Papermaking processing method

文档序号:730776 发布日期:2021-04-20 浏览:35次 中文

阅读说明:本技术 一种造纸加工方法 (Papermaking processing method ) 是由 冯广义 于 2021-01-22 设计创作,主要内容包括:本发明公开了一种造纸加工方法,属于造纸设备技术领域,所述方法基于一造纸设备来实现,设备包括毛毡、烘缸机构、起皱刮刀机构、防黄边机构、辅助剂喷涂机构和循环保温机构,烘缸机构包括烘缸本体、扰流排水组件和两个空间变化组件,烘缸本体呈水平设置且烘缸本体的两端均设有固定轴,两个固定轴与烘缸本体之间均通过环面辊柱轴承连接,起皱刮刀机构包括固定架、感应组件、传动组件和起皱刮刀组件,所述感应组件和起皱刮刀组件均安装在固定架的上端且感应组件和起皱刮刀组件之间通过传动组件连接。本发明能够有效防止造纸黄边的出现,降低刮刀片的磨损程度,延长其使用寿命,能够降低在加工过程中能源的消耗。(The invention discloses a papermaking processing method, which belongs to the technical field of papermaking equipment, and is realized based on the papermaking equipment, wherein the equipment comprises a felt, a drying cylinder mechanism, a wrinkling scraper mechanism, a yellow edge prevention mechanism, an auxiliary agent spraying mechanism and a circulating heat preservation mechanism, the drying cylinder mechanism comprises a drying cylinder body, a turbulent flow drainage assembly and two space change assemblies, the drying cylinder body is horizontally arranged, two ends of the drying cylinder body are respectively provided with a fixed shaft, the two fixed shafts are connected with the drying cylinder body through a toroidal roller bearing, the wrinkling scraper mechanism comprises a fixed frame, an induction assembly, a transmission assembly and a wrinkling scraper assembly, the induction assembly and the wrinkling scraper assembly are both arranged at the upper end of the fixed frame, and the induction assembly and the wrinkling scraper assembly are connected through the transmission assembly. The invention can effectively prevent the occurrence of yellow edges in papermaking, reduce the abrasion degree of the scraper blade, prolong the service life of the scraper blade and reduce the energy consumption in the processing process.)

1. A method of manufacturing paper, the method being implemented on the basis of a paper manufacturing apparatus, characterized in that: comprises a felt (1), a drying cylinder mechanism (2), a wrinkling scraper mechanism (3), a yellow edge prevention mechanism (4), an auxiliary agent spraying mechanism and a circulating heat preservation mechanism (6), wherein the circulating heat preservation mechanism (6) is positioned above the drying cylinder mechanism (2), the wrinkling scraper mechanism (3) is arranged on one side of the drying cylinder mechanism (2), the yellow edge prevention mechanism (4) is arranged at the lower end of one end of the circulating heat preservation mechanism (6) and is arranged towards the drying cylinder mechanism (2), one side of the felt (1) is attached to the drying cylinder mechanism (2), the auxiliary agent spraying mechanism is positioned at the lower end of the drying cylinder mechanism (2), the drying cylinder mechanism (2) comprises a drying cylinder body (2 a), a turbulent flow drainage component (2 b) and two space change components (2 c), the drying cylinder body (2 a) is horizontally arranged, and both ends of the drying cylinder body (2 a) are respectively provided with a fixed shaft (7), the two fixed shafts (7) are connected with the drying cylinder body (2 a) through toroidal roller bearings, the turbulent flow drainage component (2 b) and the two space change components (2 c) are arranged in the drying cylinder body (2 a), the wrinkling scraper mechanism (3) comprises a fixed frame (3 a), an induction component (3 b), a transmission component (3 c) and a wrinkling scraper component (3 d), the induction component (3 b) and the wrinkling scraper component (3 d) are both arranged at the upper end of the fixed frame (3 a), and the induction component (3 b) is connected with the wrinkling scraper component (3 d) through the transmission component (3 c);

the papermaking processing method comprises the following steps:

(1) spraying a coating on the surface of the drying cylinder body through an auxiliary spraying mechanism, adhering paper pulp on the surface of the drying cylinder body through a felt, introducing steam into the drying cylinder body through a steam channel for heating and drying while the drying cylinder body rotates for drying, and driving internal cooling water to rotate by the rotation of the drying cylinder body;

(2) when a water ring generated by rotation of cooling water strikes the turbulence rod, formed water flow can flow to the end part of the drying cylinder body along the inclination of the turbulence rod, so that the cooling water flows into the drainage groove, then the cooling water is discharged from the drainer through continuous introduction of steam and pressure, and the steam and the cooling water are introduced into the circulating heat preservation box through the two circulating pipes;

(3) the cooling water flows downwards uniformly along the paths of the flow baffles and acts with steam to heat the bottom of the circulating heat-insulating box, the paper is dried under the combined action of the circulating heat-insulating box and the drying cylinder body, the cooling water in the circulating heat-insulating box can be sprayed to the edge of the paper by the work of the water pump and the water spray head, the occurrence of yellow edges is prevented by wetting, the rotating speed of the induction roller is the same as that of the drying cylinder body when in work, so that no friction force exists between the induction roller and the drying cylinder body, when the induction roller induces the concave-convex of the drying cylinder body to cause vibration, the two fixed blocks are driven to move, so that the two transmission rods move, the transmission rods drive the transmission racks to pull the transmission gears to rotate, the transmission gears drive the transmission shafts to drive the first transmission wheels to rotate, the second transmission wheels are pulled, when the protruding of dryer body rotated to scraper blade department, the vibration range of scraper blade reduced to make the more even that the paper corrugates.

2. A method of manufacturing paper according to claim 1, characterized in that: dryer body (2 a) are cylindricly, are equipped with in dryer body (2 a) and hold chamber (2 a 1), the inside both ends of dryer body (2 a) all are equipped with water drainage tank (2 a 2), the transversal trapezium structure of personally submitting the inversion of water drainage tank (2 a 2), two the one end of fixed axle (7) all extends to the dryer body (2 a) inboard hold chamber (2 a 1) in, every all be equipped with steam channel (7 a), drainage channel (7 b) and inflation channel (7 c) that set gradually from inside to outside in fixed axle (7), every the one end of fixed axle (7) all is equipped with three connector (7 d), and three connector (7 d) are linked together with steam channel (7 a), drainage channel (7 b) and inflation channel (7 c) respectively.

3. A method of manufacturing paper according to claim 2, characterized in that: the turbulent flow drainage component (2 b) comprises a plurality of turbulent flow rods (2 b 1), two connecting rings (2 b 2), two drainage hoses (2 b 3) and two drainers (2 b 4), wherein the turbulent flow rods (2 b 1) are circumferentially arranged in the accommodating cavity (2 a 1), and every vortex pole (2 b 1) all is the slope setting, through two go-between ring (2 b 2) fixed connection, two between all vortex poles (2 b 1) go-between ring (2 b 2) are connected with the one end of two fixed axles (7) respectively, and the one end of two fixed axles (7) all is equipped with dead lever (2 b 5), two drainer (2 b 4) are installed respectively in the one end of two dead levers (2 b 5) and two drainer (2 b 4) are located two water drainage tank (2 a 2) respectively, and two drainer (2 b 4) are connected through drainage hose (2 b 3) between two drainage channel (7 b) at two fixed axle (7) middle parts respectively.

4. A method of manufacturing paper according to claim 2, characterized in that: each space change component (2 c) comprises an elastic interlayer (2 c 1) and a connecting ring (2 b 2), the connecting ring (2 b 2) is sleeved on the fixed shaft (7), the connecting ring (2 b 2) is rotatably connected with the fixed shaft (7) through a sealing bearing, the middle of the elastic interlayer (2 c 1) is connected with the connecting ring (2 b 2), the edge of the elastic interlayer (2 c 1) is fixedly connected with the drying cylinder body (2 a), a vent hole (2 c 2) is formed in the side wall of each fixed shaft (7), and the vent hole (2 c 2) is communicated with the space between the elastic interlayer (2 c 1) and the drying cylinder body (2 a).

5. A method of manufacturing paper according to claim 2, characterized in that: the circulating heat preservation mechanism (6) comprises a circulating heat preservation box (6 a) and two circulating pipes (6 b), the circulating heat preservation box (6 a) is located right above the drying cylinder body (2 a), the circulating heat preservation box (6 a) is communicated with a water drainage channel (7 b) in the middle of the two fixed shafts (7) through the two circulating pipes (6 b), the bottom of the inner side of the circulating heat preservation box (6 a) is arc-shaped, a plurality of flow blocking plates (6 c) are arranged at the bottom of the inner side of the circulating heat preservation box (6 a), and a water outlet pipe and a water drainage pipe (6 e) are arranged on two sides of the lower end of the circulating heat preservation box (.

6. A method of manufacturing paper according to claim 5, wherein: prevent yellow limit mechanism (4) including adjusting pole (4 a), gag lever post (4 b), accommodate motor (4 c), two regulating blocks (4 d) and two sprinkler bead (4 e), it all is the level setting in the below of outlet pipe to adjust pole (4 a) and gag lever post (4 b), adjust motor (4 c) and the one end fixed connection who adjusts pole (4 a), be equipped with two opposite screw threads of spiral direction on adjusting pole (4 a), two regulating blocks (4 d) are established respectively and are established at the both ends of adjusting pole (4 a) and cooperate with the screw thread, and two sprinkler bead (4 e) are installed respectively on two regulating blocks (4 d), be equipped with water pump (4 f) on the outlet pipe, all communicate through the hose between two sprinkler bead (4 e) and the outlet pipe.

7. A method of manufacturing paper according to claim 1, characterized in that: the wrinkling scraper component (3 d) comprises a knife rest (3 d 1), connecting shafts are arranged at two ends of the knife rest (3 d 1), the two connecting shafts are rotatably connected with a fixed frame (3 a), a knife groove (3 d 4) is arranged at the upper end of the knife rest (3 d 1), a scraper blade (3 d 5) is arranged in the knife groove (3 d 4), the scraper blade (3 d 5) is rotatably connected with the knife rest (3 d 1), a damping plate (3 d 6) is arranged in the knife groove (3 d 4), one end of the damping plate (3 d 6) is rotatably connected with the knife rest (3 d 1), the other end of the damping plate (3 d 6) abuts against one side of the scraper blade (3 d 5), and a plurality of damping springs (3 d 7) which are arranged at equal intervals are arranged between the side walls of the damping plate (3 d 6) and the knife groove (3 d 4).

8. A method of manufacturing paper according to claim 7, wherein: the induction component (3 b) comprises an induction roller (3 b 1), the induction roller (3 b 1) is attached to the drying cylinder body (2 a), the two ends of the induction roller (3 b 1) are provided with U-shaped blocks (3 b 2) installed on the fixed frame (3 a), the two ends of the induction roller (3 b 1) are provided with fixed blocks (3 b 3) connected with the induction roller in a rotating mode, the two fixed blocks (3 b 3) are in sliding fit with the two U-shaped blocks (3 b 2) respectively, induction springs (3 b 4) are arranged in the two U-shaped blocks (3 b 2), and one ends of the two induction springs (3 b 4) are abutted to the fixed blocks (3 b 3).

9. A method of manufacturing paper according to claim 8, wherein: the transmission assembly (3 c) comprises two transmission rods (3 c 1), two transmission gears (3 c 2), two first transmission wheels (3 c 3) and two linkage rods (3 c 4), the upper end of the fixed frame (3 a) is provided with a transmission shaft (3 c 5), one end of each transmission rod (3 c 1) is respectively connected with the two fixed blocks (3 b 3), the other end of each transmission rod (3 c 1) extends to the outside of the U-shaped block (3 b 2), the lower end of the transmission rod (3 c 1) is provided with a transmission rack (3 c 6), the two transmission gears (3 c 2) and the two first transmission wheels (3 c 3) are respectively arranged at the two ends of the linkage rod (3 c 4), the two transmission gears (3 c 2) are respectively meshed with the two transmission racks (3 c 6), one end of each connecting shaft is provided with a second transmission wheel (3 c 7), the first driving wheel (3 c 3) and the second driving wheel (3 c 7) are in transmission connection through a linkage rod (3 c 4).

Technical Field

The invention relates to the technical field of papermaking equipment, in particular to a processing method for papermaking.

Background

Paper is an essential article in daily life, but the technical problems of yellow edges, large vibration of a wrinkling scraper and inconvenient drainage of a drying cylinder exist in the existing papermaking equipment when the paper is used.

A chinese patent No. CN201310129063.2 discloses a papermaking method of a papermaking apparatus, the apparatus includes a drying cylinder, a press roll, a transfer member and a spraying device disposed at the upstream of the drying cylinder, the transfer member is used for transferring a paper web to be dried from the upstream, the press roll supports the transfer member and makes the transfer member abut against the surface of the drying cylinder for transferring the paper web on the transfer member to the surface of the drying cylinder for drying, the surface of the drying cylinder is provided with a coating, the width of the coating is greater than the width of the paper web, the width of the transfer member is greater than or equal to the width of the coating, the spraying device is used for spraying liquid onto the transfer member and transferring the sprayed liquid onto the coating of the drying cylinder by means of the. So as to solve the problem of yellow edge generated in papermaking;

a second chinese patent No. CN201210003119.5 discloses a papermaking device and a scraper device thereof, the papermaking device has a drying cylinder for drying a paper web, the scraper device is used for wrinkling and peeling the paper web on the surface of the drying cylinder, the scraper device is simultaneously provided with a knife sharpening mechanism for polishing the scraper and a retracting mechanism for operating the scraper, the service life of the scraper in the scraper device can be prolonged, the replacement frequency of the scraper is reduced, the production efficiency is improved, and the service life of the scraper is prolonged by the operation of the knife sharpening mechanism;

three chinese patent No. CN201610366463.9 discloses a processing method of energy-saving drying cylinder equipment for papermaking, the equipment includes a steam supply device main body and a support column placing plate, a liquid heating baffle is installed below the right side inside the steam supply device main body, a liquid heating box is installed above the liquid heating baffle, a steam port is arranged above the liquid heating box, four drying roller main body support columns are installed above the support column placing plate, a hollow drying roller rotating shaft is installed above the drying roller main body support columns, a drying roller main body is installed on the hollow drying roller rotating shaft, a semi-cylindrical steam baffle is installed above the drying roller main body, a small fan is installed above the semi-cylindrical steam baffle, a cooling steam pipe is installed above the small fan, a condensing pipe main body is installed on the right side of the cooling steam pipe, the novel energy-saving drying cylinder equipment for papermaking, the liquid used for drying can be recycled for a plurality of times, a lot of energy can be saved, and the aims of one-time gas drying and a plurality of times of drying can be fulfilled.

Above-mentioned patent still has the weak point when using, it is first, the yellow limit phenomenon is alleviated through spraying to the patent one, it has certain effect, but, a practice of comparatively wasting water resource, and do not improve on the dryer, its effect is general, the second, through the life of mechanism work extension scraper of whetting a knife in the patent two, its effect is not good, and do not solve the scraper vibration and lead to the inhomogeneous problem that the paper corrugates, the third, the repetitious utilization has been carried out to steam in the patent three, however, the specific heat capacity of water is bigger, effectual utilization has not been accomplished to a large amount of heats that contain in the comdenstion water, consequently, this patent remains further improvement.

Disclosure of Invention

The invention aims to provide a papermaking processing method, which aims to solve the technical problems of yellow edges, uneven paper wrinkling and waste of heat energy easily existing in the conventional papermaking equipment.

The invention provides a processing method for papermaking, which is realized based on papermaking equipment, the equipment comprises a felt, a drying cylinder mechanism, a wrinkling scraper mechanism, an anti-yellowing edge mechanism, an auxiliary spraying mechanism and a circulating heat preservation mechanism, wherein the circulating heat preservation mechanism is positioned above the drying cylinder mechanism, the wrinkling scraper mechanism is arranged on one side of the drying cylinder mechanism, the anti-yellowing edge mechanism is arranged at the lower end of one end of the circulating heat preservation mechanism, the anti-yellowing edge mechanism is arranged towards the drying cylinder mechanism, one side of the felt is attached to the drying cylinder mechanism, the auxiliary spraying mechanism is positioned at the lower end of the drying cylinder mechanism, the drying cylinder mechanism comprises a drying cylinder body, a turbulent flow drainage component and two space change components, the drying cylinder body is horizontally arranged, two ends of the drying cylinder body are respectively provided with a fixed shaft, and the two fixed shafts are respectively connected with the drying cylinder, vortex drainage subassembly and two space variation subassemblies all set up in dryer body, wrinkling scraper mechanism includes mount, response subassembly, drive assembly and wrinkling scraper subassembly, response subassembly and wrinkling scraper subassembly are all installed and are connected through drive assembly between the upper end of mount and response subassembly and the wrinkling scraper subassembly.

Further, the dryer body is cylindricly, and this internal chamber that holds that is equipped with of dryer, the inside both ends of dryer body all are equipped with water drainage tank, water drainage tank's transversal trapezoidal structure of personally submitting the inversion, two the one end of fixed axle all extends to the inboard intracavity that holds of dryer body, every all be equipped with steam channel, drainage channel and the gas channel that sets gradually from inside to outside in the fixed axle, every the one end of fixed axle all is equipped with three connector, and three connector is linked together with steam channel, drainage channel and gas channel respectively.

Further, vortex drainage component includes a plurality of vortex pole, two go-between, two drainage hose and two drainers, and a plurality of vortex pole is the circumference setting and is holding the intracavity, and every vortex pole all is the slope setting, through two go-between fixed connection, two between all vortex poles the go-between is connected with the one end of two fixed axles respectively, and the one end of two fixed axles all is equipped with the dead lever, two the drainer is installed respectively in the one end of two dead levers and two drainers are located two water drainage tank respectively, two drainers respectively with two drainage channel at two fixed axle middle parts between be connected through drainage hose.

Further, every the space variation subassembly includes elasticity interlayer and go-between, the go-between cover is established on the fixed axle and is rotated through sealed bearing between go-between and the fixed axle and be connected, the middle part and the go-between of elasticity interlayer are connected, the edge and the dryer body fixed connection of elasticity interlayer, every all be equipped with the air vent on the lateral wall of fixed axle, the space between air vent and elasticity interlayer and the dryer body is linked together.

Further, the circulation heat preservation mechanism comprises a circulation heat preservation box and two circulation pipes, the circulation heat preservation box is located right above the drying cylinder body and is communicated with the water drainage channel in the middle of the two fixing shafts through the two circulation pipes, the bottom of the inner side of the circulation heat preservation box is arc-shaped, a plurality of flow blocking plates are arranged at the bottom of the inner side of the circulation heat preservation box, and a water outlet pipe and a water drainage pipe are respectively arranged on two sides of the lower end of the circulation heat preservation box.

Further, prevent that yellow edge mechanism includes adjusting pole, gag lever post, accommodate motor, two regulating blocks and two sprinkler bead, adjust pole and gag lever post and all be the level and set up in the below of outlet pipe, accommodate motor and the one end fixed connection who adjusts the pole, be equipped with two screw threads opposite in spiral direction on the regulation pole, two regulating blocks overlap respectively and establish the both ends of adjusting the pole and cooperate with the screw thread, and two sprinkler beads are installed respectively on two regulating blocks, be equipped with the water pump on the outlet pipe, two sprinkler beads all with pass through the hose intercommunication between the outlet pipe.

Further, the scraper subassembly that corrugates includes the knife rest, the both ends of knife rest all are equipped with the connecting axle, two the connecting axle all rotates with the mount to be connected, the upper end of knife rest is equipped with the sword groove, the sword inslot is equipped with the scraper blade, the scraper blade rotates with the knife rest to be connected, the inslot is equipped with the shock attenuation board, the one end and the knife rest of shock attenuation board rotate to be connected, the other end of shock attenuation board is contradicted in one side of scraper blade, be equipped with the damping spring that a plurality of is equidistant setting between the lateral wall in shock attenuation board and sword groove.

Further, the response subassembly includes the response roller, the response roller with dryer body laminating, the both ends of response roller all are equipped with the U type piece of installing on the mount, the both ends of response roller all are equipped with rather than the fixed block of rotating the connection, and two fixed blocks are sliding fit in two U type pieces respectively, all are equipped with the response spring in two U type pieces, and the one end of two response springs all contradicts with the fixed block.

Further, the drive assembly includes two transfer lines, two drive gears, two first drive wheels and two trace, the upper end of mount is equipped with the transmission shaft, and the one end of two transfer lines is connected with two fixed blocks respectively, and the other end of two transfer lines extends to the outside of U type piece, the lower extreme of transfer line is equipped with the transmission rack, and two drive gears and two first drive wheels are equallyd divide and are do not set up the both ends at the trace, and two drive gears mesh with two transmission racks respectively, and the one end of every connecting axle all is equipped with the second drive wheel, first drive wheel with connect through the trace transmission between the second drive wheel.

The papermaking processing method comprises the following steps:

(1) spraying a coating on the surface of the drying cylinder body through an auxiliary spraying mechanism, adhering paper pulp on the surface of the drying cylinder body through a felt, introducing steam into the drying cylinder body through a steam channel for heating and drying while the drying cylinder body rotates for drying, and driving internal cooling water to rotate by the rotation of the drying cylinder body;

(2) when a water ring generated by rotation of cooling water strikes the turbulence rod, formed water flow can flow to the end part of the drying cylinder body along the inclination of the turbulence rod, so that the cooling water flows into the drainage groove, then the cooling water is discharged from the drainer through continuous introduction of steam and pressure, and the steam and the cooling water are introduced into the circulating heat preservation box through the two circulating pipes;

(3) the cooling water flows downwards uniformly along the paths of the flow baffles and acts with steam to heat the bottom of the circulating heat-insulating box, the paper is dried under the combined action of the circulating heat-insulating box and the drying cylinder body, the cooling water in the circulating heat-insulating box can be sprayed to the edge of the paper by the work of the water pump and the water spray head, the occurrence of yellow edges is prevented by wetting, the rotating speed of the induction roller is the same as that of the drying cylinder body when in work, so that no friction force exists between the induction roller and the drying cylinder body, when the induction roller induces the concave-convex of the drying cylinder body to cause vibration, the two fixed blocks are driven to move, so that the two transmission rods move, the transmission rods drive the transmission racks to pull the transmission gears to rotate, the transmission gears drive the transmission shafts to drive the first transmission wheels to rotate, the second transmission wheels are pulled, when the protruding of dryer body rotated to scraper blade department, the vibration range of scraper blade reduced to make the more even that the paper corrugates.

Compared with the prior art, the invention has the beneficial effects that:

firstly, the principle of preventing the yellow edge is realized by the design and the cooperation of a yellow edge prevention mechanism, a space change assembly and a drying cylinder body;

in the design of the drying cylinder body, cooling water is concentrated at two ends of the drying cylinder body through the drainage grooves, and heat transfer between the two ends of the drying cylinder body and steam can be prevented through condensed water, so that the temperature at the two ends of the drying cylinder body is lower than that at the middle part of the drying cylinder body, and the condition that yellow edges of paper appear can be prevented;

when the space change assembly works, a large amount of gas is filled into the elastic interlayer and the drying cylinder body, so that the steam content at the two ends of the drying cylinder body is reduced, the temperature at the two ends of the drying cylinder body is lower than the middle part of the drying cylinder body, and the occurrence of yellow edges can be avoided.

When the yellow edge prevention mechanism works, the cooling water in the circulating heat preservation box can be sprayed to the edge of paper through the work of the water pump and the water spray head, and the yellow edge is prevented through wetting;

through the cooperation of the three structures, the occurrence of the yellow edge phenomenon during papermaking can be effectively prevented, compared with the prior art, the paper-making machine has more effective functions and more stable performance, and can improve the papermaking quality.

Secondly, the rotating speed of the induction roller is the same as that of the drying cylinder body when the induction roller works, so that no friction force exists between the induction roller and the drying cylinder body, when the induction roller induces the concave-convex of the drying cylinder body to cause vibration, the two fixing blocks are driven to move, so that the two transmission rods move, the transmission rods drive the transmission racks to pull the transmission gears to rotate, the transmission gears drive the transmission shafts to rotate, the transmission shafts drive the first transmission wheels to rotate, the second transmission wheels are pulled to rotate through the linkage rods, so that the scraper blade is tightly abutted against the drying cylinder body, and when the bulge of the drying cylinder body rotates to the scraper blade, the vibration amplitude of the scraper blade is reduced. Secondly, also avoid compressing tightly all the time with the fastness between scraper blade and the dryer body to reduce the degree of wear of scraper blade, and then improve its life.

Thirdly, the drying cylinder body is heated by utilizing steam, the paper is dried, then the steam and cooling water are introduced into the circulating heat preservation box, the paper is further dried and heated by utilizing waste heat, finally the cooling water can be sprayed to the edge of the paper through the work of the water pump and the water spray head, the yellow edges are prevented by wetting, most of heat and the cooling water containing heat in the steam are effectively utilized, the resources of the steam are fully utilized, and the utilization of energy in the drying cylinder body is improved.

Fourthly, when the space adjusting assembly is used, the space adjusting assembly can be adjusted according to the width of the processed paper, when the width of the paper is enough, a small amount of gas is filled into the elastic interlayer and the drying cylinder body, when the width of the paper is smaller, a large amount of gas is filled into the elastic interlayer and the drying cylinder body, the elastic interlayer is supported, and the space between the elastic interlayer and the drying cylinder body is enlarged, so that the size of a steam space introduced into the drying cylinder body is reduced, the amount of steam required to be introduced is further reduced, waste is avoided, a large amount of energy is saved, and energy waste is avoided.

And fifthly, the space adjusting assembly and the yellow edge prevention mechanism can be adjusted according to the width of the paper during working, so that the paper with different widths can be processed, the application range of the paper is wider, and excessive consumption of energy is avoided.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a side view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;

FIG. 4 is an enlarged view at B in FIG. 3;

FIG. 5 is a cross-sectional view of the dryer body of the present invention;

FIG. 6 is a front view of the present invention;

FIG. 7 is a sectional view of the circulating heat-retaining mechanism of the present invention;

FIG. 8 is a top view of the creping doctor mechanism of the present invention;

FIG. 9 is a cross-sectional view taken along line C-C of FIG. 8;

figure 10 is a schematic perspective view of the creping doctor mechanism of the present invention.

Reference numerals:

the device comprises a felt 1, a drying cylinder mechanism 2, a drying cylinder body 2a, an accommodating cavity 2a1, a drainage groove 2a2, a turbulent flow drainage component 2b, a turbulent flow rod 2b1, a connecting ring 2b2, a drainage hose 2b3, a drainage device 2b4, a fixing rod 2b5, a space change component 2c, an elastic interlayer 2c1, a vent hole 2c2, a wrinkling scraper mechanism 3, a fixing frame 3a, a sensing component 3b, a sensing roller 3b1, a U-shaped block 3b2, a fixing block 3b3, a sensing spring 3b4, a transmission component 3c, a transmission rod 3c1, a transmission gear 3c2, a first transmission gear 3c3, a linkage rod 3c4, a transmission shaft 3c5, a rack transmission 3c6, a second transmission gear 3c7, a wrinkling scraper component 3d, a knife rest 3d1, a knife groove 3d4, a scraper 3d5, a damping plate 3d6, a damping spring 3d7, a yellow edge adjusting rod adjusting mechanism 4b, a limiting rod adjusting, the water spraying device comprises a water spraying head 4e, a water pump 4f, a circulating heat preservation mechanism 6, a circulating heat preservation box 6a, a circulating pipe 6b, a flow baffle 6c, a water discharging pipe 6e, a fixed shaft 7, a steam channel 7a, a water discharging channel 7b, an inflating channel 7c and a connector 7 d.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.

The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 10, an embodiment of the present invention provides a processing method for papermaking, the method is implemented based on a papermaking device, the device includes a felt 1, a drying cylinder mechanism 2, a creping doctor mechanism 3, an anti-yellowing edge mechanism 4, an auxiliary agent spraying mechanism and a circulating heat preservation mechanism 6, the circulating heat preservation mechanism 6 is located above the drying cylinder mechanism 2, the creping doctor mechanism 3 is installed at one side of the drying cylinder mechanism 2, the anti-yellowing edge mechanism 4 is installed at the lower end of one end of the circulating heat preservation mechanism 6, the anti-yellowing edge mechanism 4 is arranged towards the drying cylinder mechanism 2, one side of the felt 1 is attached to the drying cylinder mechanism 2, the auxiliary agent spraying mechanism is located at the lower end of the drying cylinder mechanism 2, the drying cylinder mechanism 2 includes a drying cylinder body 2a, a drying cylinder drainage component 2b and two turbulent flow space change components 2c, the drying cylinder body 2a is arranged horizontally, and both ends of the drying cylinder body 2a, the two fixed shafts 7 are connected with the drying cylinder body 2a through toroidal roller bearings, the turbulent flow drainage component 2b and the two space change components 2c are arranged in the drying cylinder body 2a, the wrinkling scraper mechanism 3 comprises a fixed frame 3a, an induction component 3b, a transmission component 3c and a wrinkling scraper component 3d, the induction component 3b and the wrinkling scraper component 3d are arranged at the upper end of the fixed frame 3a, and the induction component 3b and the wrinkling scraper component 3d are connected through the transmission component 3 c; the auxiliary spraying mechanism adopts the prior art, so the auxiliary spraying mechanism is not described any more, when the auxiliary spraying mechanism is in use, a coating is sprayed on the surface of a drying cylinder through the auxiliary spraying mechanism, paper pulp is adhered to the surface of a drying cylinder body 2a through a felt 1, the paper pulp is dried through the drying cylinder mechanism 2, meanwhile, the turbulent flow drainage component 2b, two space change components 2c and the yellow edge prevention mechanism 4 are matched to work to prevent the occurrence of yellow edge phenomenon, the turbulent flow drainage component 2b and the circulating heat preservation mechanism 6 can utilize the condensed water and the residual heat in steam to dry and preserve heat of the paper, and simultaneously utilize the condensed water to spray the edge of the paper, thereby fully exerting the waste heat in the condensed water and the steam, the wrinkling scraper mechanism 3 crinkles the paper, and the induction component 3b is used for inducing the vibration of the surface of the drying cylinder body 2, delaying the transmission to wrinkling scraper component 3d through transmission component 3c and going out, when sensing component 3b sensed the vibration, it was inhomogeneous to show dryer body 2a surface coating, made wrinkling scraper component 3d to support tightly dryer body 2a through transmission component 3c, through pressure reduction vibration for the more even that the paper wrinkled.

Specifically, the drying cylinder body 2a is cylindrical, a containing cavity 2a1 is arranged in the drying cylinder body 2a, two ends of the inside of the drying cylinder body 2a are respectively provided with a water drainage groove 2a2, the cross section of the water drainage groove 2a2 is of an inverted trapezoidal structure, one end of each of the two fixing shafts 7 extends into the containing cavity 2a1 on the inner side of the drying cylinder body 2a, each fixing shaft 7 is internally provided with a steam channel 7a, a water drainage channel 7b and an inflation channel 7c which are sequentially arranged from inside to outside, one end of each fixing shaft 7 is provided with three connectors 7d, the three connectors 7d are respectively communicated with the steam channel 7a, the water drainage channel 7b and the inflation channel 7c, the water drainage groove 2a2 is arranged for accumulating and discharging cooling water in the containing cavity 2a1, the accumulated cooling water is more easily discharged, and then the cooling water is concentrated at two ends of the drying cylinder through the water drainage groove 2a2, can stop the heat transfer between dryer body 2a both ends and the steam through the comdenstion water to make the temperature at dryer body 2a both ends be less than the temperature of its middle part, can help playing and prevent that the condition of yellow edge from appearing in the paper.

Specifically, the turbulent flow water draining assembly 2b comprises a plurality of turbulent flow rods 2b1, two connecting rings 2b2, two water draining hoses 2b3 and two water draining devices 2b4, wherein the plurality of turbulent flow rods 2b1 are circumferentially arranged in the accommodating cavity 2a1, each turbulent flow rod 2b1 is obliquely arranged, all the turbulent flow rods 2b1 are fixedly connected through the two connecting rings 2b2, the two connecting rings 2b2 are respectively connected with one ends of the two fixed shafts 7, one ends of the two fixed shafts 7 are respectively provided with a fixed rod 2b5, the two water draining devices 2b4 are respectively installed at one ends of the two fixed rods 2b5, the two water draining devices 2b4 are respectively located in the two water draining grooves 2a2, and the two water draining devices 2b4 are respectively connected with the two water draining channels 7b in the middle of the two fixed shafts 7 through the water draining hoses 2b 3; setting of spoiler 2b1, when making dryer body 2a rotate and drive inside cooling water and rotate, spoiler 2b1 can prevent the appearance of water ring, make the heat transfer between steam and the dryer body 2a more effective, spoiler 2b 1's slope sets up and makes, the water ring is when hitting spoiler 2b1, the rivers of formation can flow to the tip of dryer body 2a along spoiler 2b 1's slope, thereby make cooling water flow in water drainage tank 2a2, the continuous letting in of rethread steam, discharge cooling water from drainer 2b4 through pressure.

Specifically, each space-varying assembly 2c comprises an elastic partition layer 2c1 and a connecting ring 2b2, the connecting ring 2b2 is sleeved on the fixed shaft 7, the connecting ring 2b2 is rotatably connected with the fixed shaft 7 through a sealing bearing, the middle part of the elastic partition layer 2c1 is connected with the connecting ring 2b2, the edge of the elastic partition layer 2c1 is fixedly connected with the cylinder body 2a, a vent hole 2c2 is formed in the side wall of each fixed shaft 7, and the vent hole 2c2 is communicated with the space between the elastic partition layer 2c1 and the cylinder body 2 a; when the drying cylinder is used, the width of the paper to be processed can be adjusted according to the width of the processed paper, when the width of the paper is enough, a small amount of gas is filled into the elastic interlayer 2c1 and the drying cylinder body 2a, when the width of the paper is smaller, a large amount of gas is filled into the elastic interlayer 2c1 and the drying cylinder body 2a, the elastic interlayer 2c1 is supported, so that the space between the elastic interlayer 2c1 and the drying cylinder body 2a is enlarged, the size of a steam space introduced into the drying cylinder body 2a is reduced, the amount of steam needing to be introduced is reduced, waste is avoided, secondly, the steam content at two ends of the drying cylinder body 2a is reduced, the temperature at two ends of the drying cylinder body 2a is lower than the middle part of the drying cylinder body.

Specifically, the circulating heat preservation mechanism 6 comprises a circulating heat preservation box 6a and two circulating pipes 6b, the circulating heat preservation box 6a is located right above the drying cylinder body 2a, the circulating heat preservation box 6a is communicated with the water drainage channels 7b in the middle of the two fixed shafts 7 through the two circulating pipes 6b, the bottom of the inner side of the circulating heat preservation box 6a is in a circular arc shape, the bottom of the inner side of the circulating heat preservation box 6a is provided with a plurality of flow baffle plates 6c, and two sides of the lower end of the circulating heat preservation box 6a are respectively provided with a water outlet pipe and a; the steam and the cooling water in the drying cylinder body 2a are guided into the circulating heat preservation box 6a through the two circulating pipes 6b, the cooling water flows downwards along the paths of the flow blocking plates 6c uniformly and acts with the steam to heat the bottom of the circulating heat preservation box 6a, and the paper is dried through the combined action of the circulating heat preservation box 6a and the drying cylinder body 2 a.

Specifically, the anti-yellowing edge mechanism 4 comprises an adjusting rod 4a, a limiting rod 4b, an adjusting motor 4c, two adjusting blocks 4d and two water spraying heads 4e, wherein the adjusting rod 4a and the limiting rod 4b are horizontally arranged below a water outlet pipe, the adjusting motor 4c is fixedly connected with one end of the adjusting rod 4a, two threads with opposite spiral directions are arranged on the adjusting rod 4a, the two adjusting blocks 4d are respectively sleeved at two ends of the adjusting rod 4a and matched with the threads, the two water spraying heads 4e are respectively arranged on the two adjusting blocks 4d, a water pump 4f is arranged on the water outlet pipe, the two water spraying heads 4e are respectively communicated with the water outlet pipe through a hose, cooling water in the circulating heat preservation box 6a can be sprayed to the edge of paper through the work of the water pump 4f and the water spraying heads 4e, the occurrence of yellowing edges is prevented through wetting, and the temperature of the cooling water is close to the temperature of a drying, consequently also can not cause the paper to be heated the great other problems that arouse of difference in temperature change, drive through adjusting motor 4c work and adjust pole 4a and rotate, two regulating block 4d make two regulating block 4d move or move back on the back in opposite directions with the cooperation of two screw threads to can adjust according to the width of processing paper, make its application scope more extensive.

Specifically, the creping doctor assembly 3d comprises a knife rest 3d1, connecting shafts are arranged at two ends of the knife rest 3d1, the two connecting shafts are rotatably connected with a fixed frame 3a, a knife groove 3d4 is arranged at the upper end of the knife rest 3d1, a doctor blade 3d5 is arranged in the knife groove 3d4, the doctor blade 3d5 is rotatably connected with the knife rest 3d1, a damping plate 3d6 is arranged in the knife groove 3d4, one end of the damping plate 3d6 is rotatably connected with the knife rest 3d1, the other end of the damping plate 3d6 abuts against one side of the doctor blade 3d5, and a plurality of damping springs 3d7 arranged at equal intervals are arranged between the damping plate 3d6 and the side wall of the knife groove 3d 4; contradict the one end of damping plate 3d6 on scraper blade 3d5 through work of a plurality of damping spring 3d7, thereby the position of fixed scraper blade 3d5, also avoid scraper blade 3d5 fixed too firm simultaneously, with the friction between the dryer body 2a great, lead to wearing and tearing serious condition to take place, damping plate 3d 6's setting makes a plurality of damping spring 3d7 even to scraper blade 3d 5's elastic distribution, thereby avoid scraper blade 3d5 atress uneven, the range difference leads to the paper fracture when leading to its vibration.

Specifically, the induction component 3b comprises an induction roller 3b1, the induction roller 3b1 is attached to the drying cylinder body 2a, two ends of the induction roller 3b1 are respectively provided with a U-shaped block 3b2 mounted on the fixed frame 3a, two ends of the induction roller 3b1 are respectively provided with a fixed block 3b3 rotatably connected with the induction roller, the two fixed blocks 3b3 are respectively in sliding fit in the two U-shaped blocks 3b2, induction springs 3b4 are respectively arranged in the two U-shaped blocks 3b2, and one end of each of the two induction springs 3b4 is abutted against the fixed block 3b 3; the sensing roll 3b1 has the same rotation speed as the drying cylinder body 2a when working, so that no friction exists between the two, the vibration condition of the drying cylinder body 2a is sensed by the sensing roll 3b1, and the transmission to the transmission assembly 3c is delayed by the sensing spring 3b4, so that when the sensing position of the sensing roll 3b1 rotates to the position of the creping doctor assembly 3d, the creping doctor assembly 3d can take a corresponding action.

Specifically, the transmission assembly 3c includes two transmission rods 3c1, two transmission gears 3c2, two first transmission wheels 3c3 and two linkage rods 3c4, the upper end of the fixed frame 3a is provided with a transmission shaft 3c5, one ends of the two transmission rods 3c1 are respectively connected with two fixed blocks 3b3, the other ends of the two transmission rods 3c1 extend to the outside of the U-shaped block 3b2, the lower end of the transmission rod 3c1 is provided with a transmission rack 3c6, the two transmission gears 3c2 and the two first transmission wheels 3c3 are respectively arranged at the two ends of the linkage rod 3c4, the two transmission gears 3c2 are respectively engaged with the two transmission racks 3c6, one end of each connection shaft is provided with a second transmission wheel 3c7, the first transmission wheels 3c3 and the second transmission wheels 3c7 are in transmission connection through the linkage rods 3c4, when the concave-convex of the drying cylinder body 2a is sensed by the sensing roller 3b1, the two fixing blocks 3b3 are driven to move, so that the two transmission rods 3c1 move, the transmission rod 3c1 drives the transmission rack 3c6 to pull the transmission gear 3c2 to rotate, the transmission gear 3c2 drives the transmission shaft 3c5 to rotate, the transmission shaft 3c5 drives the first transmission wheel 3c3 to rotate, the second transmission wheel 3c7 is pulled to rotate through the linkage rod 3c4, so that the scraper blade 3d5 is tighter against the dryer body 2a, when the bulge of the dryer body 2a rotates to the scraper blade 3d5, the vibration amplitude of the scraper blade 3d5 is reduced, and the wrinkling of paper is more uniform.

The papermaking processing method comprises the following steps:

(1) spraying a coating on the surface of the drying cylinder body 2a through an auxiliary spraying mechanism, adhering paper pulp on the surface of the drying cylinder body 2a through the felt 1, introducing steam into the drying cylinder body 2a through a steam channel 7a for heating and drying while the drying cylinder body rotates for drying, and driving internal cooling water to rotate through the rotation of the drying cylinder body 2 a;

(2) when a water ring generated by the rotation of the cooling water hits the spoiler 2b1, the formed water flow flows to the end of the drying cylinder body 2a along the inclination of the spoiler 2b1, so that the cooling water flows into the water drainage groove 2a2, the cooling water is discharged from the water drainer 2b4 by the continuous introduction of steam, and the steam and the cooling water are introduced into the circulating heat preservation box 6a through the two circulating pipes 6 b;

(3) the cooling water flows downwards uniformly along the paths of the flow baffles 6c and acts with steam to heat the bottom of the circulating heat preservation box 6a, the paper is dried under the combined action of the circulating heat preservation box 6a and the drying cylinder body 2a, the water pump 4f and the water spray head 4e work to spray the cooling water in the circulating heat preservation box 6a to the edge of the paper, the yellow edge is prevented by wetting, then the rotating speed of the induction roller 3b1 is the same as that of the drying cylinder body 2a in work, so that no friction exists between the induction roller and the drying cylinder body, when the induction roller 3b1 induces the concave-convex of the drying cylinder body 2a to cause vibration, the two fixed blocks 3b3 are driven to move, the two transmission rods 3c1 are driven to move, the transmission rod 3c1 drives the transmission rack 3c6 to pull the transmission gear 3c2 to rotate, the transmission gear 3c2 drives the transmission shaft 3c5 to rotate, the transmission shaft 3c5 drives the first, the second driving wheel 3c7 is pulled to rotate by the linkage rod 3c4, so that the scraper blade 3d5 is pressed against the drying cylinder body 2a more tightly, and when the bulge of the drying cylinder body 2a rotates to the position of the scraper blade 3d5, the vibration amplitude of the scraper blade 3d5 is reduced, so that the wrinkling of the paper is more uniform.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

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