阅读说明：本技术 一种口罩的新型自动化加工流水线 (Novel automatic processing assembly line of gauze mask ) 是由 张宁宁 韦斌 于 2020-12-22 设计创作，主要内容包括：本发明公开了一种口罩的新型自动化加工流水线。该新型自动化加工流水线包括从右至左依次设置在机箱的基板上中间的垂向出料机、上料机、流线模组、下料机以及收料皮带机；基板中间上连接矩形框架的主架,流线模组横穿主架,主架中间设有压料模组,主架上纵向两侧分别对称连接一个焊接组件,每个焊接组件正下方设有超声波组件；两个耳绳输出模组分别连接在主架前端上以及后端上,耳绳输出模组连续输出耳绳；耳绳剪切模组裁剪耳绳；两个耳绳旋转模组向内旋转使四个耳绳端头放置在料片上,焊接组件将耳绳端头和料片焊接塑化成一体。本发明具有自动化生产,生产速度快,良品率高的效果。(The invention discloses a novel automatic processing assembly line of a mask. The novel automatic processing assembly line comprises a vertical discharging machine, a feeding machine, a streamline module, a discharging machine and a material receiving belt conveyor which are sequentially arranged in the middle on a base plate of a case from right to left; the middle of the substrate is connected with a main frame of a rectangular frame, the streamline module traverses the main frame, a pressing module is arranged in the middle of the main frame, two welding assemblies are symmetrically connected to two longitudinal sides of the main frame respectively, and an ultrasonic assembly is arranged under each welding assembly; the two lug rope output modules are respectively connected to the front end and the rear end of the main frame, and continuously output lug ropes; the ear rope cutting module cuts the ear ropes; the two lug rope rotating modules rotate inwards to enable the four lug rope ends to be placed on the material piece, and the welding assembly welds and plasticizes the lug rope ends and the material piece into a whole. The invention has the effects of automatic production, high production speed and high yield.)

1. A novel automatic mask processing assembly line is characterized by comprising a vertical discharging machine (08), a feeding machine (09), a streamline module (01), a blanking machine (07) and a receiving belt conveyor (002), which are sequentially arranged in the middle of a base plate (001) of a case from right to left;

the vertical discharging machine (08) comprises a discharging bin (082) with adjustable length and width, a nozzle (0801) is arranged above the discharging bin (082), and a jacking table (084) capable of lifting linearly at a fixed distance is arranged in the discharging bin (082), so that stacked tablets sequentially enter a set height;

a lifting guide part (092) is fixed in the middle of a main door frame (091) of the feeding machine (09), the telescopic end of the lifting guide part (092) is connected with a rotary positioning part (093), two ends of the rotary positioning part (093) are respectively connected with a sucking component (095), one sucking component (095) takes materials from the discharging bin (082), and the other sucking component (095) discharges materials from a feeding port (010);

the carrying belt (015) of the streamline module (01) is provided with a plurality of material cavities, the carrying belt (015) moves transversely at a certain distance, each empty material cavity sequentially enters the position right below the feeding port (010), and meanwhile, a material sheet of one material cavity enters the position right below the welding assembly (04);

the main frame (1) of a rectangular frame is connected to the middle of the base plate (001), the streamline module (01) penetrates through the main frame (1), a material pressing module (05) is arranged in the middle of the main frame (1), the welding assemblies (04) are respectively and symmetrically connected to two longitudinal sides of the main frame (1), an ultrasonic wave assembly (041) is arranged under each welding assembly (04), the two ultrasonic wave assemblies (041) are symmetrically connected to the lower portion of the base plate (001), each ultrasonic wave assembly (041) can penetrate through a through hole of the base plate (001) to be attached to the lower portion of a material sheet of the carrying belt (015), and the material pressing module (05) presses the material sheet tightly;

the two ear rope output modules (06) are respectively connected to the front end and the rear end of the main frame (1), and the ear rope output modules (06) continuously output ear ropes;

two lead assemblies (2) of the ear rope shearing module (02) are respectively positioned below two sides of the right end of the main frame (1), a guide block (21) and a positioning block (22) are arranged on the lead assemblies (2) from right to left, a pressing assembly (3) is arranged right above each positioning block (22), and a single-shaft linear module (41) of the two traction assemblies (4) is transversely positioned on the outer side of each lead assembly (2); the cutting components (5) are fixed on two sides of the right end of the main frame (1), the cutting components (5) are located at the left end of the positioning block (22), the ear ropes are guided by the guide block (21), the clamp heads (43) of the traction components (4) clamp the ends of the ear ropes, the pressing components (3) press the ear ropes in the positioning block (22), the clamp heads (43) linearly move to pull the ear ropes with set lengths, and the cutting components (5) cut the ear ropes;

two ear rope rotation module (03) are respectively the symmetric connection on body frame (1) both sides, two four group's clamp splice (036) of ear rope rotation module (03) are four ends of clamping two ear ropes respectively to inwards rotate and make four ear rope end place on the tablet, welding subassembly (04) become an organic whole with ear rope end and tablet welding plastification.

2. The novel automatic processing line of the mask according to claim 1, wherein the blanking machine (07) comprises two main wall boards (071) which are parallel to each other, two upper belts (072) are arranged on the upper side of the right end of each main wall board (071), two lower belts (073) are arranged on the lower side of each main wall board (071), the lower belts (073) and the upper belts (072) are opposite to each other in the vertical direction, and the lower belts (073) and the carrying belt (015) are located on the same horizontal plane;

one end of each of the upper belt (072) and the lower belt (073) is respectively wrapped around a driven roller assembly (075) and the other end of each of the upper belt and the lower belt is respectively wrapped around a driving wheel assembly (076), one end of each of the two driving wheel assemblies (076) is driven by a gear set (070), and the other end of the driving wheel assembly (076) at the lower end of each of the two driving wheel assemblies is connected with a servo motor (079);

two positioning ear plates (074) are arranged below the right end of the main wallboard (071), the height of each positioning ear plate (074) is equal to or slightly lower than that of the corresponding lower belt (073), and the mask is driven by the corresponding lower belt (073) to move onto the corresponding positioning ear plate (074);

the main wall board (071) is further fixed with a pressing cylinder (078) through a top plate, the lower end of the pressing cylinder (078) is directly connected with a pressing plate (077), and the pressing plate (077) presses downwards to enable the material sheet to deform downwards and fall to the material receiving belt conveyor (002).

3. The novel automatic processing line for the masks according to claim 1, characterized in that a linear sliding table (083) is fixed in the middle of the right side surface of a vertical base plate of a vertical frame (081) of the vertical discharging machine (08), and the vertical lifting end of the linear sliding table (083) is connected with the jacking table (084);

two sides of the upper end and two sides of the lower end of the right side surface of a vertical substrate of the vertical frame (081) are symmetrically and vertically provided with a transverse extending arm (085), the middle of the inner side surface of each extending arm (085) is vertically connected with a longitudinal inner connecting plate (086), the right end of each extending arm (085) is transversely and adjustably connected with an outer connecting seat (087), and the inner connecting plates (086) and the outer connecting plates of the outer connecting seats (087) are oppositely arranged;

the discharging bin (082) comprises two main wall plates (0821) and two movable wall plates (0822), wherein the main wall plates (0821) are bent plates at right angles, a left vertical plate of the main wall plates (0821) is longitudinally and adjustably connected with the inner connecting plate (086) and a side vertical plate is longitudinally and adjustably connected with the outer extending arm (085), the movable wall plates (0822) are longitudinally and adjustably connected with the outer connecting plate, and the two main wall plates (0821) and the two movable wall plates (0822) are mutually surrounded to form a storage cavity with a rectangular structure;

the outer side of the extending arm (085) is also longitudinally and adjustably connected with a detection seat (088), the detection seat (088) is provided with an opposite light sensor, a side vertical plate of the main wall plate (0821) is provided with a U-shaped hole, and the U-shaped hole is opposite to the opposite light sensor.

4. The novel automatic processing line of the mask according to claim 3, wherein a plurality of internally threaded columns (0823) are respectively arranged at the upper end and the lower end of the side vertical plate and the left vertical plate of the main wall plate (0821) and the outer side surface of the movable wall plate (0822), a plurality of long circular grooves (0800) are respectively arranged on the inner side surface of the inner yoke plate (086), the inner side surface of the outward extending arm (085) and the inner side surface of the outer yoke plate, the internally threaded columns (0823) are matched with the long circular grooves (0800), and the internally threaded columns (0823) are tightly fitted in the long circular grooves (0800) and can slide vertically and longitudinally; a longitudinal oblong hole is formed in the outer side wall of the oblong groove (0800), and a threaded piece penetrates through the longitudinal oblong hole and is screwed into a central threaded hole of the internal threaded column (0823).

5. The novel automatic processing line of masks according to claim 1, characterized in that the feeder (09) further comprises an opening block (094), the upper flat block of the opening block (094) is screwed on the upper connecting plate (0932), and the threaded through holes of the two lower ear blocks of the opening block (094) are screwed with the cylinder of an oil buffer (096);

the lifting guide part (092) comprises a lifting cylinder (0920), two sets of cylindrical guide rails (0921) and guide sleeves (0922), the two sets of cylindrical guide rails and the guide sleeves are matched with each other, the lifting cylinder (0920) is fixed on an upper top plate of the main door frame (091), and the two guide sleeves (0922) are symmetrically arranged on two sides of the upper top plate;

the middle of the upper surface of an upper connecting plate (0932) of the rotary positioning part (093) is connected with an expansion rod of the lifting cylinder (0931), two sides of the upper surface of the upper connecting plate are respectively vertically connected with the lower end of the cylindrical guide rail (0921), the lower surface of the upper connecting plate (0932) is connected with a cylinder barrel of a rotary cylinder (0931), the rotating end of the rotary cylinder (0931) is vertically connected with the middle of the upper surface of a rotating plate (0933), one side of the upper surface of the rotating plate (0933) is fixed with a limiting plate (0934), the rotary cylinder (0931) rotates for a set angle, and the limiting plate (0934) rotates along with the rotation and is attached to the oil pressure buffer (096);

inhale two regulating plates (0953) of subassembly (095) and be threaded adjustable connection respectively under rotor plate (0933) both ends, four adjust post (0952) lower extreme and connect respectively inhale on piece (0951) and the upper end connect respectively regulating plate (0953).

6. The novel automatic processing line of the mask according to claim 1, wherein the carrier belt (015) is provided with a plurality of positioning baffles (016) at equal intervals, the material cavity is surrounded and formed by the adjacent positioning baffles (016),

the belt frame (011) of the streamline module (01) comprises a bearing plate (0110), two lateral guide plates (0112) are transversely arranged and symmetrically connected to two sides of a feeding end of the bearing plate (0110) respectively, two feeding guide plates (0111) are longitudinally arranged and connected to the lateral guide plates (0112) respectively, and the two feeding guide plates (0111) and the two lateral guide plates (0112) are mutually surrounded to form a rectangular open-shaped feeding port (010);

two feeding baffle (0111) symmetry respectively is equipped with from the middle of the upper surface to the vertical guide face (0101) of medial surface lower extreme slope, two side direction baffle (0112) symmetry respectively is equipped with from the middle of the upper surface to the horizontal guide face (0102) of medial surface lower extreme slope.

7. The novel automatic processing line of masks according to claim 1, characterized in that the right end of the inner side of the vertical support (20) of the wire assembly (2) is fixed with the guide block (22) and the left end is fixed with the positioning block (22); the right end of the upper surface of a main block (210) of the guide block (21) is provided with a wire inlet (212), the lower end of the left side surface is provided with a wire outlet (211), the upper surface of the positioning block (22) is provided with a transversely through U-shaped groove (221), and the U-shaped groove (221) is right opposite to the wire outlet (211) in the left-right direction; the front end of the U-shaped groove (221) is also provided with an inclined guide surface (222),

the pressing assembly (3) comprises a pressing cylinder (31) and a pressing plate (32), the pressing cylinder (31) is connected to the outer side surface of the vertical support (20), the vertical telescopic end of the pressing cylinder (31) is connected with the rear end of the pressing plate (32), a lower pressing block (321) is arranged at the front end of the pressing plate (32), and the lower pressing block (321) is located right above the U-shaped groove (221) and can press down the lug rope;

the parallel gas claws (42) of the traction assembly (4) are transversely arranged on a moving plate of the single-shaft linear module (41), and two clamping heads (43) are inserted and fixed on parallel fingers of the parallel gas claws (42);

a longitudinal beam (11) at the right end of the main frame (1) is longitudinally and adjustably connected with two shearing seats (12), and a vertical support (20) is arranged under each shearing seat (12); the upper end of the shearing base (12) is fixed with the shearing cylinder (51) and the lower end is fixed with the transverse base (54),

the shearing cylinder (51) is a fulcrum opening and closing type finger cylinder, and the connecting piece (52) is a fisheye rod end joint bearing; two connecting pieces (52) of the shearing assembly (5) are in threaded connection with rotating fingers of the shearing cylinder (51), a middle hinge shaft (531) of a pair of scissors (53) is fixed on the transverse seat (54), two upper handle ends (532) of the pair of scissors (53) are respectively sleeved in ear holes of the connecting pieces (52) in a shaft manner, and two shearing edges (533) of the pair of scissors (53) are positioned at the left end of the positioning block (22) and are symmetrically positioned at two sides of an ear rope; the rotating finger is laterally connected with a lower connecting block (55), and a threaded hole of the lower connecting block (55) is connected with a threaded end of the connecting piece (52).

8. The novel automatic processing line of the mask according to claim 1, wherein the linear servo electric cylinders (032) of the two ear rope rotation modules (03) are respectively connected to the main frame (1) through main blocks (031), the output end of each linear servo electric cylinder (032) is connected to the middle of the lifting frame (033), the opening cavities at two sides of the lifting frame (033) are respectively provided with a rotating motor (034), the lower end of each rotating motor (034) is directly connected with a pneumatic clamping finger (035), and the two moving finger inserting sleeves of the pneumatic clamping finger (035) are connected with a pair of clamping blocks (036);

the rotating motor (034) is a servo motor or a stepping motor; the lifting frame (033) is of an I-shaped structure, and the output end of the linear servo electric cylinder (032) is in threaded connection with a central threaded hole of the upper panel of the lifting frame (033) through an adjusting sleeve (0321); the through holes on the two sides of the main block (031) are symmetrically and shaft-sleeved with guide sleeves (039), the guide sleeves (039) are connected with cylindrical guide rails (037) in a sliding manner, and the lower ends of the two cylindrical guide rails (036) are symmetrically connected to the two ends of the lifting frame (033); the rotating electrical machine (034) further comprises an induction disc (0341) and a sensor (0342), wherein the induction disc (0341) is fixed to the upper end of a rotating shaft of the rotating electrical machine (034) in a shaft sleeve mode, a U-shaped notch for detection is formed in the induction disc (0341), the sensor (0342) is fixed to the side wall of the open cavity, and the outer edge of the induction disc (0341) can rotate in the detection port of the sensor (0342).

9. The novel automatic processing line of masks according to claim 8, characterized in that the clamp block (036) comprises a rectangular columnar body (0361), the lower end of the body (0361) further extends horizontally to one side to form an extending arm (0363), the inner surface of the extending arm (0363) is a vertical plane, the outer end of the extending arm (0363) further extends vertically downwards to form a clamp arm (0364), and the clamp block (036) is made of polyurethane or nylon.

10. The novel automatic processing line of the mask according to claim 1, wherein four upper cylinders of an upper bracket (050) of the pressing module (05) are respectively connected to a main beam (14), a pressing cylinder (051) is installed in the middle of an upper panel of the upper bracket (050) and linear bearings (053) are arranged at two ends of the upper panel, a cylindrical rail (054) is sleeved on each linear bearing (053), the cylindrical rails (054) are connected with two ends of an upper fixed block (055), a telescopic end of the pressing cylinder (051) is connected with the middle of the upper fixed block (055) through a floating joint (052),

the upper ends of four spring columns (056) are connected in a sliding manner in guide holes at four corners of the upper fixed block (055), and the lower ends of the spring columns (056) are fixed on a pressing plate (057) made of polyurethane or nylon; each spring column (056) is sleeved with a floating spring (058).

Technical Field

The invention relates to an automatic mask processing device, in particular to a novel automatic mask processing assembly line.

Background

The disposable mask is widely applied to life, belongs to a consumable product in life, and is large in demand, and in the existing mask processing, ear ropes are cut one by one manually according to standard lengths and then are placed on a main material sheet one by one in a bending mode, and a simple ultrasonic electric welding machine is used for welding one by one. The defects are as follows: firstly, manual production is adopted, the production efficiency is low, a large amount of manpower and material resources are needed, and large-scale continuous production is difficult to apply; secondly, artificial production has great influence of human factors and unstable production quality.

Disclosure of Invention

In order to solve one or more of the problems, the invention provides a novel automatic processing line of a mask.

According to one aspect of the invention, the novel automatic processing line of the mask comprises a vertical discharging machine, a feeding machine, a streamline module, a discharging machine and a receiving belt conveyor which are sequentially arranged in the middle on a base plate of a chassis from right to left;

the vertical discharging machine comprises a discharging bin with adjustable length and width, a nozzle is arranged above the discharging bin, and a jacking table capable of ascending and descending at a linear fixed distance is arranged in the discharging bin, so that the stacked material sheets sequentially enter a set height;

a lifting guide part is fixed in the middle of a main portal frame of the feeding machine, the telescopic end of the lifting guide part is connected with a rotary transposition part, two ends of the rotary transposition part are respectively connected with a suction component, one suction component takes materials from a discharging bin, and the other suction component discharges materials from a feeding port;

the carrying belt of the streamline module is provided with a plurality of material cavities, the carrying belt moves transversely at a fixed distance, each empty material cavity sequentially enters the lower part of the feeding port, and meanwhile, the material sheet of one material cavity enters the lower part of the welding assembly;

the middle of the substrate is connected with a main frame of a rectangular frame, the streamline module traverses the main frame, a pressing module is arranged in the middle of the main frame, two welding assemblies are symmetrically connected to two longitudinal sides of the main frame respectively, an ultrasonic assembly is arranged under each welding assembly, the two ultrasonic assemblies are symmetrically connected under the substrate, each ultrasonic assembly can pass through a through hole of the substrate to be attached to the lower part of a material sheet of the carrying belt, and the pressing module compresses the upper middle part of the material sheet;

the two lug rope output modules are respectively connected to the front end and the rear end of the main frame, and continuously output lug ropes;

two lead assemblies of the ear rope shearing module are respectively positioned below two sides of the right end of the main frame, the lead assemblies are provided with a guide block and a positioning block from right to left, a pressing assembly is arranged right above each positioning block, and a single-shaft linear module of the two traction assemblies is transversely positioned outside the lead assemblies; the cutting assembly is fixed on two sides of the right end of the main frame, the cutting assembly is positioned at the left end of the positioning block, the ear rope is guided by the guide block, the end of the ear rope is clamped by a chuck of the traction assembly, the pressing assembly presses the ear rope in the positioning block, the chuck linearly moves to pull out the ear rope with a set length, and the cutting assembly cuts the ear rope;

two ear rope rotation module are symmetrical respectively and are connected on the body frame both sides, and four group's clamp splice of two ear rope rotation module respectively clamping two four ends of ear rope to the inward rotation makes four ear rope ends place on the tablet, and welding assembly welds the plastify with ear rope end and tablet and becomes an organic whole.

In some embodiments, the blanking machine comprises two main wall boards which are parallel to each other, two upper belts are arranged on the upper side of the right end of each main wall board, two lower belts are arranged on the lower side of each main wall board, the lower belts and the upper belts are opposite up and down, and the lower belts and the carrying belts are positioned on the same horizontal plane;

one end of the upper belt and one end of the lower belt are respectively wrapped on a driven roller component, the other ends of the upper belt and the lower belt are respectively wrapped on driving wheel components, one ends of the two driving wheel components are driven through a gear set, and the other ends of the driving wheel components at the lower ends of the two driving wheel components are connected with a servo motor;

two positioning ear plates are arranged below the right end of the main wall plate, the height of each positioning ear plate is equal to or slightly lower than that of the lower belt, and the lower belt drives the mask to move onto the positioning ear plates;

the main wall board is further fixed with a pressing cylinder through a top plate, the lower end of the pressing cylinder is directly connected with a pressing plate, and the pressing plate presses downwards to enable the material piece to deform downwards and fall to the material receiving belt conveyor.

In some embodiments, the vertical discharging machine comprises a vertical frame and a linear sliding table, the linear sliding table is fixed in the middle of the right side surface of a vertical substrate of the vertical frame, and the vertical lifting end of the linear sliding table is connected with the jacking table;

two sides of the upper end and two sides of the lower end of the right side surface of a vertical base plate of the vertical frame are symmetrically and vertically provided with a transverse extending arm, the middle of the inner side surface of each extending arm is vertically connected with a longitudinal inner connecting plate, the right end of each extending arm is transversely and adjustably connected with an outer connecting seat, and the inner connecting plate and the outer connecting plate of the outer connecting seat are arranged oppositely;

the discharge bin comprises two main wall plates and two movable wall plates, the main wall plates are right-angle bending plates, a left vertical plate of each main wall plate is longitudinally and adjustably connected into the inner connecting plate, a side vertical plate is longitudinally and adjustably connected into the outer extending arm, the movable wall plates are longitudinally and adjustably connected into the outer connecting plate, and the two main wall plates and the two movable wall plates mutually surround to form a storage cavity with a rectangular structure;

the outer side of the extending arm is also longitudinally and adjustably connected with a detection seat, an opposite light sensor is installed on the detection seat, a U-shaped hole is formed in a side vertical plate of the main wall plate, and the U-shaped hole is opposite to the opposite light sensor.

In some embodiments, the upper end and the lower end of the outer side surfaces of the side hanging plate, the left hanging plate and the movable wall plate of the main wall plate are respectively provided with a plurality of internal thread columns, the inner side surface of the inner connecting plate, the inner side surface of the extending arm and the inner side surface of the outer connecting plate are respectively provided with a plurality of long circular grooves, the internal thread columns are matched with the long circular grooves in position, and the internal thread columns are tightly matched in the long circular grooves and can longitudinally slide up and down; a longitudinal long round hole is formed outside the side wall of the long round groove, and the threaded piece penetrates through the longitudinal long round hole and is screwed into a central threaded hole of the internal threaded column.

In some embodiments, the feeding machine further comprises an opening block, an upper flat block of the opening block is in threaded connection with the upper connecting plate, and threaded through holes of two lower lug blocks of the opening block are in threaded connection with a cylinder barrel of the hydraulic buffer;

the lifting guide part comprises a lifting cylinder, two sets of cylindrical guide rails and guide sleeves which are matched with each other, the lifting cylinder is fixed on an upper top plate of the main portal, and the two guide sleeves are symmetrically arranged on two sides of the upper top plate;

the middle of the upper surface of an upper connecting plate of the rotary positioning part is connected with a telescopic rod of a lifting cylinder, two sides of the upper surface are respectively and vertically connected with the lower end of a cylindrical guide rail, the lower surface of the upper connecting plate is connected with a cylinder barrel of a rotary cylinder, the rotating end of the rotary cylinder is vertically connected with the middle of the upper surface of a rotating plate, one side of the upper surface of the rotating plate is fixedly provided with a limiting plate, the rotary cylinder rotates for a set angle, and the limiting plate rotates along with the;

two adjusting plates of the suction assembly are respectively connected with the lower parts of two ends of the rotating plate in a threaded adjustable manner, the lower ends of the four adjusting columns are respectively connected with one suction block, and the upper ends of the four adjusting columns are respectively connected with the adjusting plates.

In some embodiments, the carrying belt is provided with a plurality of positioning baffles which are equally spaced, the adjacent positioning baffles surround and form the material cavity,

the streamline module also comprises a belt frame, wherein the belt frame comprises a bearing plate, feeding guide plates and side guide plates, the two side guide plates are transversely arranged and are respectively and symmetrically connected to two sides of the feeding end of the bearing plate, the two feeding guide plates are longitudinally arranged and are respectively connected to the side guide plates, and the two feeding guide plates and the two side guide plates mutually surround to form a rectangular opening-shaped feeding port;

the two feeding guide plates are respectively symmetrically provided with a longitudinal guide surface which inclines from the middle of the upper surface to the lower end of the inner side surface, and the two lateral guide plates are respectively symmetrically provided with a transverse guide surface which inclines from the middle of the upper surface to the lower end of the inner side surface.

In some embodiments, the wire assembly further comprises a standoff; a guide block is fixed at the right end of the inner side surface of the vertical support, and a positioning block is fixed at the left end of the inner side surface of the vertical support;

the guide block comprises a main block and a side sealing cover, the right end of the upper surface of the main block is provided with a wire inlet, the lower end of the left side surface of the main block is provided with a wire outlet, the upper surface of the positioning block is provided with a transversely through U-shaped groove, and the U-shaped groove is right opposite to the wire outlet; the front end of the U-shaped groove is also provided with an inclined guide surface,

the pressing assembly comprises a pressing cylinder and a pressing plate, the pressing cylinder is connected to the outer side surface of the vertical support, the vertical telescopic end of the pressing cylinder is connected with the rear end of the pressing plate, a lower pressing block is arranged at the front end of the pressing plate, and the lower pressing block is positioned right above the U-shaped groove and can press down the lug rope;

the parallel gas claws of the traction assembly are transversely arranged on the movable plate of the single-shaft linear module, and the two chuck plug bushes are fixed on the parallel fingers of the parallel gas claws;

the longitudinal beam at the right end of the main frame is longitudinally and adjustably connected with two shearing seats, and a vertical support is arranged under each shearing seat; the upper end of the shearing seat is fixed with the shearing cylinder and the lower end is fixed with the transverse seat,

the shearing cylinder is a fulcrum opening and closing type finger cylinder, and the connecting piece is a fisheye rod end joint bearing; the shearing assembly further comprises a connecting piece and a transverse seat, the two connecting pieces are in threaded connection with the rotating fingers of the shearing cylinder, the middle hinge shaft of the scissors is fixed on the transverse seat, two upper handle ends of the scissors are respectively sleeved in the ear holes of the connecting pieces in a shaft mode, and two shearing blades of the scissors are located at the left end of the positioning block and symmetrically located on two sides of the ear rope; the rotating finger is laterally connected with the lower connecting block, and a threaded hole of the lower connecting block is connected with a threaded end of the connecting piece.

In some embodiments, the linear servo electric cylinders of the two lug rope rotation modules are respectively connected to the main frame through the main block, the output end of each linear servo electric cylinder is connected to the middle of the lifting frame, the opening cavities at the two sides of the lifting frame are respectively provided with a rotating motor, the lower end of each rotating motor is directly connected with a pneumatic clamping finger, and two moving finger inserting sleeves of the pneumatic clamping finger are connected with a pair of clamping blocks;

the rotating motor is a servo motor or a stepping motor; the lifting frame is of an I-shaped structure, and the output end of the linear servo electric cylinder is in threaded connection with a central threaded hole of the upper panel of the lifting frame through an adjusting sleeve; the through holes on the two sides of the main block are connected with guide sleeves in a symmetrical shaft sleeve mode, the guide sleeves are connected with cylindrical guide rails in a sliding mode, and the lower ends of the two cylindrical guide rails are symmetrically connected to the two ends of the lifting frame; the rotating electrical machines further comprise induction discs and sensors, an induction disc is fixed to the upper end of a rotating shaft of each rotating electrical machine in a shaft sleeve mode, a U-shaped notch for detection is formed in each induction disc, the sensors are fixed to the side walls of the opening cavities, and the outer edges of the induction discs can rotate in the detection openings of the sensors.

In some embodiments, the clamping block includes a rectangular columnar body, the lower end of the body further extends horizontally to one side to form an extending arm, the inner surface of the extending arm is a vertical plane, the outer end of the extending arm further extends vertically downwards to form a clamping arm, and the clamping block is made of polyurethane or nylon.

In some embodiments, four upper cylinders of an upper bracket of the pressing module are respectively connected with the main beam, a pressing cylinder is arranged in the middle of an upper panel of the upper bracket, linear bearings are arranged at two ends of the upper panel of the upper bracket, a cylindrical rail is axially sleeved on each linear bearing, the cylindrical rails are connected with two ends of an upper fixed block, a telescopic end of the pressing cylinder is connected with the middle of the upper fixed block through a floating joint,

the upper ends of four spring columns are connected in a sliding manner in guide holes at four corners of the upper fixed block, and the lower ends of the spring columns are fixed on a pressing plate made of polyurethane or nylon; each spring post is sleeved with a floating spring.

Drawings

Fig. 1 is a three-dimensional schematic view of a novel automated processing line for a mask according to an embodiment of the present invention;

FIG. 2 is a three-dimensional schematic view of the vertical take-off machine of FIG. 1;

FIG. 3 is a three-dimensional schematic view of the discharge bin of FIG. 2;

FIG. 4 is a three-dimensional schematic view of the outrigger arm shown in FIG. 2;

FIG. 5 is a three-dimensional schematic view of the feeder of FIG. 1;

FIG. 6 is a three-dimensional schematic view of the dual suction assembly of FIG. 5;

FIG. 7 is a three-dimensional schematic view of the blanking machine of FIG. 5;

fig. 8 is a partially enlarged view of the novel automated processing line of the mask shown in fig. 1;

FIG. 9 is a three-dimensional schematic view of the welded assembly and ultrasonic assembly of FIG. 8;

FIG. 10 is a three-dimensional schematic view of the swaging module shown in FIG. 8;

FIG. 11 is a three-dimensional schematic view of the streamline module shown in FIG. 8;

FIG. 12 is a three-dimensional schematic view of the sensing assembly of FIG. 11;

fig. 13 is a three-dimensional schematic view of the belt holder of fig. 11;

FIG. 14 is a three-dimensional schematic view of the active assembly and the driving assembly shown in FIG. 11;

FIG. 15 is a three-dimensional schematic view of the ear cord cutting module of FIG. 8;

figure 16 is a three-dimensional schematic view of the wire assembly of figure 15;

FIG. 17 is a three-dimensional schematic view of the guide block of FIG. 16;

FIG. 18 is a three-dimensional schematic view of the hold-down assembly of FIG. 15;

FIG. 19 is a three-dimensional schematic view of the tow assembly of FIG. 15;

FIG. 20 is a three-dimensional schematic view of the shear assembly of FIG. 15;

FIG. 21 is a three-dimensional schematic view of the ear cord rotation module of FIG. 8;

FIG. 22 is a three-dimensional schematic view of the rotary motor and clamping block of FIG. 21;

a substrate 001 and a receiving belt conveyor 002;

the device comprises a streamline module 01, a feeding port 010, a longitudinal guide surface 0101, a transverse guide surface 0102, a right-angle notch 0103, a rectangular notch 0104, a lower lug plate 0105, a belt groove 0106, a technical tangent plane 0107, a belt frame 011, a bearing plate 0110, a feeding guide 0111, a lateral guide 0112, a bearing column 0113, a driving component 012, a driving wheel 0121, a driving wheel 0122, a driven component 013, a driven wheel 0131, a driving component 014, a driving motor 0140, a motor wheel 0141, a driving belt 0142, a carrying belt 015, a positioning baffle 016, a positioning key strip 017, a detection component 018, an opposite emission light sensor 0181, an elevation adjusting plate 0182, an elevation adjusting screw 0185, a protection plate 0183 and a detection support 0184;

the ear rope cutting device comprises an ear rope cutting module 02, a main frame 1, a cross beam 10, a longitudinal beam 11, a cutting seat 12, a first longitudinal long round hole 121, a first vertical long round hole 122, a cylindrical leg 13, a main beam 14, a bottom plate 15, a wire guide plate 16, a wire guide assembly 2, a vertical support 20, a guide block 21, a main block 210, a wire outlet 211, a wire inlet 212, a side sealing cover 213, a vertical rail 214, a lower arc rail 215, an upper arc rail 216, a first stepped through hole 217, a first threaded blind hole 218, a positioning block 22, a U-shaped groove 221, an inclined guide surface 222, a pressing assembly 3, a pressing cylinder 31, a pressing plate 32, a lower pressing block 321, a lower groove 322, a traction assembly 4, a single-shaft linear module 41, a parallel air claw 42, a clamping head 43, a middle connecting block 44, a cutting assembly 5, a cutting cylinder 51, a connecting piece 52, scissors 53, a scissors body 530, a middle hinge shaft 531, an upper handle end 532, a cutting edge 533, a cushion;

the device comprises an ear rope rotating module 03, a main block 031, a linear servo electric cylinder 032, an adjusting sleeve 0321, a lifting frame 033, a rotating motor 034, an induction disc 0341, a sensor 0342, a pneumatic clamping finger 035, a clamping block 036, a body 0360, a fourth through hole 0362, an extending arm 0363, a clamping arm 0364, a cylindrical guide rail 037, a middle connecting block 038 and a guide sleeve 039; welding assembly 04, ultrasonic assembly 041;

the device comprises a material pressing module 05, an upper bracket 050, a pressing cylinder 051, a floating joint 052, a linear bearing 053, a cylindrical rail 054, an upper fixed block 055, a spring column 056, a pressing plate 057 and a floating spring 058;

an ear rope output module 06; the automatic feeding device comprises a feeding machine 07, a gear set 070, a main wall board 071, an upper belt 072, a lower belt 073, a positioning ear plate 074, a driven roller assembly 075, a driving wheel assembly 076, a lower pressing plate 077, a lower pressing cylinder 078 and a servo motor 079;

the device comprises a vertical discharging machine 08, a long circular groove 0800, a nozzle 0801, an inner seat block 080, a vertical frame 081, a discharging bin 082, a main wall plate 0821, a movable wall plate 0822, a guide plate 0820, an internal thread column 0823, a linear sliding table 083, a jacking table 084, an extending arm 085, an inner connecting plate 086, an outer connecting seat 087, a detection seat 088 and an upper limiting plate 089;

the device comprises a feeding machine 09, a main door frame 091, an elevating guide part 092, an elevating cylinder 0920, a cylindrical guide rail 0921, a guide sleeve 0922, a rotary transposition part 093, a rotary cylinder 0931, an upper linkage plate 0932, a rotating plate 0933, a limiting plate 0934, an opening block 094, a suction assembly 095, a suction block 0951, an adjusting column 0952, an adjusting plate 0953 and an oil pressure buffer 096.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.

Fig. 1 to 22 schematically show a novel automated processing line of a mask according to an embodiment of the present invention. As shown in the figure, the device comprises a vertical discharging machine 08, a feeding machine 09, a streamline module 01, a discharging machine 010 and a receiving belt conveyor 002 which are sequentially arranged in the middle on a substrate 001 of a case from right to left;

the vertical discharging machine 08 comprises a discharging bin 082 with adjustable length and width, a nozzle 0801 is arranged above the discharging bin 082, and a jacking table 084 capable of lifting at a fixed distance in a straight line is arranged in the discharging bin 082, so that stacked tablets sequentially enter a set height;

a lifting guide part 092 is fixed in the middle of a main door frame 091 of the feeding machine 09, the telescopic end of the lifting guide part 092 is connected with a rotary position changing part 093, two ends of the rotary position changing part 093 are respectively connected with a suction component 095, one suction component 095 takes materials from a discharging bin 082, and the other suction component 095 discharges materials from a feeding port 010;

the carrying belt 015 of the streamline module 01 is provided with a plurality of material cavities, the carrying belt 015 moves transversely at a certain distance, each empty-load material cavity sequentially enters a position right below the feeding port 010, and meanwhile, a material sheet of one material cavity enters a position right below the welding assembly 04;

the main frame 1 of the rectangular frame is connected to the middle of the base plate 001, the streamline module 01 transversely penetrates through the main frame 1, the material pressing module 05 is arranged in the middle of the main frame 1, the two longitudinal sides of the main frame 1 are respectively and symmetrically connected with one welding assembly 04, an ultrasonic assembly 041 is arranged right below each welding assembly 04, the two ultrasonic assemblies 041 are symmetrically connected below the base plate 001, each ultrasonic assembly 041 can penetrate through a through hole of the base plate 001 to be attached to the lower part of a material sheet of the carrying belt 015, and the material pressing module 05 compresses the middle of the material sheet;

the two ear rope output modules 06 are respectively connected to the front end and the rear end of the main frame 1, and the ear rope output modules 06 continuously output ear ropes;

the two lead assemblies 2 of the ear rope shearing module 02 are respectively positioned below two sides of the right end of the main frame 1, the lead assemblies 2 are provided with a guide block 21 and positioning blocks 22 from right to left, a pressing assembly 3 is arranged right above each positioning block 22, and the single-shaft linear modules 41 of the two traction assemblies 4 are transversely positioned outside the lead assemblies 2; the cutting components 5 are fixed on two sides of the right end of the main frame 1, the cutting components 5 are positioned at the left end of the positioning block 22, the ear ropes are guided by the guide block 21, the clamping heads 43 of the traction components 4 clamp the ends of the ear ropes, the pressing components 3 press the ear ropes in the positioning block 22, the clamping heads 43 linearly move to pull the ear ropes with set lengths, and the cutting components 5 cut the ear ropes;

the two lug rope rotating modules 03 are symmetrically connected to two sides of the main frame 1 respectively, four clamping blocks 036 of the four lug rope rotating modules 03 clamp four ends of two lug ropes respectively, the four lug rope ends are placed on the material piece in an inward rotating mode, and the lug rope ends and the material piece are welded and plasticized into a whole by the welding assembly 04.

The novel automatic processing assembly line of the mask realizes automatic processing of the mask, a vertical discharging machine 08 is used for automatically outputting a material sheet, a feeding machine 09 is used for transferring the material sheet, a streamline module 01 is used for automatically conveying the material sheet to a welding position, a pressing module 05 is used for pressing the material sheet to be processed, two lug rope output modules 06 continuously output lug ropes, two lug rope shearing modules 02 are used for shearing lug ropes with standard length, two lug rope rotating modules 03 are used for inwards rotating two ends of the lug ropes to form an arc shape and are placed at the welding positions of the two ends of the material sheet, two welding assemblies 04 are welded into a finished product, the streamline module 01 continuously operates, a blanking machine 07 is used for discharging the material sheet in the next material cavity and conveying the material sheet to the welding position; the beneficial effects are as follows: firstly, the production speed is greatly improved by automatically moving the material sheet, automatically processing and placing the lug ropes and automatically welding, the production process is suitable for large-scale continuous operation, human factor errors are avoided, the yield is improved, and the safety problem of operators is avoided; secondly, the material loading cavity of the streamline module 01 can accurately position the material sheets, and the feeding port 010 is arranged, so that the main material sheets accurately enter the material loading cavity, the guidance performance is good, and the high-precision and rapid movement of the main material sheets is realized; thirdly, the ear rope automatic input, automatic cutting and placing device is arranged, so that standardized, rapid and bidirectional placing of the ear ropes is completed, the ear rope placing position degree is high, the ear rope standardization is high, and the quality of a welded product is improved; fourthly, the ear rope shearing device 02 adopts the positioning block 22 to ensure the output straightness of the ear rope, the downward pressing assembly 3 provides a guiding and positioning structure, the pressing and fixing point is fixed and constant, no deviation is caused, and a good foundation is provided for ear rope shearing, the traction assembly 4 adopts the single-shaft straight line module 41 to move transversely, the precision of the length of the ear rope is ensured, the clamping precision and the position precision of the other end are ensured due to the matching of the chuck 43 and the parallel clamping jaws 42, and the shearing assembly 5 with the upper structure adopts the shearing cylinder 51 to automatically shear, so that the shearing is more accurate; fifthly, the ear ropes are automatically bent and placed, so that the production efficiency is high and the yield is high; meanwhile, human factor errors are avoided, the bending arc of the ear rope is standard, after products are welded, the size of the processed mask is the same, and the yield is high; sixthly, the vertical discharging machine 08 automatically outputs the material sheets, the feeding machine 09 transfers the material sheets, and a stack of material sheets are placed on the vertical discharging machine, so that continuous feeding can be performed.

Preferably, the blanking machine 07 comprises two main wall boards 071 which are parallel to each other, two upper belts 072 are arranged on the upper side of the right end of each main wall board 071, two lower belts 073 are arranged on the lower side of each main wall board 071, the lower belts 073 and the upper belts 072 are opposite up and down, the lower belts 073 and the carrying belts 015 are located on the same horizontal plane, the lower belts 073 can be attached to the lower plane of a material sheet of the mask, and the upper belts 072 are attached to the upper surface of the material sheet;

one ends of an upper belt 072 and a lower belt 073 are respectively wrapped on a driven roller wheel assembly 075, the other ends of the upper belt 072 and the lower belt 073 are respectively wrapped on a driving wheel assembly 076, one ends of the two driving wheel assemblies 076 are driven by a gear set 070, and the other ends of the driving wheel assemblies 076 at the lower ends are connected with a servo motor 079;

two positioning ear plates 074 are arranged below the right end of the main wall plate 071, the height of the positioning ear plates 074 is equal to or slightly lower than that of the lower belt 073, and the lower belt 073 drives the mask to move onto the positioning ear plates 074;

the main wall plate 071 further fixes a lower pressing cylinder 078 through a top plate, the lower end of the lower pressing cylinder 078 is directly connected with a lower pressing plate 077, the width of the lower pressing plate 077 is smaller than the gap between the two positioning lug plates 074, and the lower pressing plate 077 presses down to enable the material sheet to deform downwards and fall to a material receiving belt conveyor 002;

the material receiving belt machine 002 is provided with a continuously rotating annular wide belt. The beneficial effects are as follows: this blanking machine 07 can carry out good ejection of compact and push down the ejection of compact action, and complete machine simple structure, tablet obtain effective protection, and servo motor 079 operation precision is high simultaneously, and the position degree is high.

Preferably, the vertical discharging machine 08 comprises a vertical frame 081 and a linear sliding table 083, a horizontal plate of the vertical frame 081 is adjustably connected with the right end of the substrate 001, the linear sliding table 083 is fixed in the middle of the right side face of the vertical frame 081, and the vertical lifting end of the linear sliding table 083 is connected with the jacking table 084;

two sides of the upper end and two sides of the lower end of the right side surface of a vertical base plate of the vertical frame 081 are symmetrically and vertically provided with a transverse extending arm 085, the middle of the inner side surface of each extending arm 085 is vertically connected with a longitudinal inner connecting plate 086, the right end of each extending arm 085 is transversely and adjustably connected with an outer connecting seat 087, and the inner connecting plates 086 and the outer connecting plates 087 of the outer connecting seats are oppositely arranged;

the discharging bin 082 comprises two main wall plates 0821 and two movable wall plates 0822, wherein the main wall plates 0821 are right-angled bent plates, a left vertical plate of the main wall plates 0821 is longitudinally and adjustably connected with the inner connecting plate 086 and a side vertical plate is longitudinally and adjustably connected with the outer extending arm 085, the movable wall plates 0822 are longitudinally and adjustably connected with the outer connecting plate, and the two main wall plates 0821 and the two movable wall plates 0822 are mutually surrounded to form a storage cavity with a rectangular structure;

the outer side of the extending arm 085 is also longitudinally and adjustably connected with a detection seat 088, an opposite light sensor is installed on the detection seat 088, a U-shaped hole is formed in a side vertical plate of the main wall plate 0821, and the U-shaped hole is opposite to the opposite light sensor;

the vertical plate of the upper limiting plate 089 is vertically and adjustably connected with the outer connecting plate; the inclined folded plate of the upper limiting plate 089 is positioned above the storage bin 082;

the upper ends of main wall plate 0821 and movable wall plate 0822 are respectively equipped with guide plate 0820 with outward-turning inclined structure. This vertical ejection of compact machine 08 has realized automatic piece by piece output tablet, and its beneficial effect is: firstly, the main material sheet is automatically output, so that the standby time of a welding machine is greatly shortened, the production speed is greatly improved, the large-scale continuous operation is adapted, meanwhile, no human factor error exists, the material sheet position degree is high, the material sheet cannot be damaged, and the yield is improved; secondly, the discharging machine adopts a side vertical frame, has good installation reference, discharges materials with high precision by a linear sliding table, has a material storage cavity with equal size in a discharging bin, and has high discharging position precision, so that high-precision discharging can be ensured; thirdly, the discharging bin adopts an extending arm and an outer connecting seat to be respectively connected with the main wall plate and the movable wall plate in an adjustable manner, so that a storage cavity with variable length and width is formed, and the discharging bin is suitable for products with different sizes; fourthly, the surface of the material sheet is cleaned by the nozzle, the flatness of the material sheet is improved, the material sheet is ensured to be constant in size, and the material sheet is a dust-free pollution main material sheet.

Preferably, a plurality of internal thread columns 0823 are respectively arranged at the upper ends and the lower ends of the side vertical plate and the left vertical plate of the main wall plate 0821 and the outer side surface of the movable wall plate 0822, a plurality of long circular grooves 0800 are respectively arranged on the inner side surface of the inner yoke plate 086, the inner side surface of the extending arm 085 and the inner side surface of the outer yoke plate, the internal thread columns 0823 are matched with the long circular grooves 0800 in position, and the internal thread columns 0823 are tightly matched in the long circular grooves 0800 and can vertically slide; a longitudinal oblong hole is formed in the side wall of the oblong groove 0800, and a threaded piece penetrates through the longitudinal oblong hole and is screwed into a central threaded hole of the internal threaded column 0823.

The left end of the extending arm 85 is vertically connected with the outer end of the inner seat block 080, and a flat key strip is tightly matched with a first groove of the inner seat block 080 and a groove of the vertical substrate 12; the vertical base plate and the stepped oblong hole of the inner block 080 are connected by a screw. The beneficial effects are as follows: the cooperation of internal thread post, long circular groove and vertical slotted hole for main wallboard and removal wallboard vertically slide about in inner yoke plate, overhanging arm, the outer yoke plate, prevent simultaneously about skew, and the installation accuracy is high, can improve connection structure's intensity moreover greatly.

Preferably, the feeding machine 09 further includes an opening block 094, an upper flat block of the opening block 094 is screwed on the upper connecting plate 0932, and threaded through holes of two lower lugs of the opening block 094 are internally screwed with a cylinder of the hydraulic buffer 096; the lifting guide part 092 comprises a lifting cylinder 0920, two sets of cylindrical guide rails 0921 and guide sleeves 0922 which are matched with each other, the lifting cylinder 0920 is fixed on the upper top plate of the main portal 091, and the two guide sleeves 0922 are symmetrically arranged on two sides of the upper top plate;

the middle of the upper surface of an upper link plate 0932 of the rotary positioning part 093 is connected with an expansion rod of a lifting cylinder 0931, two sides of the upper surface are respectively and vertically connected with the lower end of a cylindrical guide rail 0921, the lower surface of the upper link plate 0932 is connected with a cylinder barrel of the rotary cylinder 0931, the rotating end of the rotary cylinder 0931 is vertically connected with the middle of the upper surface of a rotating plate 0933, one side of the upper surface of the rotating plate 0933 is fixed with a limit plate 0934, the rotary cylinder 0931 rotates for a set angle, and the limit plate 0934 rotates and is attached to an oil;

two adjusting plates 0953 of the suction assembly 095 are respectively screwed under two ends of the rotating plate 0933, the lower ends of the four adjusting columns 0952 are respectively connected to one suction block 0951, and the upper ends of the four adjusting columns 0953 are respectively connected to the adjusting plates 0953. The feeding machine 09 realizes automatic double-station moving of the material sheets, the lifting guide part enables the two suction components to simultaneously ascend or descend above the feeding station and the discharging station, one suction component simultaneously releases the material sheets and the other suction component sucks the solid material sheets, and the rotary transposition part rotates to switch the stations of the two suction components; the beneficial effects are as follows: firstly, the main material sheet is automatically moved, so that the standby time of a welding machine is greatly shortened, the production speed is greatly improved, the large-scale continuous operation is adapted, meanwhile, no human factor error exists, the material sheet placement position is high, the material sheet cannot be damaged, and the yield is improved; secondly, the lifting guide part is matched with a guide rail and a guide sleeve, so that the lifting guide part has good linear mobility, the material sheet in-place precision is high, the main door frame is stable in structure and high in strength, and no vibration exists in the movement; thirdly, the cooperation of location portion can effectively restrict revolving cylinder's turned angle, guarantees the precision of turned position, and the buffer of hydraulic buffer is soft simultaneously, can protect revolving cylinder to receive too big reverse impact load.

Preferably, the main door frame 091 comprises two lateral plates, two foot plates and an upper top plate, and the two longitudinal ends of the lower surface of the upper top plate are respectively and vertically connected with one lateral plate; the upper surfaces of the two foot plates are respectively and vertically connected with the lower surfaces of the lateral plates; the lower surface of the foot plate is provided with a rectangular groove, the rectangular groove is internally inserted and connected with the upper end of a positioning key strip in a threaded manner, and the lower end of the positioning key strip is matched with the positioning key groove of the rack.

Preferably, the hydraulic buffer 096 includes a plastic crash cap fixed to the outer end of the piston rod, the inner end of the piston rod is inserted into an inner cylinder of the cylinder, and the inner cylinder is provided with hydraulic oil and a spring; two adjusting nuts are arranged on the external thread of the cylinder barrel.

Preferably, it is equipped with a plurality of equidistant location baffle 016 to carry thing area 015, and adjacent location baffle 016 surrounds and forms the material chamber, and its beneficial effect is: streamline module 01 adopts location baffle 016 to form and carries the material chamber, carries material chamber cooperation main tablet, can be to tablet accurate positioning

The streamline module 01 further comprises a belt frame 011, the belt frame 011 comprises a bearing plate 0110, feeding guide plates 0111 and side guide plates 0112, the two side guide plates 0112 are transversely arranged and symmetrically connected to two sides of a feeding end of the bearing plate 0110 respectively, the two feeding guide plates 0111 are longitudinally arranged and connected to the side guide plates 0112 respectively at two ends, the two feeding guide plates 0111 and the two side guide plates 0112 mutually surround to form a rectangular open-shaped feeding port 010, and the cross section of the lower end of the feeding port 010, the outline and the size of a material cavity and a material sheet are the same; the beneficial effects are as follows: the feeding port 010 is arranged, so that the main material sheet accurately enters the material loading cavity, the guidance performance is good, no deviation exists, the surface quality and the position accuracy of the material sheet can be ensured, and the high-accuracy rapid movement of the main material sheet is realized;

the two feeding guide plates 0111 are symmetrically provided with longitudinal guide surfaces 0101 inclined from the middle of the upper surface to the lower end of the inner side surface respectively, the two side guide plates 0112 are symmetrically provided with transverse guide surfaces 0102 inclined from the middle of the upper surface to the lower end of the inner side surface respectively, and the upper end of the feeding port 010 is of an inverted trapezoidal structure; the beneficial effects are as follows: the guide surface can further improve the guiding performance and improve the descending speed and the position accuracy of the main material sheet.

The two sides of the bearing plate 0110 are further provided with detection assemblies 018, the opposite-incidence light sensors 0181 of the detection assemblies 018 are connected to the height-adjusting screw holes 0185 of the height-adjusting plate 0182 in a rectangular array in a threaded mode, the upper surface of the height-adjusting plate 0182 is further connected with a protection plate 0183 in a right-angle structure, the protection plate 0183 surrounds the opposite-incidence light sensors 0181, the height-adjusting screw holes 0185 are further connected to the vertical long round holes of the detection support 0184 in an adjusting mode, and the horizontal long round holes of the detection support 0184 are connected to the substrate 001 in an adjustable.

Preferably, the two longitudinal ends of the lower surface of the feeding guide 0111 are respectively provided with a right-angle notch 0103 and a rectangular notch 0104, the widths of the right-angle notch 0103 and the rectangular notch 0104 are larger than the width of the lateral guide 0112, the outer side wall of the rectangular notch 0104 is a lower lug plate 0105, the upper wall of the right-angle notch 0103 and the upper wall of the rectangular notch 0104 are respectively attached to the upper surface of the lateral guide 0112, and the lower lug plate 0105 is in threaded connection with the lateral guide 0112;

the lateral surface of the lower ear plate 0105 is provided with a transverse long round hole, the lateral guide plate 0112 is provided with a plurality of threaded through holes at equal intervals, and the threaded part penetrates through the transverse long round hole and is screwed into the selected threaded through hole. The beneficial effects are as follows: the arrangement enables adjustment of the position and size to accommodate different sized material sheets.

Rectangular belt grooves 0106 are formed in two sides of the upper plane of the bearing plate 0110, and the width of each belt groove 0106 is the same as that of the corresponding carrying belt 015; the beneficial effects are as follows: the belt groove can improve the running straightness of the carrying belt 5 and prevent left and right deviation.

The lower extreme of both sides of loading board 0110 is equipped with the technology tangent plane of slope respectively, and loading board 0110 is through bearing post 0113 threaded connection base plate 001. The beneficial effects are as follows: the process tangent plane can improve the softness when turning at two end angles and reduce the damage to the carrying belt caused by turning stress.

The upper surface of the bearing plate 0110 is provided with a plurality of stepped through holes, the lower end of a lower stepped hole of each stepped through hole is provided with a positioning circular groove, and the upper end of the bearing column 0113 is inserted into the positioning circular groove in a close fit manner.

Preferably, the streamline module 01 further comprises an active component 012, a passive component 013 and a driving component 014; the right end of the bearing plate 0110 is symmetrically provided with two driving wheels 0121 of the driving component 012, the left end of the bearing plate 0110 is symmetrically provided with two driven wheels 0131 of the driven component 013, and each driving wheel 0121 and one driven wheel 0131 are respectively wrapped at two ends of a carrying belt 015; the driving assembly 014 is positioned below the left side of the driving assembly 012, and a motor wheel 0141 of the driving assembly 014 is in transmission connection with a transmission wheel 0122 of the driving assembly 012 through a driving belt 0142; the motor wheel 0141, the transmission wheel 0122, the driving wheel 0121 and the driven wheel 0131 are synchronous belt wheels respectively, and the driving belt 0142 and the carrying belt 015 are synchronous belts; the drive motor 0140 is a servo motor.

Drive assembly 014's driving motor 0140 is located base plate 001 right-hand member below, and driving motor 0140 vertically arranges and threaded connection is on the board that hangs down of motor cabinet, and the horizontal plate of motor cabinet is fixed in loading board 0110. Rectangular grooves in the lower surfaces of the right side frame and the left side frame are inserted into the rectangular grooves and are in threaded connection with the upper end of a positioning key bar 017;

preferably, the wire assembly 2 further comprises a vertical support 20; a guide block 22 is fixed at the right end of the inner side surface of the vertical support 20, and a positioning block 22 is fixed at the left end of the inner side surface of the vertical support; the guide block 21 comprises a main block 210 and a side sealing cover 213, the right end of the upper surface of the main block 210 is provided with a wire inlet 212, the lower end of the left side surface of the main block 210 is provided with a wire outlet 211, the left side of the wire inlet 212 is provided with a left inclined surface, the wire inlet 212 is connected with a vertical channel 214, the two ends of the main block 210 are provided with lower arc channels 215, the middle of the main block is provided with an upper arc channel 216, and the communicated parts of the vertical channel 214, the lower arc channel 215 on the right side, the upper arc channel 216, the lower arc channel 215 on the left side and; a plurality of first stepped through holes 217 are formed in the main block 210, a threaded part in each first stepped through hole 217 is in threaded connection with the upper end of the inner side surface of the vertical support 20, and the side sealing cover 213 is communicated with the first threaded blind hole 218 of the main block 1 through the threaded part; the upper surface of the positioning block 22 is provided with a transversely through U-shaped groove 221, the U-shaped groove 221 is right opposite to the wire outlet 211 from left to right, the U-shaped groove 221 is right opposite to the lower pressing block 321 from top to bottom, and the vertical section profiles are the same; the front end of the U-shaped groove 221 is also provided with an inclined guide surface 222 to form a Y-shaped channel, and the Y-shaped channel has the advantages that: the guide block 21 is more accurate in guiding the ear rope, flexible in output and small in middle stress, and the phenomenon of ear rope interruption or blockage is avoided.

The pressing assembly 3 comprises a pressing cylinder 31 and a pressing plate 32, the pressing cylinder 31 is connected to the outer side surface of the vertical support 20, the vertical telescopic end of the pressing cylinder 31 is connected with the rear end of the pressing plate 32, the front end of the pressing plate 32 is provided with a lower pressing block 321, and the lower pressing block 321 is positioned right above the U-shaped groove 221 and can press down the lug rope;

the pressing cylinder 31 is a double-guide-rod cylinder, the lower surface of the rear end of the pressing block 32 is provided with a lower groove 322 with a rectangular structure, the cross section profiles and the sizes of the lower groove 322 and an upper top plate of the pressing cylinder 31 are the same, and the upper top plate is attached to and in threaded connection with the lower groove 322; the lower pressing block 321 is made of polyurethane or nylon. The beneficial effects are as follows: the lower press block 321 selected by the material can reduce the pressure loss deformation of the ear rope.

The right ends of the two beams 10 of the main frame 1 are respectively provided with a wire guide plate 16, and the ear ropes enter the wire inlet 212 through long round wire holes of the wire guide plates 16. The beneficial effects are as follows: the wire guide 16 further improves the output flexibility of the ear cord.

The parallel air claw 42 of the traction component 4 is transversely arranged on the moving plate of the single-shaft linear module 41, and the two chucks 43 are inserted and fixed on the parallel fingers of the parallel air claw 42;

the traction assembly 4 further comprises a middle connecting block 44, the middle of the middle connecting block 44 is in threaded connection with a moving plate of the single-shaft linear module 41, the lower portion of the outer side of the middle connecting block 44 is in threaded connection with a drag chain of the single-shaft linear module 41, and a groove in the inner side of the middle connecting block 44 is in threaded connection with the lower portion of the parallel air claw 42;

the rectangular hole at the rear end of the clamping head 43 is inserted and sleeved with the parallel fingers of the parallel gas claw 42, the inner flat plate is arranged at the front end of the clamping head 43, and the clamping head 43 can be made of polyurethane or nylon.

A longitudinal beam 11 at the right end of the main frame 1 is longitudinally and adjustably connected with two shearing seats 12, and a vertical support 20 is arranged under each shearing seat 12; the upper end of the shearing base 12 is fixed with the shearing cylinder 51 and the lower end is fixed with the transverse base 54,

shearing cylinder 51 is fulcrum switching type finger cylinder, and its beneficial effect is: this finger cylinder of selection has good simultaneity, just in time lies in the intermediate point during shearing, can not take place behind the ear rope deformation that skew arouses around the shearing point to ear rope length uneven phenomenon.

The connecting piece 52 is a fisheye rod end joint bearing; the shearing assembly 5 further comprises a connecting piece 52 and a transverse seat 54, the two connecting pieces 52 are in threaded connection with the rotating fingers of the shearing cylinder 51, the middle hinge shaft 531 of the scissors 53 is fixed on the transverse seat 54, the two upper handle ends 532 of the scissors 53 are respectively sleeved in the ear holes of the connecting pieces 52 in a sleeved mode, and the two shearing edges 533 of the scissors 53 are located at the left end of the positioning block 22 and symmetrically located on the two sides of the ear rope; the rotating finger is laterally connected with the lower coupling block 55, and the threaded hole of the lower coupling block 55 is connected with the threaded end of the connecting piece 52.

Preferably, the scissors 53 comprise two scissors bodies 530, each scissors body 530 extending vertically to an upper end to form an upper handle end 532 and to a lower end to form a cutting edge 533; the middle hinge shaft 531 is a hexagon socket screw, and the middle hinge shaft 531 is in threaded connection with a boss of the transverse seat 54; the two scissors bodies 530 are rotatably connected to the middle hinge shaft 531, two cushion covers 534 are sleeved on the middle hinge shaft 531, two sides of one cushion cover 534 are respectively attached to the screw cap of the middle hinge shaft 531 and the scissors body 530 at the outer side, and two sides of the other cushion cover 534 are respectively attached to the boss and the scissors body 530 at the inner side. The beneficial effects are as follows: the scissors 53 can cut softly with high quality.

The shearing seat 12 is of a right-angle structure, a horizontal plate of the shearing seat 12 is provided with a first longitudinal long circular hole 121, and a threaded piece penetrates through the first longitudinal long circular hole 121 and is in threaded connection with the longitudinal beam 11; a plurality of second vertical long round holes are formed in the upper end and the lower end of the vertical plate of the shearing seat 12, the threaded piece penetrates through the first vertical long round hole 122 in the upper end to be in threaded connection with the shearing cylinder 51, and the threaded piece penetrates through the first vertical long round hole 122 in the lower end to be in threaded connection with the transverse seat 54.

Preferably, the linear servo electric cylinders 032 of the two ear rope rotating modules 03 are respectively connected to the main frame 1 through main blocks 031, the output end of each linear servo electric cylinder 032 is connected to the middle of the lifting frame 033, a rotating motor 034 is respectively installed in the opening cavities at two sides of the lifting frame 033, the lower end of each rotating motor 034 is directly connected with a pneumatic clamping finger 035, and two moving finger inserting sleeves of the pneumatic clamping finger 035 are connected with a pair of clamping blocks 036;

the rotary motor 034 is a servo motor or a stepping motor; the output end of the linear servo electric cylinder 032 is in threaded connection with a central threaded hole of the upper panel of the lifting frame 033 through an adjusting sleeve 0321; the through holes at the two sides of the main block 031 are connected with guide sleeves 039 through symmetrical shaft sleeves, the guide sleeves 039 are connected with cylindrical guide rails 037 in a sliding manner, and the lower ends of the two cylindrical guide rails 036 are symmetrically connected with the two ends of the lifting rack 033; the rotating motor 034 further comprises an induction disc 0341 and a sensor 0342, the induction disc 0341 is fixed to the upper end of the rotating shaft of each rotating motor 034 through a shaft sleeve, a U-shaped notch for detection is formed in the induction disc 0341, the sensor 0342 is fixed to the side wall of the opening cavity, and the outer edge of the induction disc 0341 can rotate in the detection port of the sensor 0342. The beneficial effects are as follows: the cooperation of the cylindrical guide rail and the guide sleeve ensures high vertical lifting and descending verticality, the rotating angle of the rotating motor is accurate, the arc-shaped ear rope can be rotated, the pneumatic clamping finger moves stably, the clamping and centering performance is good, and the clamping point is ensured not to deviate; the induction disc and the sensor can further improve the stop and start precision of the rotary motor, the rotation angle precision is high, the arc standards of the lug ropes are uniform, and the placing position precision is high; the opening cavity enables the overall structure to be simple, the rotating motor is effectively protected, and meanwhile, the lifting frame and the clamping block are simple in structure, compact in overall structure, small in size and convenient for arrangement of other machines.

Preferably, the crane 033 comprises an upper panel, a lower base plate and a vertical plate, wherein the upper end of the vertical plate is in threaded connection with the middle of the upper panel, and the lower end of the vertical plate is in threaded connection with the middle of the lower base plate, so that an I-shaped structure is formed; the open cavity is formed by mutually surrounding an upper panel, a lower bottom plate and a vertical plate, and two through holes are symmetrically distributed on the lower bottom plate.

Preferably, the clamp splice 036 includes rectangular column's body 0361, and body 0361 is equipped with the rectangle through-hole that runs through upper and lower surface, and the outer wall of rectangle through-hole symmetry respectively is equipped with fourth through-hole 0362, and the removal indicates the axle sleeve in the rectangle through-hole, and the screw thread spare passes the screw hole of rectangle through-hole screw in removal finger.

The lower end of the body 0361 further extends horizontally to one side to form an extending arm 0363, the inner surface of the extending arm 0363 is a vertical plane, the outer end of the extending arm 0363 further extends vertically downwards to form a clamping arm 0364, and the clamping block 036 is made of polyurethane or nylon.

Preferably, the rotating shaft of the rotating motor 034 passes through a lower wall through hole of the open cavity and is directly connected with a middle connecting block 038; the cylinder barrel of the pneumatic clamping finger 035 is fixed below the middle connecting block 038,

the middle connecting block 038 is provided with a central shaft hole, two ends of the middle connecting block are symmetrically provided with fastening threaded holes, a rotating shaft of the rotating motor 034 is tightly inserted into the central shaft hole in a matching manner, and the front end of a fastening screw abuts against and is attached to the rotating shaft;

four corners of the middle connecting block 038 are also provided with four arc grooves, and nuts of the cap screws are positioned in the arc grooves. Two long round holes are further formed in the two ends of the main block 031, and the threaded piece is in threaded connection with the bottom plate 001 through the long round holes.

Preferably, the main frame 1 comprises four cylindrical legs 13, two main beams 14, two cross beams 10 and a longitudinal beam 11, the two cross beams 10 are arranged in parallel and oppositely, the two main beams 14 are arranged longitudinally and oppositely, two ends of the two main beams 14 are respectively and symmetrically connected to the two cross beams 10, the four cylindrical legs 13 are vertically arranged and arranged, the upper ends of the four cylindrical legs are respectively in threaded connection with the lower ends of the two cross beams 10, the lower ends of the cylindrical legs 13 are connected with a substrate 001, so that a rectangular framework is formed, and two ends of the longitudinal beam 11 are respectively connected with the right ends of the lower surfaces of;

two transverse bottom plates 15 are further symmetrically arranged in the main frame 1, two single-shaft linear modules 41 are respectively in threaded connection with the inner side of each bottom plate 15, and the right end of the inner side of each bottom plate 15 is further connected with a vertical support 20;

two ear rope output module 06 are connected respectively in the middle of crossbeam 10, connect the material pressing module 05 both ends that transversely set up respectively in the middle of two girder 14, and two girder 14 outsides are symmetrical connection in proper order respectively and are transversely set up welding assembly 04 and ear rope rotation module 03.

Preferably, the pressing module 05 comprises an upper support 050, four upper cylinders of the upper support 050 are respectively connected to the main beams 14 of the main frame 1, a pressing cylinder 051 is installed in the middle of an upper panel of the upper support 050, linear bearings 053 are arranged at two ends of the upper panel, a cylindrical rail 054 is sleeved on each linear bearing 053, the cylindrical rail 054 is connected with two ends of an upper fixed block 055, the telescopic end of the pressing cylinder 051 is connected to the middle of the upper fixed block 055 through a floating joint 052,

the upper ends of four spring columns 056 are connected in a sliding way in the guide holes at the four corners of the upper fixed block 055, and the lower ends of the spring columns 056 are fixed on a pressing plate 057 made of polyurethane or nylon; each spring column 056 is sleeved with a floating spring 058. The beneficial effects are as follows: the elastic pressing is beneficial to protecting the material sheet.

What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.