Modular disassembly and assembly curing barn

文档序号:740264 发布日期:2021-04-23 浏览:24次 中文

阅读说明:本技术 模块化拆装烤房 (Modular disassembly and assembly curing barn ) 是由 李春光 赵启祥 陈秀斋 于文明 谭清涛 魏代福 张富军 付忠杰 徐梁 邓斌 张兴 于 2021-01-16 设计创作,主要内容包括:本发明公开了一种模块化拆装烤房,属于烤烟装置领域,用于烤烟,其中集成燃烧室、拆装烤房段的外部均覆盖有保温板,在拆装烤房段通过门端固定架安装有保温门体;所述集成燃烧室内安装有由自控仪控制的加热燃烧炉、风机,所述风机通过送风口连通拆装烤房段;所述拆装烤房段包括通过上拆装横梁、下拆装横梁与门端固定架以可拆卸的连接结构连接,在门端固定架与集成燃烧室之间的上拆装横梁、下拆装横梁上分布有若干中间固定架;在上拆装横梁、下拆装横梁上分布的中间固定架之间连接有可拆卸的侧挂烟横梁。其适宜小型车辆在道路较为狭窄的区域运输,又能够实现现场的快速拼装,根据烟叶产量和安装区域调整烤房大小。(The invention discloses a modularized disassembly and assembly curing barn, which belongs to the field of tobacco curing devices and is used for curing tobacco, wherein heat-insulating plates are covered outside an integrated combustion chamber and a disassembly and assembly curing barn section, and a heat-insulating door body is arranged on the disassembly and assembly curing barn section through a door end fixing frame; a heating combustion furnace and a fan which are controlled by an automatic controller are arranged in the integrated combustion chamber, and the fan is communicated with the detachable baking room section through an air supply outlet; the detachable curing barn section comprises an upper detachable cross beam, a lower detachable cross beam and a door end fixing frame which are connected through a detachable connecting structure, and a plurality of middle fixing frames are distributed on the upper detachable cross beam and the lower detachable cross beam between the door end fixing frame and the integrated combustion chamber; a detachable side-hung cigarette beam is connected between the middle fixing frames distributed on the upper dismounting beam and the lower dismounting beam. The tobacco leaf curing barn is suitable for being transported by small vehicles in narrow areas, can be quickly assembled on site, and can be adjusted in size according to the tobacco leaf yield and the installation area.)

1. The utility model provides a roast room of modularization dismouting which characterized in that: the integrated combustion chamber comprises an integrated combustion chamber (1) and a detachable baking room section, wherein heat insulation plates are covered on the outer parts of the integrated combustion chamber (1) and the detachable baking room section; a door end fixing frame (9) is fixed at one end of the dismounting and baking room section, which is far away from the integrated combustion chamber (1), and a heat preservation door body (20) is hinged on the door end fixing frame (9); the integrated combustion chamber (1) comprises a combustion chamber frame, a heating combustion furnace and a fan are installed in the integrated combustion chamber, an air supply outlet is formed below the connecting position of the integrated combustion chamber (1) and the disassembly and assembly curing barn section, a cold air outlet (7) is formed above the integrated combustion chamber, the fan is communicated with the disassembly and assembly curing barn section through the air supply outlet, the heating combustion furnace and the fan are controlled by an automatic control instrument, and the automatic control instrument is connected with a temperature sensor in the disassembly and assembly barn section through electric signals; the detachable baking room section is respectively connected with the combustion chamber frame and the door end fixing frame (9) through an upper detachable cross beam (3) and a lower detachable cross beam (10) by a detachable connecting structure, and a plurality of middle fixing frames (4) are distributed on the upper detachable cross beam (3) and the lower detachable cross beam (10) between the door end fixing frame (9) and the integrated combustion chamber (1); a detachable side-hung cigarette beam (12) is connected between the middle fixing frames (4) distributed on the upper dismounting beam (3) and the lower dismounting beam (10).

2. The modular de-assembled curing barn of claim 1, wherein: the heat preservation board comprises an integrated top plate (2) located above the integrated combustion chamber (1) and the dismounting and mounting curing barn section and integrated wallboards (5) located on two sides of the integrated combustion chamber (1) and the dismounting and mounting curing barn section.

3. The modular de-assembled curing barn of claim 2, wherein: the integrated top plate and the integrated wallboard (5) at the integrated combustion chamber (1) adopt rock wool heat-insulation plates, and the integrated top plate (2) and the integrated wallboard (5) at the disassembly and assembly curing barn section adopt polyurethane composite heat-insulation plates.

4. The modular de-assembled curing barn of claim 3, wherein: the rock wool composite insulation board (12) comprises rock wool and color steel plates positioned on two sides of the rock wool, the thickness of the color steel plates is more than or equal to 0.42mm, the thickness of the rock wool is more than or equal to 45mm, and the density of the rock wool is more than or equal to 90Kg/m3

5. The modular de-assembled curing barn of claim 3, wherein: the polyurethane composite insulation board (23) comprises polyurethane and color steel plates positioned on two sides of the polyurethane, the thickness of the color steel plate on the inner side is more than or equal to 0.35mm, the thickness of the color steel plate on the outer side is more than or equal to 0.42mm, the thickness of the polyurethane plate is more than or equal to 30mm, and the density of the polyurethane is more than or equal to 30Kg/m3

6. The modular de-assembled curing barn of claim 1, wherein: the middle fixing frame (4) further comprises a middle longitudinal rod (16), and a middle smoke hanging beam (13) connected through a detachable connecting structure is arranged at the position, corresponding to the side smoke hanging beam (12), on the middle longitudinal rod (16).

7. The modular de-assembly curing barn of claim 1 or 6, wherein: the detachable connecting structure comprises a clamping hook (18) and a clamping hole (19), and the clamping hook (18) is inserted into the clamping hole (19).

8. The modular de-assembled curing barn of claim 1, wherein: the integrated combustion chamber (1) at the two sides of the cold air outlet (7) is also provided with a moisture exhausting window (6), and the moisture exhausting window (6) is communicated with the detachable baking room section and the outside air; a shutter structure is arranged on the moisture exhaust window (6).

9. The modular de-assembled curing barn of claim 1, wherein: and a shutter structure driven by a driving motor is arranged on the cold air outlet (7), and the driving motor is connected with the automatic control instrument through an electric signal.

Technical Field

The invention belongs to the field of tobacco curing devices, and particularly relates to a modular disassembly and assembly curing barn.

Background

Tobacco leaves are a leading link of a tobacco industry chain, are basic raw materials of Chinese cigarettes and are basic supports for development of the whole tobacco industry, flue-cured tobaccos are also tobacco types with the largest cultivation area in the world in China and are main raw materials of the cigarette industry, traditional civil engineering curing barn is mostly adopted in the curing process, the construction cost is high, the curing barn cannot be moved, and the civil engineering curing barn is directly left unused or cannot meet the requirements after the cultivation area and the area of a tobacco field are changed. And the planting area of part tobacco field is mostly the comparatively narrow region of road such as mountain area, hills, and the traffic is comparatively inconvenient, and the transport of the fixed container baking house of great volume is inconvenient, and the effect of its application is not ideal.

Disclosure of Invention

The invention aims to provide a modularized detachable curing barn, which is suitable for small vehicles to transport in a narrow road area, can realize on-site rapid assembly, and can adjust the size of the curing barn according to the tobacco yield and the installation area.

In order to achieve the purpose, the invention is realized by the following technical scheme:

a modularized disassembly and assembly curing barn comprises an integrated combustion chamber and a disassembly and assembly curing barn section, wherein heat insulation plates are covered outside the integrated combustion chamber and the disassembly and assembly curing barn section; a door end fixing frame is fixed at one end of the disassembly and assembly curing barn section, which is far away from the integrated combustion chamber, and a heat-preservation door body is hinged on the door end fixing frame; the integrated combustion chamber comprises a combustion chamber frame, a heating combustion furnace and a fan are arranged in the integrated combustion chamber, an air supply outlet is arranged below the connecting position of the integrated combustion chamber and the disassembly and assembly curing barn section, a cold air outlet is arranged above the integrated combustion chamber, the fan is communicated with the disassembly and assembly curing barn section through the air supply outlet, the heating combustion furnace and the fan are controlled by an automatic control instrument, and the automatic control instrument is connected with a temperature sensor in the disassembly and assembly curing barn section through electric signals; the detachable curing barn section is respectively connected with the combustion chamber frame and the door end fixing frame through an upper detachable cross beam and a lower detachable cross beam by a detachable connecting structure, and a plurality of middle fixing frames are distributed on the upper detachable cross beam and the lower detachable cross beam between the door end fixing frame and the integrated combustion chamber; a detachable side-hung cigarette beam is connected between the middle fixing frames distributed on the upper dismounting beam and the lower dismounting beam.

Furthermore, the heat insulation board comprises an integrated top board and integrated wallboards, wherein the integrated top board is positioned above the integrated combustion chamber and the detachable baking room section, and the integrated wallboards are positioned on two sides of the integrated combustion chamber and the detachable baking room section.

Further, rock wool heat insulation plates are adopted for an integrated top plate and an integrated wallboard at the integrated combustion chamber, and polyurethane composite heat insulation plates are adopted for the integrated top plate and the integrated wallboard at the detachable curing barn site.

Furthermore, the rock wool composite insulation board comprises rock wool and color steel plates positioned on two sides of the rock wool, wherein the thickness of the color steel plates is more than or equal to 0.42mm, the thickness of the rock wool is more than or equal to 45mm, and the density of the rock wool is more than or equal to 90Kg/m 3.

Further, the polyurethane composite insulation board comprises polyurethane and color steel plates positioned on two sides of the polyurethane, wherein the thickness of the color steel plate on the inner side is larger than or equal to 0.35mm, the thickness of the color steel plate on the outer side is larger than or equal to 0.42mm, the thickness of the polyurethane plate is larger than or equal to 30mm, and the density of the polyurethane is larger than or equal to 30Kg/m 3.

Furthermore, the middle fixing frame further comprises a middle longitudinal rod, and a middle cigarette hanging beam connected through a detachable connecting structure is arranged on the middle longitudinal rod at a position corresponding to the side cigarette hanging beam.

Furthermore, the detachable connecting structure comprises a clamping hook and a clamping hole, and the clamping hook is inserted into the clamping hole.

Furthermore, the integrated combustion chambers on two sides of the cold air outlet are also provided with moisture exhausting windows which are communicated with the detachable baking room section and the outside air; and a shutter structure is arranged on the moisture exhaust window.

Furthermore, a shutter structure driven by a driving motor is arranged on the cold air outlet, and the driving motor is connected with the automatic control instrument through an electric signal.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, by arranging the independent integrated combustion chamber and the detachable baking room section, free assembly can be realized, and free adjustment of the length, width, height and other dimensions of the equipment can be realized according to baking requirements, so that different baking requirements are met.

2. The invention greatly saves the transportation cost by dismounting and transporting, and realizes the transportation under the condition of poor road conditions in mountainous areas.

Drawings

Fig. 1 is a front view of the present invention.

Fig. 2 is a left side view of the present invention.

Fig. 3 is a right side view (direction B) of the present invention.

Fig. 4 is a sectional view of a portion a-a in fig. 1.

Fig. 5 is a schematic view of a connection structure of the integrated top plate and the integrated wall plate.

Fig. 6 is a schematic view of the structure of the card hole.

Fig. 7 is a first structural diagram of the hook.

Fig. 8 is a schematic structural diagram of a hook.

Fig. 9 is a third schematic structural diagram of the hook.

In the figure: 1. a combustion chamber integration section; 2. an integrated top plate; 3. assembling and disassembling the beam; 4. a middle fixing frame; 5. integrating the wallboard; 6. a moisture removal window; 7. a cold air outlet; 8. an observation window; 9. a door end mount; 10. the crossbeam is disassembled and assembled; 11. a canopy; 12. hanging a smoke beam laterally; 13. a smoke beam is hung in the middle; 14. top plate edge covering; 15. a wallboard top fastener; 16. a middle longitudinal bar; 17. a connecting end; 18. a hook is clamped; 19. a clamping hole; 20. a heat preservation door body.

Detailed Description

The technical solution of the present invention will be further described and illustrated with reference to the following examples. It should be noted that the following paragraphs may refer to terms of orientation, including but not limited to "upper, lower, left, right, front, rear" and the like, which are all based on the visual orientation shown in the drawings corresponding to the specification, and should not be construed as limiting the scope or technical aspects of the present invention, but merely as facilitating better understanding of the technical aspects of the present invention by those skilled in the art.

In the description of the present specification, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Example 1

A modularized detachable baking room comprises an integrated combustion chamber 1 and detachable baking room sections, wherein heat insulation plates are covered outside the integrated combustion chamber 1 and the detachable baking room sections, a door end fixing frame 9 is fixed at one end of the detachable baking room section, which is far away from the integrated combustion chamber 1, and a heat insulation door body is hinged to the door end fixing frame 9; the integrated combustion chamber 1 comprises a combustion chamber frame, a heating combustion furnace and a fan are installed in the integrated combustion chamber, the fan is communicated with the detachable baking room section through an air supply outlet, the air supply outlet is located at the bottom of the integrated combustion chamber 1, a cold air outlet 7 is arranged at the top of the integrated combustion chamber 1, two sides of the cold air outlet 7 are moisture exhausting windows 6, shutter structures are arranged on the cold air outlet 7 and the moisture exhausting windows 6, and the shutter structures can be driven by a driving motor. The driving motor, the heating combustion furnace and the fan of the shutter structure are controlled by an automatic control instrument, and the automatic control instrument is connected with a temperature sensor in a dismounting section through electric signals; the detachable baking room section is respectively connected with the door end fixing frame 9 and the combustion chamber frame of the integrated combustion chamber 1 through an upper detachable cross beam 3 and a lower detachable cross beam 10 by a detachable connecting structure, a plurality of middle fixing frames 4 are distributed on the upper detachable cross beam 3 and the lower detachable cross beam 10 between the door end fixing frame 9 and the integrated combustion chamber 1, and the middle fixing frames 4 are connected with the upper detachable cross beam 3 and the lower detachable cross beam 10 by detachable structures; a detachable side-hanging cigarette beam 12 is connected between the middle fixing frames 4 distributed on the upper dismounting beam 3 and the lower dismounting beam 10.

Example 2

A modular disassembly and assembly curing barn, wherein a heat insulation plate comprises an integrated top plate 2 positioned above an integrated combustion chamber 1 and a disassembly and assembly curing barn section, and integrated wallboards 5 positioned at two sides of the integrated combustion chamber 1 and the disassembly and assembly curing barn section; the integrated top plate 2 and the integrated wallboard 5 at the integrated combustion chamber 1 adopt rock wool heat insulation plates, and the integrated top plate 2 and the integrated wallboard 5 at the disassembled and assembled curing barn section adopt polyurethane composite heat insulation plates; the rock wool composite insulation board 12 comprises rock wool and color steel plates positioned on two sides of the rock wool, the thickness of the color steel plates is more than or equal to 0.42mm, the thickness of the rock wool is more than or equal to 45mm, and the density of the rock wool is more than or equal to 90Kg/m 3; the polyurethane composite insulation board 23 comprises polyurethane and color steel plates positioned on two sides of the polyurethane, the thickness of the color steel plate on the inner side is more than or equal to 0.35mm, the thickness of the color steel plate on the outer side is more than or equal to 0.42mm, the thickness of the polyurethane plate is more than or equal to 30mm, and the density of the polyurethane is more than or equal to 30Kg/m 3. The structure and connection relationship of the rest parts are the same as those described in any of the foregoing embodiments, and are not described herein again to avoid the tedious text.

Example 3

A modularization curing barn, wherein the middle fixing frame 4 further comprises a middle longitudinal rod 16, and a middle tobacco hanging beam 13 connected through a detachable connecting structure is arranged on the position, corresponding to a side tobacco hanging beam 12, of the middle longitudinal rod 16; the detachable connecting structure comprises a clamping hook 18 and a clamping hole 19, and the clamping hook 18 is inserted into the clamping hole 19. The structure and connection relationship of the rest parts are the same as those described in any of the foregoing embodiments, and are not described herein again to avoid the tedious text.

On the basis of the above embodiments, the present invention continues to describe the technical features and functions of the technical features in the present invention in detail to help those skilled in the art fully understand the technical solutions of the present invention and reproduce them.

The modularized detachable baking room comprises an integrated combustion chamber 1 for supplying heat, a heating combustion furnace for supplying heat is arranged in the integrated combustion chamber 1 and at least comprises a storage bin, a combustion chamber, a furnace door, an ash removal door, a slag removal door and a dust removal device, a feeding device of the heating combustion furnace is connected with an automatic control instrument, the feeding quantity is controlled through the automatic control instrument, and the temperature control is realized according to a temperature sensor in a detachable baking room section through matching with a fan and a driving motor of a shutter structure. The heat generated by the integrated combustion chamber 1 is sent into the disassembly and assembly curing barn section through the fan and the air supply opening, the air supply opening is a horn-shaped opening and is positioned at the bottom of the connecting position of the combustion chamber integrated section 1 and the disassembly and assembly curing barn section, and the top of the connecting position of the combustion chamber integrated section 1 and the disassembly and assembly curing barn section is provided with a cold air outlet 7 communicated with the disassembly and assembly curing barn section 2 and a moisture exhaust window 6 communicated with the disassembly and assembly curing barn section and the outside air. The fan is positioned in the integrated combustion chamber 1 and can send heat generated by heating the combustion furnace in the integrated combustion chamber 1 into the detachable baking room section through the bottom air supply opening in a hot air mode, the hot air starts to move from the integrated section 1 of the combustion chamber to the direction of the door end fixing frame 9, rises from the bottom to the top in the moving process, and is discharged through the cold air outlet 7 after circulation is completed. In the initial stage of tobacco curing, fresh tobacco leaves contain much moisture, which generates inevitable moisture during the drying process, and the moisture can be entrained by the air flow sent by the fan and carried out through the moisture discharging window 6. The moisture exhausting window 6 can be a shutter, auxiliary adjustment of ventilation quantity can be achieved by adjusting the shutter structure, the shutter is opened when moisture is large to obtain large air circulation quantity, the shutter is closed in the later period when the moisture is small, and baking of tobacco leaves in the moisture exhausting window is achieved. In the invention, the integrated combustion chamber 1 is in a closed state, only the feeding device of the heating combustion furnace is exposed to the outside so as to increase fuel, and the flue gas after combustion is dedusted by the dedusting device and then discharged into the air, so that the biomass fuel can be used for supplying in order to improve the environmental protection effect. In order to ensure the stability of the feeding device of the heating combustion furnace, a canopy 11 can be arranged above the feeding device of the heating combustion furnace to realize shielding.

In the invention, the integrated combustion chamber 1 comprises a combustion chamber frame covered with an insulation board, and as the temperature in the integrated combustion chamber 1 is higher, rock wool composite insulation boards can be adopted when the insulation board is selected, and the specific specification requirements are discussed in embodiment 2. The upper dismounting beam 3 and the lower dismounting beam 10 are arranged in parallel, and the end parts of the upper dismounting beam and the lower dismounting beam are respectively connected with the middle fixing frame 4 through a detachable connecting structure. At this time, the upper dismounting crossbeam 3, the lower dismounting crossbeam 10 and the middle fixing frame 4 form a section of dismounting curing barn. The detachable curing barn section can be of a multi-section structure. Go up dismouting crossbeam 3, middle mount 4, the roast room section of dismouting that lower dismouting crossbeam 10 constitutes is covered by the heated board, and according to the temperature demand of the roast room section of dismouting when the baking tobacco leaf, the heated board can adopt polyurethane composite insulation board, goes up dismouting crossbeam 3, middle mount 4 and should be located the heated board inboardly to increase its sealing performance. Meanwhile, in order to facilitate the observation of the baking condition of the tobacco leaves hung in the detachable baking room section, an observation window 8 can be processed on the oven, and the observation window 8 has good heat insulation performance.

In the present invention, the detachable connection structure may be selected as a bolt connection, a snap connection, an insertion connection, etc. according to those skilled in the art, and may also be selected as the structure shown in fig. 6 to 9. The structure shown in fig. 6 is a structure of a fastening hole 19 processed on the combustion chamber frame and the intermediate fixing frame 4, fig. 7 to 9 are various types of fastening hooks 18 engaged with the fastening hole 19, the fastening hooks 18 are distributed on the connecting end 17, and the connecting end 17 is provided with various structural forms according to the use requirements. For example, when the middle vertical rod 16 on the middle fixing frame 4 is connected with the middle smoke hanging beam 13, a clamping hole 19 as shown in fig. 6 may be processed on the middle vertical rod 16, the clamping hole 19 may be located on one side or both sides of the middle vertical rod 16, the connecting ends 17 are arranged at both ends of the middle smoke hanging beam 13, the clamping hooks 18 corresponding to the clamping holes 19 are distributed on the connecting ends 17, and the middle smoke hanging beam 13 is connected with the middle vertical rod 16 by inserting the clamping hooks 18 into the clamping holes 19. Similarly, when the two sides of the adjacent middle fixing frame 4 need to be provided with the side-hung cigarette beam 12, the two ends of the side-hung cigarette beam 12 are provided with the connecting ends 17 and the hooks 18 corresponding to the clamping holes 19 by processing the clamping holes 19 on the two sides of the middle fixing frame 4, so that the clamping connection between the two ends is realized.

In the invention, the heat insulation board comprises an integrated top board 2 and an integrated wall board 5, wherein the integrated wall board 5 can be connected and fixed with an upper dismounting cross beam 3 through a wall board top fastener 15, the periphery of the integrated top board 2 is coated through a top board edge covering 14 to ensure that an internal heat insulation layer is not eroded by rainwater and the like, and meanwhile, the integrated top board 2 is riveted to the tops of the upper dismounting cross beam 3 and an intermediate fixing frame 4 through rivets to realize effective fixation of the structure. No matter what form the integrated top plate 2 and the integrated wallboard 5 adopt is connected with the upper dismounting crossbeam 3, the lower dismounting crossbeam 10 and the middle fixing frame 4, the structure is required to be coated in the integrated top plate and the integrated wallboard, and the gap between the adjacent top plates or wallboards is reduced as much as possible, so that the heat insulation performance of the integrated top plate and the integrated wallboard is improved. For example, the two sides of the adjacent integrated top plate 2 and the integrated wall plate 5 can be provided with the insertion end and the insertion groove which are matched with each other, and the reduction of the connection gap and the improvement of the connection stability can be realized through the matching of the insertion end and the insertion groove.

In the invention, the lower dismounting cross beam 10 and the middle fixing frame 4 can be fixed on a pre-drilled concrete base at a specified place by adopting expansion bolts so as to increase the connection stability between the lower dismounting cross beam and the middle fixing frame.

Finally, although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description of the present description is for clarity reasons only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can be appropriately combined to form other embodiments that can be understood by those skilled in the art.

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