阅读说明：本技术 一种带分料盘的互感器真空浇注罐 (Mutual inductor vacuum pouring tank with material distribution disc ) 是由 张爱民 于 2021-01-12 设计创作，主要内容包括：一种带分料盘的互感器真空浇注罐,属互感器制造技术领域,包括罐体、浇注部件、分料部件和连接部件,浇注部件安装在罐体顶部,分料部件通过连接部件安装在罐体的内部,分料部件位于浇注部件的下方。罐体包括侧壁,侧壁为罐体的等直段。浇注部件包括主管、副管,主管安装在罐体顶部,可在罐体顶部旋转,副管对接在主管底部。分料部件包括分料盘、分料格、收集斗、出料管和伸缩管,分料盘为环形结构,分料盘上通过隔板分隔为多个分料格,分料格底部连接收拢状收集斗,收集斗底部连接出料管,出料管上安装伸缩管。连接部具有四组,每组连接部包括下接头、钢索和上接头,下接头连接在分料盘的侧壁,上接头连接在侧壁顶部,钢索连接下接头和上接头。(A mutual inductor vacuum casting tank with a material distribution disc belongs to the technical field of mutual inductor manufacturing and comprises a tank body, a casting part, a material distribution part and an interconnecting piece, wherein the casting part is arranged at the top of the tank body, the material distribution part is arranged in the tank body through the interconnecting piece, and the material distribution part is positioned below the casting part. The jar body includes the lateral wall, and the lateral wall is the equal straight section of jar body. The pouring part comprises a main pipe and an auxiliary pipe, the main pipe is arranged at the top of the tank body and can rotate at the top of the tank body, and the auxiliary pipe is butted at the bottom of the main pipe. The material distribution part comprises a material distribution disc, material distribution grids, a collection hopper, a discharge pipe and a telescopic pipe, the material distribution disc is of an annular structure and is divided into a plurality of material distribution grids by partition plates, the bottom of each material distribution grid is connected with the collection hopper in a furled mode, the bottom of the collection hopper is connected with the discharge pipe, and the telescopic pipe is installed on the discharge pipe. The connecting portions are provided with four groups, each group of connecting portions comprises a lower joint, a steel cable and an upper joint, the lower joints are connected to the side walls of the material distribution discs, the upper joints are connected to the tops of the side walls, and the steel cable is connected with the lower joints and the upper joints.)

1. The utility model provides a mutual-inductor vacuum casting jar of area branch charging tray, including a jar body (10), pouring part (20), divide material part (30) and adapting unit (40), a serial communication port, pouring part (20) are installed at jar body (10) top, divide material part (30) to install the inside at jar body (10) through adapting unit (40), divide material part (30) to be located the below of pouring part (20), jar body (10) are including lateral wall (11), lateral wall (11) are the equal straight section of jar body (10), pouring part (20) are including being responsible for (21), auxiliary pipe (22), be responsible for (21) and upwards connect the feeding part of gating system, be responsible for (21) and install at jar body (10) top, can be rotatory at jar body (10) top, auxiliary pipe (22) dock in being responsible for (21) bottom, auxiliary pipe (22) are the return bend, divide material part (30) to include branch charging tray (31), A material distribution grid (32) and a collection hopper (33), discharging pipe (34) and flexible pipe (35), branch charging tray (31) are the loop configuration, divide charging tray (31) to go up to separate for a plurality of branch check (32) through the baffle, divide check (32) to be located under the radius of rotation of auxiliary pipe (22), divide check (32) bottom to connect and draw in form collecting hopper (33), collecting hopper (33) bottom is connected discharging pipe (34), install flexible pipe (35) on discharging pipe (34), discharging pipe (34) are connected to flexible pipe (35) one end, the pouring gate of mutual-inductor casting mould is directly docked to the other end, connecting portion (40) have four groups, every group connecting portion (40) include lower clutch (41), cable wire (42) and top connection (43), lower clutch (41) are connected at the lateral wall of branch charging tray (31), top connection (43) are connected at lateral wall (11) top, lower clutch (41) and top connection (43) are connected to cable wire (42).

2. The transformer vacuum casting pot with the distribution tray according to claim 1, characterized in that the side wall (11) is uniformly provided with observation windows (12).

3. The mutual inductor vacuum casting pot with the distributing disc as claimed in claim 1, wherein a hand wheel (23) is mounted on the main pipe (21) outside the pot body (10), and the hand wheel (23) is rotated to drive the main pipe (21) to rotate.

4. The transformer vacuum casting tank with a distribution tray according to claim 1, characterized in that the discharge pipe (34) is connected to the lowest part of the collection hopper (33).

Technical Field

The invention belongs to the technical field of mutual inductor manufacturing, and particularly relates to a mutual inductor vacuum pouring tank with a material distribution disc.

Background

During the manufacturing process of the mutual inductor, the mutual inductor coil needs to be subjected to sealed casting, and equipment used in the process is generally a vacuum casting tank. The vacuum casting tank is diversified, a rotatable casting pipe is installed at the top of the vacuum tank in the vacuum casting tank used in the mutual inductor production site, mutual inductor casting molds are placed below the casting pipe through a trolley, after the mutual inductor molds are completely cast, the casting pipe is rotated to cast the next mold, after the casting work of a batch of mutual inductor molds is completed, the casting tank is opened, the trolley is moved, and the process is repeated to complete the casting work of the next batch of mutual inductor molds.

The mutual inductor mould is arranged on a pouring trolley, the trolley is pushed into a pouring tank, one person needs to rotate a pouring pipe, the other person moves the mutual inductor mould in the tank, the pouring pipe is aligned with a pouring port of the mould, and the trolley is synchronously matched and moved, so that the mould can only be placed below the circumference of the rotating pouring pipe, and the trolley moves back and forth in the pouring tank to be matched with the rotating radius of the pouring pipe. And after the mould is adjusted, closing the pouring tank and pouring the mutual inductor.

The operation has at least two disadvantages, one is that the pouring tube and the mutual inductor mold have a certain distance, when the pouring tube is rotated, the pouring tank is closed and vacuumized in the tank, and whether the pouring tube is aligned to the pouring gate of the mold can only be checked through the observation window on the side wall of the tank body, so that the operation difficulty is high, the pouring tube can be adjusted in place by multiple attempts, the working efficiency is greatly reduced, and the material waste is caused; secondly, the number of the pouring in each batch is small, the vacuum in the tank needs to be relieved when the next batch of moulds are poured, the tank body is opened for operation, the operation is complex, the time is wasted, extra energy loss is brought, and the efficiency is low.

Disclosure of Invention

The invention provides a mutual inductor vacuum pouring tank with a material distribution disc, which aims to solve the problems in the background technology.

The technical problem solved by the invention is realized by adopting the following technical scheme:

the utility model provides a mutual-inductor vacuum casting jar of area branch charging tray, includes a jar body, pouring part, divides material part and adapting unit, and the pouring part is installed at jar body top, divides the material part to install in the inside of jar body through adapting unit, divides the material part to be located the below of pouring part.

The jar body includes the lateral wall, and the lateral wall is the equal straight section of jar body. The pouring part comprises a main pipe and an auxiliary pipe, the main pipe is upwards connected with a feeding part of the pouring system, the main pipe is arranged at the top of the tank body and can rotate at the top of the tank body, the auxiliary pipe is in butt joint with the bottom of the main pipe, and the auxiliary pipe is a bent pipe. The material distributing part comprises a material distributing disc, material distributing grids, a collecting hopper, a discharging pipe and a telescopic pipe, the material distributing disc is of an annular structure and is divided into a plurality of material distributing grids through a partition plate, the material distributing grids are located under the rotating radius of the auxiliary pipe, the bottom of each material distributing grid is connected with the collecting hopper in a furling shape, the discharging pipe is connected to the bottom of the collecting hopper, the telescopic pipe is installed on the discharging pipe, one end of the telescopic pipe is connected with the discharging pipe, and the other end of the telescopic pipe is directly butted with a pouring. The connecting parts are provided with four groups, each group of connecting parts comprises a lower joint, a steel cable and an upper joint, the lower joints are connected to the side walls of the material distribution discs, the upper joints are connected to the tops of the side walls, the steel cable is connected with the lower joints and the upper joints, and the powder parts are stably connected inside the tank body through the four groups of connecting parts.

Furthermore, observation windows are uniformly distributed on the side wall, and operators can observe the pouring progress in the tank body from the outside conveniently through the observation windows.

Furthermore, a hand wheel is arranged on a main pipe outside the tank body, and the hand wheel is rotated to drive the main pipe to rotate.

Further, the discharging pipe is connected at the bottommost of collecting the fill, and this kind of structural style can make full use of pouring material, avoids the material to remain and causes the waste in dividing the material check.

The invention provides a mutual inductor vacuum casting tank with a material distribution disc, which has the following beneficial effects:

1. according to the technical scheme, the material distribution disc is designed according to the matching of the rotating radius of the pouring tube, the pouring tube is always positioned above the material distribution disc in the rotating process, and the material waste in the rotating link of the pouring tube can be effectively avoided;

2. the material distribution disc is divided into a plurality of material distribution grids, each material distribution grid corresponds to one mutual inductor mold, the material distribution grids and the pouring gate of the mutual inductor mold can be in butt joint through the telescopic pipe before the pouring is started, the pouring pipe does not need to be operated in the pouring intermittence to align to the pouring gate of the mutual inductor mold, the working efficiency is greatly improved, and the material waste of the operation link is effectively avoided;

3. according to the technical scheme, a plurality of mutual inductor moulds can be placed at one time, the number of the mutual inductor moulds is 2-4 times that of the mutual inductors poured by the traditional method, all the mutual inductor moulds connected with the telescopic pipes are poured in one round of pouring operation, the number of times of opening the tank in midway is reduced, the working efficiency is improved, and energy waste caused by repeated vacuumizing is avoided;

4. when a pouring pipe is rotated to align with a pouring gate of a mutual inductor mold, the traditional pouring tank needs to be adjusted repeatedly, sometimes the adjustment can be completed by matching the movement of a trolley, materials can drop on the trolley in the adjusting process, the trolley needs to be cleaned frequently, and the technical scheme can effectively control the problem;

5. traditional pouring mode is when dealing with the mutual-inductor mould of different specifications, co-altitude and different shapes, and the operation degree of difficulty is particularly outstanding, no matter the mould is put or the pouring pipe is aimed at the operation, and the degree of difficulty is all very big, and this problem can effectively be solved to this technical scheme, and the mould of different specifications is put neatly back and is aimed at the sprue gate through flexible pipe, need not to aim at the mould sprue gate through rotating the pouring pipe in the pouring is gone on.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a right side view of the present invention;

FIG. 3 is an internal schematic view of the present invention;

FIG. 4 is an exploded view of the present invention;

FIG. 5 is a bottom schematic view of the dispensing tray of the present invention;

in the figure: 10. the automatic feeding device comprises a tank body, 11 side walls, 12 observation windows, 20 pouring parts, 21 main pipes, 22 auxiliary pipes, 23 hand wheels, 30 distributing parts, 31 distributing discs, 32 distributing grids, 33 collecting hoppers, 34 discharging pipes, 35 telescopic pipes, 40 connecting parts, 41 lower joints, 42 steel cables and 43 upper joints.

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Referring to fig. 1-5, the transformer vacuum casting tank with a distributing tray comprises a tank body 10, a casting part 20, a distributing part 30 and a connecting part 40, wherein the casting part 20 is installed on the top of the tank body 10, the distributing part 30 is installed inside the tank body 10 through the connecting part 40, and the distributing part 30 is located below the casting part 20.

The tank body 10 comprises a side wall 11 and an observation window 12, in order to express the technical scheme of the invention more clearly, the tank body 10 of the technical scheme is only partially shown, the side wall 11 is an equal straight section of the tank body 10, the observation windows 12 are uniformly distributed on the side wall 11, and the observation windows 12 are convenient for an operator to observe the pouring progress in the tank body 10 from the outside.

The pouring part 20 comprises a main pipe 21, an auxiliary pipe 22 and a hand wheel 23, the main pipe 21 is upwards connected with a feeding part of a pouring system, the main pipe 21 is installed at the top of the tank body 10 and can rotate at the top of the tank body 10, the auxiliary pipe 22 is butted at the bottom of the main pipe 21, the auxiliary pipe 22 is a bent pipe, so that when the main pipe 21 rotates, the auxiliary pipe 22 turns to another direction to continue pouring, the hand wheel 23 is installed on the main pipe 21 outside the tank body 10, the hand wheel 23 is rotated to drive the main pipe 21 to rotate, and certainly, a bevel gear transmission is arranged at the butt joint of the hand wheel 23 and the.

The material distributing part 30 comprises a material distributing disc 31, material distributing grids 32, a collecting hopper 33, a material discharging pipe 34 and an expansion pipe 35, the material distributing disc 31 is of an annular structure, the material distributing disc 31 is divided into a plurality of material distributing grids 32 through partition plates, the material distributing grids 32 are located under the rotating radius of the auxiliary pipe 22, the collecting hopper 33 is connected to the bottom of the material distributing grids 32 in a furled shape, the material discharging pipe 34 is connected to the bottom of the collecting hopper 33, the material discharging pipe 34 is connected to the bottommost part of the collecting hopper 33, the pouring materials can be fully utilized in the structural mode, and waste caused by the fact that the materials. An extension pipe 35 is arranged on the discharge pipe 34, one end of the extension pipe 35 is connected with the discharge pipe 34, and the other end of the extension pipe 35 is directly butted with a pouring port of a mutual inductor pouring mold, so that the waste of pouring materials is further avoided.

The connecting parts 40 are four groups, each group of connecting parts 40 comprises a lower joint 41, a steel cable 42 and an upper joint 43, the lower joint 41 is connected to the side wall of the distributing tray 31, the upper joint 43 is connected to the top of the side wall 11, the steel cable 42 is connected with the lower joint 41 and the upper joint 43, and the four groups of connecting parts 40 stably connect the powder part 30 in the tank body 10.

The working principle of the invention is as follows: arranging the mutual inductor moulds on a trolley, arranging the mutual inductor moulds according to the number of the distribution grids 32, feeding the trolley and the arranged mutual inductor moulds into a tank body 10, connecting an extension pipe 35 on a pouring port of the mutual inductor mould and a discharge pipe 34 of a distribution tray 31, determining the number of the extension pipes 35 according to the number of the mutual inductor moulds, connecting each mutual inductor pouring mould on one discharge pipe 34 through the extension pipe 35, closing the tank body 10 and vacuumizing the tank body 10, rotating a pouring part 20 through a hand wheel 23, observing on an observation window 12 until an auxiliary pipe 22 of the pouring part 20 is aligned with any one distribution grid 32, operating a feeding system of the pouring tank to start supplying materials to the mutual inductor moulds, observing the pouring progress through the observation window 12, rotating the pouring part 20 through the hand wheel 23 after a first mutual inductor mould finishes pouring, and aligning the auxiliary pipe 22 with the next distribution grid 32, and (4) continuing the pouring operation and repeating the operation until all the mutual inductor molds are poured, after the solidification is finished, opening the tank body 10, taking down the extension tube 35, taking out the trolley, and finishing the pouring operation of the mutual inductor molds in one round.

The above embodiments mainly illustrate the mutual inductor vacuum casting pot with the distributing tray of the invention. While only a limited number of embodiments and features have been described, those skilled in the art will recognize that the invention can be embodied in many other forms without departing from the spirit or scope thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, and various modifications and alternative arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.