阅读说明：本技术 一种铝型材热挤压冷却成型装置 (Aluminium alloy hot extrusion cooling forming device ) 是由 郑健全 黄和銮 罗伟浩 马得胜 林丽荧 李辉 聂德键 易鹏 于 2021-01-07 设计创作，主要内容包括：本发明公开了一种铝型材热挤压冷却成型装置,包括底座和转动组件；底座：表面设有安装槽,所述安装槽内设有送料组件,所述底座的表面一侧设有竖板,所述竖板的侧面顶部设有推料组件；转动组件：包括转轴、副齿轮、第二电机、主齿轮、套筒和固定杆,所述转轴的一端贯穿竖板的侧面,所述副齿轮固定套接在转轴的端部,所述第二电机设于竖板的侧面,所述主齿轮固定套接在第二电机的输出轴上,所述套筒固定套接在转轴的另一端,所述固定杆均匀设于套筒的圆周侧面上,固定杆的端部设有夹持组件,本铝型材热挤压冷却成型装置,可实现原来的自动上料,降低了劳动强度,提高了工作效率,实用性较强。(The invention discloses a hot extrusion cooling forming device for an aluminum profile, which comprises a base and a rotating assembly, wherein the base is provided with a plurality of grooves; base: the surface of the base is provided with a mounting groove, a feeding component is arranged in the mounting groove, one side of the surface of the base is provided with a vertical plate, and the top of the side surface of the vertical plate is provided with a material pushing component; a rotating assembly: including pivot, pinion, second motor, master gear, sleeve and dead lever, the side of riser is run through to the one end of pivot, the fixed cover of pinion connects the tip in the pivot, the side of riser is located to the second motor, the fixed cover of master gear is connected on the output shaft of second motor, the fixed other end at the pivot of cup joint, on telescopic circumference side was evenly located to the dead lever, the tip of dead lever was equipped with the centre gripping subassembly, and this aluminium alloy hot extrusion cooling forming device can realize original automatic feeding, has reduced intensity of labour, has improved work efficiency, and the practicality is stronger.)

1. The utility model provides an aluminium alloy hot extrusion cooling forming device which characterized in that: comprises a base (1) and a rotating component (3);

base (1): the surface of the base is provided with a mounting groove (12), a feeding component (6) is arranged in the mounting groove (12), one side of the surface of the base (1) is provided with a vertical plate (13), and the top of the side surface of the vertical plate (13) is provided with a material pushing component (2);

rotating assembly (3): the clamping device comprises a rotating shaft (31), a pinion (32), a second motor (33), a main gear (34), a sleeve (35) and a fixing rod (36), wherein one end of the rotating shaft (31) penetrates through the side face of a vertical plate (13), the pinion (32) is fixedly sleeved on the end portion of the rotating shaft (31), the second motor (33) is arranged on the side face of the vertical plate (13), the main gear (34) is fixedly sleeved on an output shaft of the second motor (33), the sleeve (35) is fixedly sleeved on the other end of the rotating shaft (31), the fixing rod (36) is uniformly arranged on the circumferential side face of the sleeve (35), and the end portion of the fixing rod (36) is provided with a clamping component (4);

wherein: still include PLC controller (11), the side of base (1) is located in PLC controller (11), and the input of PLC controller (11) is connected with external power source's output electricity, and the output of PLC controller (11) is connected with the input electricity of second motor (33).

2. The aluminum profile hot extrusion cooling forming device according to claim 1, characterized in that: the clamping component (4) comprises a guide frame (41), a bidirectional screw rod (42), a sliding block (43), a clamping block (44) and a third motor (45), the guide frame (41) is arranged at one end of the fixed rod (36), the bidirectional screw rod (42) is rotationally connected in the guide frame (41), threads with opposite spiral directions are symmetrically arranged on two sides of the bidirectional screw rod (42), two sliding blocks (43) are symmetrically arranged, two sliding blocks (43) are respectively connected with the two sides of the bidirectional screw rod (42) through threaded holes in the middle part in a threaded manner, two clamping blocks (44) are symmetrically arranged, and two clamping blocks (44) are respectively arranged on the surfaces of the sliding blocks (43) on the two sides, the third motor (45) is arranged on the side surface of the guide frame (41), the output shaft of the third motor (45) is fixedly connected with one end of the bidirectional screw rod (42), and the input end of the third motor (45) is electrically connected with the output end of the PLC (11).

3. The aluminum profile hot extrusion cooling forming device as claimed in claim 2, wherein: the material pushing component (2) comprises a square tube (21), an ejector rod (22), a screw rod (23), a mounting plate (24) and a first motor (25), the side face of a vertical plate (13) is penetrated through the square tube (21), one end of the square tube (21) is arranged on the ejector rod (22), the center of the central axis of the ejector rod (22) corresponds to the center of the two side clamping blocks (44), the screw rod (23) is in threaded connection with the screw hole in the middle of the square tube (21), the side face of the vertical plate (13) is arranged on the mounting plate (24), the surface of the mounting plate (24) is arranged on the first motor (25), the output shaft of the first motor (25) is fixedly connected with one end of the screw rod (23), and the input end of the first motor (25) is electrically connected with the output end of the PLC (11).

4. The aluminum profile hot extrusion cooling forming device according to claim 1, characterized in that: still include first electric putter (5) and tray (51), the bottom surface middle part of mounting groove (12) is located in first electric putter (5), the top of first electric putter (5) is located in tray (51), and tray (51) correspond with dead lever (36), and the input of first electric putter (5) is connected with the output electricity of PLC controller (11).

5. The aluminum profile hot extrusion cooling forming device according to claim 1, characterized in that: the feeding assembly (6) comprises a material frame (61) and a side plate (62), the material frame (61) is arranged on the inner side of the mounting groove (12), and the side plate (62) is arranged on the inner side face of one end of the material frame (61).

6. The aluminum profile hot extrusion cooling forming device as claimed in claim 5, wherein: the feeding assembly (6) further comprises a second electric push rod (63) and a push plate (64), the second electric push rod (63) is arranged in the middle of the side face of the side plate (62), the push plate (64) is arranged at one end of the second electric push rod (63), and the input end of the second electric push rod (63) is electrically connected with the output end of the PLC (11).

7. The aluminum profile hot extrusion cooling forming device according to claim 1, characterized in that: still include support (7), electromagnetic heater (71) and extrusion die (72), the surface of base (1) is located in support (7), the top of support (7) is located in electromagnetic heater (71), the inboard of electromagnetic heater (71) is located in extrusion die (72), and extrusion die (72) correspond with ejector pin (22), and the input of electromagnetic heater (71) is connected with the output electricity of PLC controller (11).

8. The aluminum profile hot extrusion cooling forming device as claimed in claim 7, wherein: still include conveying subassembly (8), conveying subassembly (8) are including support (81), installation axle (82), roller (83) and fourth motor (84), the top of support (7) is located in support (81), installation axle (82) symmetry is equipped with two, and two installation axle (82) symmetry rotation connection in the both sides of support (81), roller (83) fixed cup joint is on installation axle (82), the bottom surface of support (81) is located in fourth motor (84), the output shaft of fourth motor (84) and the bottom fixed connection of installation axle (82), and the input of fourth motor (84) is connected with the output electricity of PLC controller (11).

9. The aluminum profile hot extrusion cooling forming device according to claim 1, characterized in that: still include fixing base (9) and cooling frame (91), the surface of bottom plate (1) is located in fixing base (9), the top of fixing base (9) is located in cooling frame (91).

10. The aluminum profile hot extrusion cooling forming device as claimed in claim 9, wherein: the inside bilateral symmetry about cooling frame (91) is equipped with mounting groove (911), be equipped with fan (912) in mounting groove (911), the input of fan (912) is connected with the output electricity of PLC controller (11).

Technical Field

The invention relates to the technical field of aluminum profile processing, in particular to an aluminum profile hot extrusion cooling forming device.

Background

The stable, continuous and rapid development of national economy and high and new technology of China promotes the rapid development of aluminum smelting and aluminum profile processing industry in China, and in the 21 st century, the aluminum processing industry in China closely combines the market and scientific development requirements, so that the traditional aluminum processing profile gradually finishes the conversion to the modern aluminum processing profile, wherein the hot extrusion molding is a processing mode widely used for aluminum profiles, part of aluminum profile hot extrusion cooling molding devices have low automation degree, manual feeding is still needed, the labor intensity is increased, the working efficiency is low, and the use is inconvenient.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, provides the aluminum profile hot extrusion cooling forming device, can realize the original automatic feeding, reduces the labor intensity, improves the working efficiency, has strong practicability and can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a hot extrusion cooling forming device for an aluminum profile comprises a base and a rotating assembly;

base: the surface of the base is provided with a mounting groove, a feeding component is arranged in the mounting groove, one side of the surface of the base is provided with a vertical plate, and the top of the side surface of the vertical plate is provided with a material pushing component;

a rotating assembly: the clamping device comprises a rotating shaft, a pinion, a second motor, a main gear, a sleeve and a fixed rod, wherein one end of the rotating shaft penetrates through the side face of a vertical plate, the pinion is fixedly sleeved at the end part of the rotating shaft, the second motor is arranged on the side face of the vertical plate, the main gear is fixedly sleeved on an output shaft of the second motor, the sleeve is fixedly sleeved at the other end of the rotating shaft, the fixed rod is uniformly arranged on the circumferential side face of the sleeve, and a clamping component is arranged at the end part of the fixed rod;

wherein: still include the PLC controller, the side of base is located to the PLC controller, and the input of PLC controller is connected with external power source's output electricity, and the output of PLC controller is connected with the input electricity of second motor.

Furthermore, the clamping assembly comprises a guide frame, a two-way screw rod, a sliding block, two clamping blocks and a third motor, the guide frame is arranged at one end of the fixed rod, the two-way screw rod is rotatably connected in the guide frame, two sides of the two-way screw rod are symmetrically provided with threads with opposite spiral directions, the sliding blocks are symmetrically provided with two sliding blocks which are respectively in threaded connection with two sides of the two-way screw rod through a threaded hole in the middle part, the two clamping blocks are symmetrically provided with two clamping blocks which are respectively arranged on the surfaces of the sliding blocks on two sides, the third motor is arranged on the side surface of the guide frame, an output shaft of the third motor is fixedly connected with one end of the two-way screw rod, an input end of the third motor is electrically connected with an output end of the PLC controller, the clamping assembly can drive the two-way screw rod to rotate by utilizing the rotation of the third motor, and can realize, then the materials on the tray can be fixedly clamped, and the materials are transferred.

Further, the material pushing component comprises a square barrel, ejector rods, screw rods, a mounting plate and a first motor, the square barrel penetrates through the side face of the vertical plate, one end of the square barrel is arranged on the ejector rods, the centers of the central axes of the ejector rods and the clamping blocks on the two sides correspond to each other, the screw rods are connected in the screw holes in the middle of the square barrel in a threaded mode, the side face of the vertical plate is arranged on the mounting plate, the first motor is arranged on the surface of the mounting plate, the output shaft of the first motor is fixedly connected with one end of the screw rods, the input end of the first motor is electrically connected with the output end of the PLC, the screw rods are driven to rotate by rotation of the first motor, linear movement of the square barrel can be achieved, the ejector rods can be driven to move, materials on the clamping.

Further, still include first electric putter and tray, first electric putter locates the bottom surface middle part of mounting groove, first electric putter's top is located to the tray, and the tray corresponds with the dead lever, and first electric putter's input is connected with the output electricity of PLC controller, and after pushing away the material subassembly with material propelling movement to the tray, utilize first electric putter's rising, can drive the material and rise, and between the grip block of material arrival both sides, can realize fixed to the centre gripping of material.

Further, the feeding assembly comprises a material frame and a side plate, the material frame is arranged on the inner side of the mounting groove, and the side plate is arranged on the inner side face of one end of the material frame.

Further, the feeding assembly further comprises a second electric push rod and a push plate, the second electric push rod is arranged in the middle of the side face of the side plate, one end of the second electric push rod is arranged in the push plate, the input end of the second electric push rod is electrically connected with the output end of the PLC, the push plate is driven by the extension of the second electric push rod, so that the feeding assembly can move forwards by the aid of the extension of the second electric push rod, and then materials in the material frame can be pushed to the tray.

Further, still include support, electromagnetic heater and extrusion die, the surface of base is located to the support, electromagnetic heater locates the top of support, extrusion die locates electromagnetic heater's inboard, and extrusion die corresponds with the ejector pin, and electromagnetic heater's input is connected with the output electricity of PLC controller, and electromagnetic heater can carry out rapid heating to the material of sending into in the extrusion die, makes it have certain plastic deformation ability, can realize extrusion.

Further, still include the conveying subassembly, the conveying subassembly includes support, installation axle, roller and fourth motor, the top of support is located to the support, the installation axle symmetry is equipped with two, and two installation axle symmetries rotate the both sides of connecting at the support, the roller is fixed cup joints at the installation epaxial, the bottom surface of support is located to the fourth motor, the output shaft of fourth motor and the bottom fixed connection of installation axle, and the input of fourth motor is connected with the output electricity of PLC controller, and the rotation of the usable fourth motor of conveying subassembly drives the installation axle and rotates, drives the roller rotation then to the direction of rotation of both sides fourth motor is relative, can convey out through the material after the roller will extrude.

Furthermore, the cooling device also comprises a fixed seat and a cooling frame, wherein the fixed seat is arranged on the surface of the bottom plate, and the cooling frame is arranged at the top of the fixed seat.

Further, bilateral symmetry is equipped with the mounting groove about the inside of cooling frame, be equipped with the fan in the mounting groove, the input of fan is connected with the output electricity of PLC controller, and the high temperature material after hot extrusion shaping gets into behind the cooling frame in, can utilize the fan to cool down the material.

Compared with the prior art, the invention has the beneficial effects that: this aluminium alloy hot extrusion cooling forming device has following advantage.

1. The rotating assembly of the aluminum profile hot extrusion cooling forming device can drive the main gear to rotate by utilizing the rotation of the second motor, the main gear can realize the rotation of the rotating shaft through the meshing with the pinion, and then can drive the clamping assembly to rotate, in addition, the rotation of the second motor is intermittent periodic rotation, and each period rotates 180 degrees.

2. This aluminium alloy hot extrusion cooling forming device's centre gripping subassembly usable third motor's rotation drives two-way screw rod and rotates, under the limiting displacement of guide frame, can realize folding each other of both sides slider, then drives the grip block of both sides and folds each other, then can fix the centre gripping to the material on the tray, realizes the transportation of material.

3. This aluminium alloy hot extrusion cooling forming device's material pushing component can be right above the material of centre gripping transports, and the ejector pin corresponds with the tip of material, moves the grip block of both sides to both sides a little respectively, utilizes the rotation of first motor to drive the screw rod and rotates, can realize the rectilinear movement of square tube then, can drive the ejector pin motion, can push the material on the centre gripping subassembly in the extrusion die, realizes hot extrusion molding.

4. This aluminium alloy hot extrusion cooling forming device's usable second electric putter's of pay-off subassembly extension drives the push pedal and moves forward, can be then with the material propelling movement in the material frame to the tray on, the rising of recycling first electric putter can drive the material and rise, and it is fixed to the centre gripping of material to reach between the grip block of both sides until the material.

Drawings

FIG. 1 is a schematic view of the structure of the present invention.

FIG. 2 is a schematic cross-sectional view of the present invention.

FIG. 3 is a schematic front view of the present invention.

In the figure: the device comprises a base 1, a PLC 11, a 12 mounting groove, a 13 vertical plate, a 2 pushing assembly, a 21 square barrel, a 22 ejector rod, a 23 screw rod, a 24 mounting plate, a 25 first motor, a 3 rotating assembly, a 31 rotating shaft, a 32 secondary gear, a 33 second motor, a 34 main gear, a 35 sleeve, a 36 fixing rod, a 4 clamping assembly, a 41 guide frame, a 42 bidirectional screw rod, a 43 sliding block, a 44 clamping block, a 45 third motor, a 5 first electric push rod, a 51 tray, a 6 feeding assembly, a 61 material frame, a 62 side plate, a 63 second electric push rod, a 64 push plate, a 7 support, a 71 electromagnetic heater, a 72 extrusion die, an 8 conveying assembly, a 81 support, a 82 mounting shaft, a 83 roller, a 84 fourth motor, a 9 fixing seat, a 91 cooling frame, a mounting groove 911 and a 912 fan.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a hot extrusion cooling forming device for aluminum profiles comprises a base 1 and a rotating assembly 3;

base 1: the surface is provided with a mounting groove 12, a feeding component 6 is arranged in the mounting groove 12, the feeding component 6 comprises a material frame 61 and a side plate 62, the material frame 61 is arranged at the inner side of the mounting groove 12, the side plate 62 is arranged at the inner side surface of one end of the material frame 61, the feeding component also comprises a second electric push rod 63 and a push plate 64, the second electric push rod 63 is arranged at the middle part of the side surface of the side plate 62, the push plate 64 is arranged at one end of the second electric push rod 63, the input end of the second electric push rod 63 is electrically connected with the output end of the PLC 11, one side of the surface of the base 1 is provided with a vertical plate 13, the top of the side surface of the vertical plate 13 is provided with a material pushing component 2, the material pushing component 2 comprises a square cylinder 21, a push rod 22, a screw 23, a mounting plate 24 and a first motor 25, the square cylinder 21 penetrates through the side surface of the, the mounting plate 24 is arranged on the side surface of the vertical plate 13, the first motor 25 is arranged on the surface of the mounting plate 24, an output shaft of the first motor 25 is fixedly connected with one end of the screw 23, and an input end of the first motor 25 is electrically connected with an output end of the PLC 11;

the rotating assembly 3: the clamping device comprises a rotating shaft 31, a pinion 32, a second motor 33, a main gear 34, a sleeve 35 and a fixed rod 36, wherein one end of the rotating shaft 31 penetrates through the side surface of a vertical plate 13, the pinion 32 is fixedly sleeved at the end part of the rotating shaft 31, the second motor 33 is arranged at the side surface of the vertical plate 13, the main gear 34 is fixedly sleeved on an output shaft of the second motor 33, the sleeve 35 is fixedly sleeved at the other end of the rotating shaft 31, the fixed rod 36 is uniformly arranged on the circumferential side surface of the sleeve 35, the end part of the fixed rod 36 is provided with a clamping component 4, the clamping component 4 comprises a guide frame 41, a two-way screw rod 42, sliding blocks 43, clamping blocks 44 and a third motor 45, the guide frame 41 is arranged at one end of the fixed rod 36, the two-way screw rod 42 is rotatably connected in the guide frame 41, two sides of the two-way screw rod 42 are symmetrically provided with, two clamping blocks 44 are symmetrically arranged, the two clamping blocks 44 are respectively arranged on the surfaces of the sliding blocks 43 on the two sides, the third motor 45 is arranged on the side surface of the guide frame 41, an output shaft of the third motor 45 is fixedly connected with one end of the bidirectional screw 42, and an input end of the third motor 45 is electrically connected with an output end of the PLC 11;

wherein: still include PLC controller 11, PLC controller 11 locates the side of base 1, and PLC controller 11's input is connected with external power source's output electricity, and PLC controller 11's output is connected with the input of second motor 33 electricity.

Wherein: the device is characterized by further comprising a first electric push rod 5 and a tray 51, wherein the first electric push rod 5 is arranged in the middle of the bottom surface of the mounting groove 12, the tray 51 is arranged at the top end of the first electric push rod 5, the tray 51 corresponds to the fixing rod 36, and the input end of the first electric push rod 5 is electrically connected with the output end of the PLC 11; the device is characterized by further comprising a support 7, an electromagnetic heater 71 and an extrusion die 72, wherein the support 7 is arranged on the surface of the base 1, the electromagnetic heater 71 is arranged at the top of the support 7, the extrusion die 72 is arranged on the inner side of the electromagnetic heater 71, the extrusion die 72 corresponds to the ejector rod 22, and the input end of the electromagnetic heater 71 is electrically connected with the output end of the PLC 11; the conveying device further comprises a conveying assembly 8, wherein the conveying assembly 8 comprises a support 81, two mounting shafts 82, a roller 83 and a fourth motor 84, the support 81 is arranged at the top of the support 7, the two mounting shafts 82 are symmetrically arranged, the two mounting shafts 82 are symmetrically and rotatably connected to two sides of the support 81, the roller 83 is fixedly sleeved on the mounting shafts 82, the fourth motor 84 is arranged on the bottom surface of the support 81, an output shaft of the fourth motor 84 is fixedly connected with the bottom end of the mounting shafts 82, and the input end of the fourth motor 84 is electrically connected with the output end of the PLC 11; still include fixing base 9 and cooling frame 91, the surface of bottom plate 1 is located to fixing base 9, and the top of fixing base 9 is located to cooling frame 91, and bilateral symmetry is equipped with mounting groove 911 about the inside of cooling frame 91, is equipped with fan 912 in the mounting groove 911, and fan 912's input is connected with PLC controller 11's output electricity.

The rotation assembly 3 can use the rotation of the second motor 33 to drive the main gear 34 to rotate, the main gear 34 can realize the rotation of the rotating shaft 31 through the meshing with the pinion 32, and further can drive the material to rotate, and the rotation of the second motor 33 is intermittent periodic rotation, and each period rotates 180 degrees.

When in use:

firstly, the extension of the second electric push rod 63 drives the push plate 64 to move forward, then the material in the material frame 61 can be pushed to the tray 51, then the lifting of the first electric push rod 5 can drive the material to lift until the material reaches between the clamping blocks 44 at both sides, secondly, the rotation of the third motor 45 drives the bidirectional screw 42 to rotate, under the limit action of the guide frame 41, the mutual folding of the slide blocks 43 at both sides can be realized, then the clamping blocks 44 at both sides can be driven to fold mutually, then the material on the tray 51 can be fixedly clamped, then the rotation of the second motor 33 can drive the main gear 34 to rotate, the main gear 34 can realize the rotation of the rotating shaft 31 through the meshing with the auxiliary gear 32, and the rotation of the second motor 33 is intermittent periodic rotation, each period rotates 180 degrees, and the clamped material is transported to the right above, at this moment, the ejector rod 22 corresponds to the end of the material, move the grip blocks 44 of both sides to both sides a little respectively, the rotation that utilizes first motor 25 drives screw 23 and rotates, then can realize the rectilinear movement of square tube 21, can drive the ejector rod 22 motion, can push the material on the centre gripping subassembly 4 in the extrusion die 72, utilize electromagnetic heater 71 to realize hot extrusion, then, the rotation that utilizes fourth motor 84 drives installation axle 82 and rotates, then drive roller 83 and rotate, and the direction of rotation of both sides fourth motor 84 is relative, can pass through roller 83 and convey out the material after the extrusion, high temperature material after the hot extrusion gets into behind the cooling frame 91, can utilize fan 912 to cool down the material.

It should be noted that the specific model of the core chip of the PLC controller 11 disclosed in this embodiment is siemens S7-300, and the first motor 25, the second motor 33, the third motor 45, the fourth motor 84, the first electric putter 5, the second electric putter 63, the electromagnetic heater 71, and the fan 912 may be freely configured according to the actual application scenario. The PLC controller controls the first motor 25, the second motor 33, the third motor 45, the fourth motor 84, the first electric push rod 5, the second electric push rod 63, the electromagnetic heater 71 and the fan 912 to work by adopting a method commonly used in the prior art.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.