, 6H）；¹³C-NMR（100 MHz, CDCl₃, ppm）: 146.9, 119.4, 158.9, 62.4, 31.1, 25.8, 29.3, 29.6, 31.9, 22.7, 14.1。

The nuclear magnetic characterization information of one of the target products (x = y = 12) is as follows:¹H-NMR (300 MHz, DMSO, ppm) 7.78 (CH-, furan ring, 2H), 4.32 (-CH)₂, 4H）， 1.78（-CH₂, 4H）， 1.43（-CH₂, 4H）， 1.30（-CH₂, 4H）， 1.26（-CH₂, 28H）， 0.88（-CH₃, 6H）；¹³C-NMR（100 MHz, CDCl₃, ppm）: 146.9, 119.4, 158.9, 62.4, 31.1, 25.8, 29.3, 29.6, 29.3, 31.9, 22.7, 14.1。

The nuclear magnetic characterization information of one of the target products (x = y = 15) is as follows:¹H-NMR (300 MHz, DMSO, ppm) 7.78 (CH-, furan ring, 2H), 4.32 (-CH)₂, 4H）， 1.78（-CH₂, 4H）， 1.43（-CH₂, 4H）， 1.30（-CH₂, 4H）， 1.26（-CH₂, 40H）， 0.88（-CH₃, 6H）；¹³C-NMR（100 MHz, CDCl₃, ppm）: 146.9, 119.4, 158.9, 62.4, 31.1, 25.8, 29.3, 29.6, 29.3, 31.9, 22.7, 14.1。

In the following examples, the antifouling paint can be prepared by the same production apparatus and method as those of known conventional powder paints. For example, after the type of resin is selected in advance, the selected resin and the designed ester-based antifouling agent and other components such as pigments, fillers, and auxiliaries used as needed are added at once or sequentially, stirred, and mixed, and then processed into a film by a process such as thermal spraying or electrostatic spraying.

For example, in the following examples, the antifouling coating powder obtained by mixing the components sufficiently can be applied to a substrate (the substrate may be an antifouling or anticorrosion target or a coated object) by using a method including, but not limited to, electrostatic spraying, thermal spraying, flame spraying, and the like, thereby forming an antifouling coating on the substrate.

In the following examples, the hanging sheet performance rating criteria for samples with an anti-fouling coating are seen in table 1.

TABLE 1

The compositions of the respective antifouling paints of examples 1 to 10 and the antifouling and anticorrosive properties of the coatings formed therefrom are specified in Table 2.

TABLE 2

Note: each of the samples in Table 2 has a surface finish with an average coating thickness of 100. + -.5 μm and a neutral salt spray resistance test which is the minimum time required for significant tarnishing to occur on the surface of the sample, wherein the data shown in column D, E are averages of the results obtained after testing a plurality of samples. Wherein, the values of n, m and o respectively represent the values of x and y.

Photographs of the peg boards of each of the typical samples of examples 1, 3, 5, 7, 9 and 10 are shown in fig. 1, 2, 3, 4, 5 and 6, respectively.

The compositions of the respective antifouling paints and the antifouling and anticorrosive properties of the coatings formed therefrom in comparative examples 1 to 4 are specified in Table 3.

TABLE 3

Note: the data shown in table 3 at column D, E are averages of the results obtained after testing a number of samples.

Comparative example 6

The comparative example differs from example 10 in that: the ester stain resist of example 10 was replaced with the following compounds:

x = y =5, the addition amount is 10%, and the film forming processing temperature is 180 ℃.

The coating formed from the coating obtained in this comparative example had a fouling rating of 4, a coupon time (vigorous growth season) of 1, and a neutral salt spray resistance time of 820 h. This is due to the compoundDoes not resist high temperature, can be decomposed when processed at 180 ℃, and greatly reduces the antifouling effect after decomposition.

Photographs of the peg boards of the typical samples of comparative examples 1, 3 and 6 are shown in fig. 7, 8 and 9, respectively.

For example, in a typical application case, a protective film structure may be provided, as shown in fig. 10, which covers the surface of a carbon steel substrate 1, including antifouling coatings 2 sequentially laminated as required according to the use environment. The preparation method of the protective film structure comprises the following steps:

1) forming an antifouling coating with a thickness of 100-200 microns on the substrate by using any one of the antifouling paints mentioned in the previous embodiments 1-10;

2) according to the requirements of the use environment, the requirements of the use environment on the thickness of the protective film can be met by coating any one of the antifouling paints mentioned in the previous examples 1-10 for multiple times.

The antifouling and anticorrosive performance of the protective film structure is tested, and the result shows that each protective film structure has antifouling and anticorrosive performance, so that the process flow that the traditional anticorrosive and antifouling coating needs to be coated independently and repeatedly can be effectively simplified, and the anticorrosive performance of the protective film structure is improved by more than 15% compared with that of the corresponding anticorrosive coating without the antifouling agent while the antifouling and anticorrosive performance is excellent.

In addition, the antifouling coating provided by the embodiment of the invention can be used together with a known anticorrosion coating and the like.

In addition, the inventors of the present invention have also made experiments with other materials, process operations, and process conditions described in the present specification with reference to the above examples, and have obtained preferable results.

While the invention has been described with reference to illustrative embodiments, it will be understood by those skilled in the art that various other changes, omissions and/or additions may be made and substantial equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.