阅读说明：本技术 一种自动除尘的剑杆织机 (Automatic rapier weaving machine that removes dust ) 是由 白华 于 2020-04-24 设计创作，主要内容包括：本发明涉及剑杆织机技术领域,特别是涉及一种自动除尘的剑杆织机,包括底座；储料箱中安装有收卷滚筒门；剑杆织机本体的侧面设置有纬纱收线针且顶部设置有经纱收线针；纬纱箱上对应设置有纬纱出线针；经纱箱上对应设置有经纱出线针；壳体的顶部安装有储尘箱。本发明解决现有技术中的高速剑杆织机没有除尘效果差以及纱线容易变形的问题,通过改进经纱收线针和纬纱收线针从而防止纱线受到径向拉伸,再通过设计储尘箱将漂浮物和粉尘都吸入储尘箱中从而实现除尘清洁的效果。(The invention relates to the technical field of rapier looms, in particular to an automatic dust removal rapier loom, which comprises a base; a winding roller door is arranged in the storage box; the side surface of the rapier loom body is provided with a weft yarn take-up needle, and the top of the rapier loom body is provided with a warp yarn take-up needle; the weft box is correspondingly provided with weft outlet needles; the warp box is correspondingly provided with warp outlet needles; the top of the shell is provided with a dust storage box. The invention solves the problems that the high-speed rapier loom in the prior art has no poor dust removal effect and the yarns are easy to deform, prevents the yarns from being radially stretched by improving the warp yarn take-up needles and the weft yarn take-up needles, and realizes the dust removal and cleaning effects by designing the dust storage box to suck floaters and dust into the dust storage box.)

1. The utility model provides an automatic rapier weaving machine that removes dust which characterized in that rapier weaving machine includes:

a base (1);

the storage box (2) is mounted on the base (1), a winding roller (201) is mounted in the storage box (2), one side of the winding roller (201) is movably connected with a first bearing (202), and the other side of the winding roller (201) is connected with the output end of a winding motor (203); an access door (204) is arranged on the side surface of the storage box (2);

the rapier loom body (3), the rapier loom body (3) is installed above the material storage box (2), a weft yarn take-up needle (301) is arranged on the side surface of the rapier loom body (3), and a warp yarn take-up needle (303) is arranged at the top of the rapier loom body (3); a weft yarn inlet channel (302) is arranged on the weft yarn take-up needle (301), and a weft yarn first take-up hole (305) and a weft yarn second take-up hole (306) are arranged on the weft yarn inlet channel (302); a warp yarn incoming channel (304) is arranged on the warp yarn collecting needle (303), and a first warp yarn collecting hole (307) and a second warp yarn collecting hole (308) are arranged on the warp yarn incoming channel (304);

the weft box (4) is arranged on the side face, provided with a weft yarn take-up needle (301), of the rapier loom body (3), the weft yarn box (4) is provided with a weft yarn outlet needle (401), and the weft yarn outlet needle (401) corresponds to the weft yarn take-up needle (301);

the warp box (5), the warp box (5) is installed on the top of the rapier loom body (3), a warp outgoing needle (501) is arranged on the warp box (5), and the warp outgoing needle (501) corresponds to the warp receiving needle (303);

the rapier loom comprises a shell (6), wherein a rapier loom body (3), a warp box (5) and a weft box (4) are installed inside the shell (6), a dust storage box (7) is installed at the top of the shell (6), the dust storage box (7) is connected with the shell (6) through an air inlet pipeline (701), and an exhaust pipeline (702) is arranged at the top of the dust storage box (7); a fan (703) is installed at the air inlet end of the air inlet pipeline (701); the contact area of the exhaust pipeline (702) and the dust storage box (7) is provided with a filter screen (704).

2. The rapier loom of claim 1, wherein: slide mechanism is installed to the below of base (1), slide mechanism includes moving motor (101), moving motor (101) are installed inside base (1), the output and action wheel (102) transmission of moving motor (101) are connected, action wheel (102) are connected through drive belt (103) with follow driving wheel (104), be connected through the pivot from driving wheel (104) and bearing wheel (105), bearing wheel (105) are connected through second bearing (109) with bearing frame (106), bearing frame (106) are fixed on base (1).

3. The rapier loom of claim 2, wherein: the bearing wheel (105) is provided with a limiting piece (107).

4. The rapier loom of claim 1 or 2, wherein: a supporting column (108) is arranged between the base (1) and the rapier loom body (3).

5. The rapier loom of claim 1, wherein: the weft box (4) is fixed on the side surface of the rapier loom body (3) through a bracket (402).

6. The rapier loom of claim 1 or 5, wherein: the bottom of the weft box (4) is provided with a weft fixing shaft (403), weft bobbins (404) are mounted on the weft fixing shaft (403), and each weft bobbin (404) corresponds to one weft outlet needle (401).

7. The rapier loom of claim 1, wherein: the bottom of the warp box (5) is provided with a warp fixing shaft (502), warp bobbins (503) are mounted on the warp fixing shaft (502), and each warp bobbin (503) corresponds to one warp outlet needle (501).

8. The rapier loom of claim 1, wherein: be provided with observation window (601) on casing (6), the top of casing (6) is provided with lighting device (8), lighting device (8) are including illumination base (801), illumination base (801) are installed on casing (6), light (802) and safety cover (803) are installed to the below of illumination base (801).

Technical Field

The invention relates to the technical field of rapier looms, in particular to a rapier loom capable of automatically removing dust.

Background

The rapier loom is the most widely used shuttleless loom at present, and has the characteristics of high speed, high automation degree and high-efficiency production of the shuttleless loom, and besides, the positive weft insertion mode has strong variety adaptability and can adapt to the weft insertion of various yarns, and the rapier loom also has obvious advantages in the aspect of multicolor weaving and can produce yarn-dyed products of 16-color weft yarns. With shuttleless looms replacing shuttle looms, rapier looms will become the main production machine for woven fabrics.

The rapier loom is designed mainly for solving the weft insertion method, comprises a rigid, flexible and telescopic weft insertion mode, is mainly made of fabric for clothing, and is suitable for multicolor weft insertion compared with other weft insertion modes. A

However, the conventional high-speed rapier loom has problems such as floating objects and dust, and the yarn is easily stretched in the radial direction, and the yarn is deformed or broken, which may lower the production efficiency of the device.

Disclosure of Invention

In view of the above-mentioned disadvantages of the prior art, the present invention provides an automatic dust removing rapier loom, which is used for solving the problems that the high-speed rapier loom in the prior art has no poor dust removing effect and the yarn is easy to deform. The invention prevents the yarn from being stretched radially by improving the warp yarn take-up needle and the weft yarn take-up needle, and sucks floating objects and dust into the dust storage box by designing the dust storage box so as to realize the effect of dust removal and cleaning.

To achieve the above and other related objects, the present invention provides an automatic dust removing rapier loom, comprising:

a base;

the storage box is arranged on the base, a winding roller is arranged in the storage box, one side of the winding roller is movably connected with a first bearing, and the other side of the winding roller is connected with the output end of a winding motor; an access door is arranged on the side surface of the material storage box;

the rapier loom body is mounted above the material storage box, a weft yarn take-up needle is arranged on the side face of the rapier loom body, and a warp yarn take-up needle is arranged at the top of the rapier loom body; the weft yarn receiving needle is provided with a weft yarn inlet channel, and the weft yarn inlet channel is provided with a first weft yarn receiving hole and a second weft yarn receiving hole; a warp yarn incoming channel is arranged on the warp yarn receiving needle, a first warp yarn receiving hole and a second warp yarn receiving hole are arranged on the warp yarn incoming channel, and the first warp yarn receiving hole is positioned obliquely above the second warp yarn receiving hole;

the weft box is arranged on the side face of the rapier loom body, which is provided with a weft take-up needle, and is provided with a weft outlet needle corresponding to the weft take-up needle; the warp box is arranged at the top of the rapier loom body and is provided with warp outgoing needles corresponding to the warp take-up needles; the rapier loom comprises a shell, wherein a rapier loom body, a warp box and a weft box are arranged in the shell, a dust storage box is arranged at the top of the shell, the dust storage box is connected with the shell through an air inlet pipeline, and an exhaust pipeline is arranged at the top of the dust storage box; a fan is arranged at the air inlet end of the air inlet pipeline; the contact area of the exhaust pipeline and the dust storage box is provided with a filter screen.

The warp yarn drawing-in channel is provided with a first warp yarn drawing-in hole and a second warp yarn drawing-in hole so as to prevent warp yarns from being radially stretched; the yarn collecting hole is designed to provide a turning resistance for the yarn, so that the yarn is prevented from being damaged or broken due to uneven stress in the vertical drawing process; thereby the clear effect of removing dust is all inhaled floater and dust in the dust storage box to the rethread design dust storage box, and the casing avoids floater and dust outflow work area with whole work area cladding, inhales again in the dust storage box through the filter screen separation to realize filtering clear effect.

The invention does not improve the rapier loom body, is the same as the conventional rapier loom body, and is not repeated herein

In an embodiment of the present invention, a sliding mechanism is installed below the base, the sliding mechanism includes a moving motor, the moving motor is installed inside the base, an output end of the moving motor is connected with a driving wheel in a transmission manner, the driving wheel is connected with a driven wheel through a transmission belt, the driven wheel is connected with a bearing wheel through a rotating shaft, the bearing wheel is connected with a bearing frame through a second bearing, and the bearing frame is fixed on the base.

Through installing slide mechanism under the base for the removal of different positions can be realized to whole device, and is more convenient at the in-process that removes.

In an embodiment of the present invention, the bearing wheel is provided with a limiting piece. The conversion of two working modes of different positioning and sliding is realized by designing the limiting sheet.

In an embodiment of the present invention, a supporting column is disposed between the base and the rapier loom body. Better supporting effect can be realized through the design support column.

In an embodiment of the present invention, the weft box is fixed on a side surface of the rapier loom body through a bracket. The supporting effect is better by fixing the bracket.

In an embodiment of the present invention, a weft fixing shaft is disposed at the bottom of the weft box, weft bobbins are mounted on the weft fixing shaft, and each weft bobbin corresponds to one weft outlet needle.

In an embodiment of the present invention, a warp fixing shaft is disposed at the bottom of the warp box, and warp bobbins are mounted on the warp fixing shaft, and each warp bobbin corresponds to one warp outgoing needle.

In an embodiment of the present invention, the housing is provided with an observation window, the top of the housing is provided with an illumination device, the illumination device includes an illumination base, the illumination base is installed on the housing, and an illumination lamp and a protective cover are installed below the illumination base. The lighting device is designed to be more convenient to observe.

As described above, the rapier loom capable of automatically removing dust of the invention has the following beneficial effects: the warp yarn drawing-in channel is provided with a first warp yarn drawing-in hole and a second warp yarn drawing-in hole so as to prevent warp yarns from being radially stretched; the yarn collecting hole is designed to provide a turning resistance for the yarn, so that the yarn is prevented from being damaged or broken due to uneven stress in the vertical drawing process; thereby the clear effect of removing dust is all inhaled floater and dust in the dust storage box to the rethread design dust storage box, and the casing avoids floater and dust outflow work area with whole work area cladding, inhales again in the dust storage box through the filter screen separation to realize filtering clear effect.

Drawings

FIG. 1 is a schematic view showing an overall structure of a rapier loom for automatically removing dust in the embodiment of the present invention.

FIG. 2 is a schematic view showing the structure of a rapier loom body, a weft case and a warp case in the rapier loom for automatically removing dust according to the embodiment of the present invention.

FIG. 3 is a schematic view showing the construction of a weft box and a weft take-up needle in the rapier loom for automatically removing dust in the embodiment of the present invention.

FIG. 4 is a schematic view showing the structure of a weft take-up needle in the rapier loom for automatically removing dust in the embodiment of the present invention.

FIG. 5 is a schematic view showing the construction of a warp box and a warp take-up needle in the rapier loom for automatically removing dust in the embodiment of the present invention.

FIG. 6 is a schematic view showing a structure of a yarn take-up needle in the rapier loom for automatically removing dust in the embodiment of the present invention.

Fig. 7 is a schematic structural view showing a housing and a dust box in the rapier loom for automatically removing dust in the embodiment of the present invention.

FIG. 8 is a schematic view showing a magazine of the rapier loom for automatically removing dust according to the embodiment of the present invention.

Fig. 9 is a front view showing a sliding mechanism in the rapier loom for automatically removing dust in the embodiment of the present invention.

Fig. 10 is a rear view showing a sliding mechanism in the rapier loom for automatically removing dust in the embodiment of the present invention.

Description of the element reference numerals

1-a base, 101-a moving motor, 102-a driving wheel, 103-a transmission belt, 104-a driven wheel, 105-a bearing wheel, 106-a bearing frame, 107-a limiting sheet, 108-a supporting column and 109-a second bearing; 2-a material storage box, 201-a winding roller, 202-a first bearing, 203-a winding motor and 204-an access door; 3-rapier loom body, 301-weft yarn take-up needle, 302-weft yarn inlet channel, 303-warp yarn take-up needle, 304-warp yarn inlet channel, 305-weft yarn first take-up hole, 306-weft yarn second take-up hole, 307-warp yarn first take-up hole and 308-warp yarn second take-up hole; 4-weft box, 401-weft outlet needle, 402-bracket, 403-weft fixing shaft, 404-weft bobbin; 5-warp box, 501-warp outlet needle, 502-warp fixing shaft, 503-warp bobbin; 6-housing, 601-viewing window; 7-a dust storage box, 701-an air inlet pipeline, 702-an exhaust pipeline, 703-a fan and 704-a filter screen; 8-lighting device, 801-lighting base, 802-lighting lamp, 803-protective cover.

Detailed Description

The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.

Please refer to fig. 1 to 10. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.

The invention provides an automatic dust removal rapier loom, which comprises:

referring to fig. 1, a base 1;

referring to fig. 1 and 8, a storage box 2, wherein the storage box 2 is mounted on the base 1, a winding roller 201 is mounted in the storage box 2, one side of the winding roller 201 is movably connected with a first bearing 202, and the other side of the winding roller 201 is connected with an output end of a winding motor 203; an access door 204 is arranged on the side surface of the storage box 2;

referring to fig. 2, the rapier loom body 3 is mounted above the material storage box 2, a weft yarn take-up needle 301 is disposed on a side surface of the rapier loom body 3, and a warp yarn take-up needle 303 is disposed on a top of the rapier loom body 3; referring to fig. 1, a supporting column 108 is disposed between the base 1 and the rapier loom body 3; the rapier loom body 3 is not improved as a whole, is the same as the conventional rapier loom body, and is not described herein again;

referring to fig. 2 to 4, a weft box 4 is installed on a side surface of the rapier loom body 3 where a weft take-up needle 301 is installed, and referring to fig. 3, the weft box 4 is provided with a weft outlet needle 401, and the weft outlet needle 401 corresponds to the weft take-up needle 301; referring to fig. 4, a weft yarn feeding channel 302 is disposed on the weft yarn take-up needle 301, and a first weft yarn take-up hole 305 and a second weft yarn take-up hole 306 are disposed on the weft yarn feeding channel 302; referring to fig. 2, the weft box 4 is fixed on the side of the rapier loom body 3 through a bracket 402; referring to fig. 3, a weft fixing shaft 403 is disposed at the bottom of the weft box 4, weft bobbins 404 are mounted on the weft fixing shaft 403, and each weft bobbin 404 corresponds to a weft outlet needle 401;

referring to fig. 2, 5 and 6, a warp box 5, wherein the warp box 5 is installed on the top of the rapier loom body 3, and referring to fig. 5, a warp outgoing needle 501 is arranged on the warp box 5, and the warp outgoing needle 501 corresponds to the warp take-up needle 303; referring to fig. 6, a warp yarn incoming channel 304 is arranged on the warp yarn receiving needle 303, a first warp yarn receiving hole 307 and a second warp yarn receiving hole 308 are arranged on the warp yarn incoming channel 304, and the first warp yarn receiving hole 307 is located obliquely above the second warp yarn receiving hole 308; referring to fig. 5, a warp fixing shaft 502 is disposed at the bottom of the warp box 5, warp bobbins 503 are mounted on the warp fixing shaft 502, and each warp bobbin 503 corresponds to a warp outlet needle 501;

referring to fig. 1 and 7, a housing 6, a rapier loom body 3, a warp box 5 and a weft box 4 are mounted inside the housing 6, referring to fig. 7, a dust storage box 7 is mounted on the top of the housing 6, the dust storage box 7 is connected with the housing 6 through an air inlet pipe 701, and an air outlet pipe 702 is arranged on the top of the dust storage box 7; a fan 703 is installed at the air inlet end of the air inlet pipeline 701; a filter screen 704 is arranged in the contact area of the exhaust duct 702 and the dust storage box 7;

referring to fig. 1, 9 and 10, a sliding mechanism is installed below the base 1, referring to fig. 9, the sliding mechanism includes a moving motor 101, the moving motor 101 is installed inside the base 1, referring to fig. 10, an output end of the moving motor 101 is in transmission connection with a driving wheel 102, the driving wheel 102 is connected with a driven wheel 104 through a transmission belt 103, the driven wheel 104 is connected with a bearing wheel 105 through a rotating shaft, referring to fig. 9, the bearing wheel 105 is connected with a bearing frame 106 through a second bearing 109, and the bearing frame 106 is fixed on the base 1; referring to fig. 9, a limiting plate 107 is disposed on the bearing wheel 105;

referring to fig. 1, an observation window 601 is disposed on the housing 6, referring to fig. 7, an illumination device 8 is disposed on the top of the housing 6, the illumination device 8 includes an illumination base 801, the illumination base 801 is mounted on the housing 6, and an illumination lamp 802 and a protection cover 803 are mounted below the illumination base 801.

The working principle is as follows: on both sides of the loom are provided rapier grippers and corresponding rapier-conveying mechanisms, which are referred to as weft-insertion rapier and weft-receiving rapier, respectively. During weft insertion, weft yarns are sent to the weft insertion sword from the weft box 4, are continuously sent to the center of the shed, are delivered to the weft receiving sword of which the opposite side also moves to the center of the shed, and then are respectively withdrawn, so that the weft yarns are pulled through the shed by the weft receiving sword. In the weaving process, the warp yarns and the weft yarns are continuously rolled away after being interwoven into a fabric. While the weaving process continues, the warp box 5 delivers the appropriate length of warp yarn for replenishment, so that the warp tension on the loom is strictly controlled within a certain range. During the weaving process, the fabric is continuously collected by the winding roller 201 in the storage box 2.

In summary, the warp yarn collecting needles 303 and the weft yarn collecting needles 301 are improved to prevent the yarns from being stretched radially, and the dust storage box 7 is designed to suck floating objects and dust into the dust storage box 7 to achieve the effect of dust removal and cleaning. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.

The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.