阅读说明：本技术 小尺寸阶梯状轴类零件专用研磨抛光设备、球面研磨抛光 (Special grinding and polishing equipment for small-size stepped shaft parts and spherical grinding and polishing ) 是由 于金波 刘鸿君 姜洋 王海龙 谢宁 王宇 朱亚宾 蔡灿 于 2020-12-16 设计创作，主要内容包括：本发明公开是关于小尺寸阶梯状轴类零件专用研磨抛光设备、球面研磨抛光方法,涉及轴类零件打磨装置领域,该小尺寸阶梯状轴类零件专用研磨抛光设备还包括：工件加紧单元,联动研磨抛光单元。本公开技术方案实现阶梯状轴类零件球面研磨抛光,基于数控自动化技术,实现了工件一次装夹,自动研磨抛光,解决了生产效率低、球面质量和尺寸一致性差的问题。(The invention discloses special grinding and polishing equipment and a spherical grinding and polishing method for small-size stepped shaft parts, and relates to the field of shaft part grinding devices, wherein the special grinding and polishing equipment for the small-size stepped shaft parts further comprises the following steps: the workpiece clamping unit is linked with the grinding and polishing unit. The technical scheme disclosed by the invention realizes the grinding and polishing of the spherical surface of the stepped shaft part, realizes one-time clamping and automatic grinding and polishing of a workpiece based on a numerical control automation technology, and solves the problems of low production efficiency and poor spherical surface quality and size consistency.)

1. The utility model provides a special grinding and polishing equipment of small-size echelonment axle type part, includes the workstation, the surface of workstation is equipped with the installation cavity, its characterized in that, this special grinding and polishing equipment of small-size echelonment axle type part still includes:

a workpiece clamping unit including:

swinging arms;

at least one set of pressure bar assemblies; at least one group of pressure bar assemblies are respectively arranged on the swing arms;

the swing arm motion assembly comprises a swing arm connecting rod, one end of the swing arm connecting rod is arranged in the mounting cavity, and the other end of the swing arm connecting rod is movably connected with the lower surface of the swing arm;

a linkage lapping and polishing unit, the lapping and polishing unit comprising:

the grinding assembly is arranged in the workbench, and the upper part of the grinding assembly extends out of the workbench;

the grinding assembly comprises a grinding assembly, a plurality of groups of driven gear sets and a plurality of groups of grinding assemblies, wherein the grinding assembly is arranged on the grinding assembly in a sleeved mode;

the first motor is arranged in the workbench, and the rotating end of the first motor extends out of the surface of the workbench;

the driving gear is fixedly connected with the rotating end of the first motor;

one driven gear in the driven gear set is meshed with the driving gear.

2. The special grinding and polishing device for small-size stepped shaft parts according to claim 1, wherein the grinding assembly comprises:

the device comprises a shell, a first fixing piece and a second fixing piece, wherein a cavity is formed in the shell, and a mounting hole communicated with the cavity is formed in the upper surface of the shell;

and the grinding rod is fixed in the mounting hole through a grinding rod clamping jaw.

3. The special grinding and polishing device for small-size stepped shaft parts according to claim 1, wherein the pressure rod assembly comprises:

the handle is provided with an assembly groove;

the surface of the guide sleeve is provided with a through groove;

one end of the connecting rod is inserted into the assembling groove of the handle, the other end of the connecting rod extends into the through groove of the guide sleeve,

and a rolling bearing is arranged at the lower part of the through groove of the guide sleeve.

4. The special grinding and polishing device for small-size stepped shaft parts according to claim 1, wherein the swing arm movement assembly further comprises:

the second motor is arranged on the inner wall of the installation cavity of the workbench;

the driving rod is fixedly connected with the rotating end of the second motor;

and one end of the driven rod is connected with the driving rod, and the other end of the driven rod is connected with the swing arm connecting rod.

5. The special grinding and polishing device for the small-size stepped shaft parts as claimed in claim 4, wherein the swing arm connecting rod comprises a first connecting rod and a second connecting rod, the first connecting rod is movably connected with the second connecting rod, and the first connecting rod is movably connected with the driven rod; the second connecting rod is fixedly connected with the swing arm.

6. The special grinding and polishing device for small-size stepped shaft parts as claimed in claim 1, wherein the centers of any driven gear in the driven gear set are all located on the same straight line.

7. The special grinding and polishing device for the small-sized stepped shaft parts according to claim 1, wherein the first surface of the worktable is respectively provided with a swing amplitude controller, a control panel and a rotation speed controller, and the rotation speed controllers are respectively connected with more than one second motor; the swing amplitude controllers are respectively connected with the first motors.

8. The special grinding and polishing device for the small-size stepped shaft parts as claimed in claim 1, wherein an air exhaust device communicated with the inner cavity of the workbench is arranged on the side surface of the workbench.

9. A spherical surface grinding and polishing method of a special grinding and polishing device for small-sized stepped shaft parts as claimed in any one of claims 1 to 8, characterized in that the method comprises the following steps:

the method comprises the following steps: lifting the pressure rod handle 13 to place the tail part of the workpiece into the rolling bearing 16, placing the head part of the workpiece into the ball socket of the grinding rod, then loosening the handle 13 to ensure that the workpiece is fixed in place, filling the ball socket with grinding paste in the grinding process, wrapping the grinding paste with silk in the polishing process, placing the silk on the grinding rod, and polishing the head part of the workpiece on the silk.

Step two: and adjusting the swing amplitude controller 8 to the position required by the process.

Step three: and adjusting the knob of the rotating speed controller 6 to the rotating speed required by the process.

Step four: the machining time is set on the control panel 5, and the start button is pressed.

Step five: and (5) finishing the grinding and polishing process, pressing a stop button and taking out the workpiece.

Technical Field

The invention relates to the field of shaft part grinding devices, in particular to special grinding and polishing equipment and a spherical grinding and polishing method for small-size stepped shaft parts.

Background

The structure of the small-size step-shaped shaft part is shown in figure 1, the small-size step-shaped shaft part belongs to a multi-step length-diameter ratio assembly part, the existing spherical surface of the head of a workpiece needs to be ground and polished, the size and the quality of the machined spherical surface are high due to process requirements, but due to the characteristics of the part, clamping is difficult, machining difficulty is high, and special equipment needs to be developed for machining.

Disclosure of Invention

In order to overcome the problems in the related art, the disclosed embodiment of the invention provides special grinding and polishing equipment for small-size stepped shaft parts and a spherical grinding and polishing method. The technical scheme is as follows:

according to a first aspect of the disclosed embodiments of the present invention, there is provided a special grinding and polishing apparatus for small-sized stepped shaft parts, comprising a worktable, wherein a mounting cavity is arranged on a surface of the worktable, the special grinding and polishing apparatus for small-sized stepped shaft parts further comprises:

a workpiece clamping unit including:

swinging arms;

at least one set of pressure bar assemblies; at least one group of pressure bar assemblies are respectively arranged on the swing arms;

the swing arm motion assembly comprises a swing arm connecting rod, one end of the swing arm connecting rod is arranged in the mounting cavity, and the other end of the swing arm connecting rod is movably connected with the lower surface of the swing arm;

a linkage lapping and polishing unit, the lapping and polishing unit comprising:

the grinding assembly is arranged in the workbench, and the upper part of the grinding assembly extends out of the workbench;

the grinding assembly comprises a grinding assembly, a plurality of groups of driven gear sets and a plurality of groups of grinding assemblies, wherein the grinding assembly is arranged on the grinding assembly in a sleeved mode;

the first motor is arranged in the workbench, and the rotating end of the first motor extends out of the surface of the workbench;

the driving gear is fixedly connected with the rotating end of the first motor;

one driven gear in the driven gear set is meshed with the driving gear.

In one embodiment, the abrasive assembly comprises:

the device comprises a shell, a first fixing piece and a second fixing piece, wherein a cavity is formed in the shell, and a mounting hole communicated with the cavity is formed in the upper surface of the shell;

and the grinding rod is fixed in the mounting hole through a grinding rod clamping jaw.

In one embodiment, the pressure bar assembly comprises:

the handle is provided with an assembly groove;

the surface of the guide sleeve is provided with a through groove;

one end of the connecting rod is inserted into the assembling groove of the handle, the other end of the connecting rod extends into the through groove of the guide sleeve,

and a rolling bearing is arranged at the lower part of the through groove of the guide sleeve.

In one embodiment, the swing arm motion assembly further comprises:

the second motor is arranged on the inner wall of the installation cavity of the workbench;

the driving rod is fixedly connected with the rotating end of the second motor;

and one end of the driven rod is connected with the driving rod, and the other end of the driven rod is connected with the swing arm connecting rod.

In one embodiment, the swing arm connecting rod comprises a first connecting rod and a second connecting rod, the first connecting rod is movably connected with the second connecting rod, and the first connecting rod is movably connected with the driven rod; the second connecting rod is fixedly connected with the swing arm.

In one embodiment, the centers of any driven gear in the driven gear set are all located on the same straight line.

In one embodiment, the first surface of the worktable is respectively provided with a swing amplitude controller, a control panel and a rotating speed controller, and the rotating speed controllers are respectively connected with more than one second motor; the swing amplitude controllers are respectively connected with the first motors.

In one embodiment, the side surface of the table is provided with air exhaust means communicating with the internal cavity of the table.

According to a first aspect of the embodiments of the present disclosure, there is provided a spherical surface grinding and polishing method suitable for the above-mentioned small-size stepped shaft part special-purpose grinding and polishing apparatus, the method includes the following steps:

the method comprises the following steps: lifting the pressure rod handle 13 to place the tail part of the workpiece into the rolling bearing 16, placing the head part of the workpiece into the ball socket of the grinding rod, then loosening the handle 13 to ensure that the workpiece is fixed in place, filling the ball socket with grinding paste in the grinding process, wrapping the grinding paste with silk in the polishing process, placing the silk on the grinding rod, and polishing the head part of the workpiece on the silk.

Step two: and adjusting the swing amplitude controller 8 to the position required by the process.

Step three: and adjusting the knob of the rotating speed controller 6 to the rotating speed required by the process.

Step four: the machining time is set on the control panel 5, and the start button is pressed.

Step five: and (5) finishing the grinding and polishing process, pressing a stop button and taking out the workpiece.

The technical scheme provided by the embodiment of the invention has the following beneficial effects:

firstly, a clamping and fixing tool is designed according to the size of the stepped shaft part, so that a workpiece can be vertically fixed and can rotate and swing in a reciprocating mode.

And secondly, selecting grinding rods and grinding paste made of different materials aiming at different grinding and polishing effects to enable the spherical surface of the processed workpiece to meet requirements.

And thirdly, the control system based on the PLC can conveniently and reliably realize the control and integration of components such as equipment, processing time, rotating speed, swing amplitude and the like.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.

FIG. 1 is a schematic view of a small-sized stepped shaft component according to the present invention;

FIG. 2 is a schematic structural diagram of the special spherical grinding and polishing device for the stepped shaft parts according to the present invention;

FIG. 3 is a rear view of the spherical grinding and polishing apparatus for stepped shaft parts according to the present invention;

FIG. 4 is a schematic structural view of a pressure bar assembly according to the present invention;

FIG. 5(A) is a top view of the table of the present invention;

FIG. 5(B) is a cross-sectional view A-A of FIG. 5 (A);

FIG. 6 is a schematic structural view of the swing arm motion assembly of the present invention;

FIG. 7 is a top view of the linkage grinding and polishing unit of the present invention;

FIG. 8(A) is a front view of a jaw jacking knob of the present invention;

FIG. 8(B) is a view from the A direction of the jaw jacking knob of the present invention;

FIG. 8(C) is a view from direction B of the jaw jacking knob of the present invention;

reference numerals:

1. pressure bar	2. Swing arm	3. Swing arm connecting rod
			4. Working table	5. Control panel	6. Rotating speed controller
7. Clamping jaw jacking knob	8. Swing amplitude controller	9. Switch with a switch body
			10. Electric wire	11. Air exhaust device	12. Power line
13. Lifting handle	14. Connecting rod	15. Guide sleeve
			16. Rolling bearing	17. Grinding rod clamping jaw	18. Grinding rod
19. Electric machine	20. First motor	301. First connecting rod
			302. Second connecting rod	21. Driving gear	22. Driven gear
23. Driving rod	24. Driven lever	25. Outer casing

Detailed Description

Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

The technical scheme provided by the embodiment of the invention relates to special grinding and polishing equipment for small-size stepped shaft parts, in particular to the field of shaft part grinding devices. In the related technology, a small-size step-shaped shaft part structure belongs to a multi-step length-diameter ratio assembly part, the existing spherical surface of the head of a workpiece needs to be ground and polished, the size and the quality of the machined spherical surface are high in technological requirement, but due to the characteristics of the part, clamping is difficult, machining difficulty is high, and special equipment needs to be developed for machining. Based on this, the special grinding and polishing equipment of small-size echelonment axle type part that this disclosed technical scheme provided uses spherical grinding and polishing equipment to fix the work piece through designing special fixture, and PLC control system can realize control and integration to components and parts such as equipment, processing time, rotational speed and swing amplitude conveniently, reliably. The equipment mainly comprises a workpiece clamping device, a swing arm movement mechanism, a grinding and polishing device, a PLC control system, an exhaust device, other auxiliary devices and the like, and the content and the execution process are explained below by combining the attached drawings.

Fig. 1 schematically shows a structural diagram of a special grinding and polishing device for small-size stepped shaft parts, which is provided by the technical scheme disclosed by the invention. According to fig. 1, a mounting cavity is formed in the surface of the working table 4, and the special grinding and polishing device for the small-size stepped shaft parts further comprises:

a workpiece clamping unit including:

a swing arm 2;

at least one set of pressure bar assemblies; at least one group of pressure bar components are respectively arranged on the swing arms 2;

the swing arm motion assembly comprises a swing arm connecting rod 3, one end of the swing arm connecting rod 3 is arranged in the mounting cavity, and the other end of the swing arm connecting rod 3 is movably connected with the lower surface of the swing arm 2;

linkage grinding and polishing unit, linkage grinding and polishing unit includes:

more than one grinding assembly is arranged in the workbench 4, and the upper part of the grinding assembly extends out of the workbench 4;

more than one group of driven gears 22, the driven gears 22 comprise more than one driven gear 22 which are meshed with each other, the driven gears 22 of the driven gears 22 are sleeved on the grinding component and are fixedly connected with the side wall of the grinding component;

the first motor 20, the first motor 20 is arranged in the workbench 4, and the rotating end of the first motor 20 extends out of the surface of the workbench 4;

the driving gear 21, the driving gear 21 is fixedly connected with the rotating end of the first motor 20;

one of the driven gears 22 in the set of driven gears 22 meshes with the drive gear 21.

In one embodiment, an abrasive assembly comprises:

the inner part of the shell is provided with a cavity, and the upper surface of the shell is provided with a mounting hole communicated with the inner part of the cavity;

a grinding rod 18, the grinding rod 18 is fixed in the mounting hole through a grinding rod clamping jaw 17.

In one embodiment, the pressure bar assembly comprises: a handle 13, wherein an assembly groove is arranged on the handle 13;

the guide sleeve 15, the surface of the guide sleeve 15 has through grooves; one end of the connecting rod 14 is inserted into the assembling groove of the handle 13, the other end of the connecting rod 14 extends into the through groove of the guide sleeve 15, and the lower part of the through groove of the guide sleeve 15 is provided with a rolling bearing 16.

In one embodiment, the swing arm motion assembly further comprises: the second motor 19 is arranged on the inner wall of the installation cavity of the workbench 4; the driving rod 23, the driving rod 23 is fixedly connected with the rotating end of the second motor 19; and one end of the driven rod is connected with the driving rod, and the other end of the driven rod is connected with the swing arm connecting rod 3.

In one embodiment, the swing arm link 3 comprises a first link 301 and a second link 302, wherein the first link 301 is movably connected with the second link 302, and the first link 301 is movably connected with the driven rod; the second connecting rod 302 is fixedly connected with the swing arm 2.

In one embodiment, the centers of any driven gear 22 in the set of driven gears 22 are all located on the same straight line.

In one embodiment, the first surface of the worktable 4 is respectively provided with a swing amplitude controller 8, a control panel 5 and a rotation speed controller 6, and the rotation speed controller 6 is respectively connected with more than one second motor 19; the swing amplitude controllers 8 are respectively connected with the first motors 20.

In one embodiment, the side surface of the table 4 is provided with air exhaust means 11 communicating with the inner cavity of the table 4.

The special spherical grinding and polishing equipment fixes the workpiece by designing the workpiece clamping unit, and the PLC control system can conveniently and reliably realize the control and integration of components such as equipment, processing time, rotating speed, swing amplitude and the like. The equipment mainly comprises a workpiece clamping device, a swing arm movement mechanism, a grinding and polishing device, a PLC control system, an exhaust device 11, other auxiliary devices and the like, and the content and the execution process are explained below by combining the attached drawings.

The workpiece clamping unit comprises a lifting handle 13, a connecting rod 14, a guide sleeve 15 and a rolling bearing 16; as shown in fig. 4. The pressure bar 1 is fixed on the swing arm 2, and is connected with the swing arm through a spring, so that the tail of a workpiece can be placed into the rolling bearing 16 when the lifting handle 13 is lifted, the head of the workpiece is placed into the ball socket of the grinding bar 18, the workpiece can be fixed after the lifting handle 13 is loosened, and the reciprocating swing is completed along with the swing arm.

The swing arm movement mechanism, as shown in fig. 6, is composed of a second motor 19 and a multi-link mechanism, and realizes that the circular motion of the motor is converted into the reciprocating motion of the swing arm 2.

The linkage grinding and polishing unit comprises a clamping jaw jacking knob 7, a grinding rod clamping jaw 17 and a grinding rod 18, and is shown in figures 5 and 8. If the spherical surface quality of the workpiece processed by the grinding rod 18 is unqualified, the clamping jaw jacking knob 7 needs to be rotated, the tail part of the grinding rod clamping jaw 17 is in plane contact with the B direction of the clamping jaw jacking knob 7, the purpose of opening and closing the grinding rod clamping jaw 17 by rotating the clamping jaw jacking knob 7 can be achieved, and therefore the grinding rod 18 is replaced. The autorotation of the six grinding rod clamping jaws 17 is that the transmission motor 20 realizes the autorotation movement of six stations through gears.

Example two:

the process of grinding and polishing the spherical surface by adopting the equipment comprises the following steps:

step S01, lifting the pressure bar handle 13 to place the tail of the workpiece into the rolling bearing 16, placing the head of the workpiece into the ball socket of the grinding bar, then loosening the handle 13 to ensure that the workpiece is fixed in place, filling the ball socket with grinding paste in the grinding process, wrapping the grinding paste with silk in the polishing process, placing the silk on the grinding bar, and polishing the head of the workpiece on the silk.

And step S02, adjusting the swing amplitude controller 8 knob to the position required by the process.

And step S03, adjusting the knob of the rotating speed controller 6 to the rotating speed required by the process.

In step S04, a machining time is set on the control panel 5 and a start button is pressed.

And step S05, finishing the grinding and polishing process, pressing a stop button and taking out the workpiece.

In the process, the air exhaust device 11 can ensure ventilation and heat dissipation of the working environment in the equipment, and the service life of the equipment is prolonged. The equipment uses the PLC and the motor, so that the cost of the equipment is reduced, and meanwhile, the control of each mechanism is realized.

Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure should be limited only by the attached claims.