Still kettle for processing laminated glass

文档序号:774411 发布日期:2021-04-09 浏览:27次 中文

阅读说明:本技术 一种夹胶玻璃加工用的蒸压釜 (Still kettle for processing laminated glass ) 是由 甯告案 常永 于 2020-12-09 设计创作,主要内容包括:本发明公开了一种夹胶玻璃加工用的蒸压釜,包括蒸压釜筒体、开关机构、紧固机构和蒸压架体,所述蒸压釜筒体左端设有前端盖,所述蒸压釜筒体右端设有后端盖,所述蒸压釜筒体左侧安装有安装盘,所述开关机构位于蒸压釜筒体左侧的安装盘上方,所述传动杆底部连接有固定盘,所述紧固机构位于安装盘的左侧,所述蒸压架体设置在蒸压釜筒体内部,所述蒸压架体上方设有若干的玻璃挡架。该夹胶玻璃加工用的蒸压釜,设置有紧固机构,所述紧固机构位于安装盘的左侧,当前端盖在开关机构的作用下与蒸压釜筒体左侧釜口法兰相接触后,通过控制组件将电控液压杆收缩,使得上锢环与下锢环将前端盖和釜口法兰包裹在紧固槽内,有利于防止前端盖在内部高压下松动。(The invention discloses an autoclave for laminated glass processing, which comprises an autoclave barrel, an opening and closing mechanism, a fastening mechanism and an autoclave frame body, wherein a front end cover is arranged at the left end of the autoclave barrel, a rear end cover is arranged at the right end of the autoclave barrel, an installation disc is arranged at the left side of the autoclave barrel, the opening and closing mechanism is positioned above the installation disc at the left side of the autoclave barrel, the bottom of a transmission rod is connected with a fixed disc, the fastening mechanism is positioned at the left side of the installation disc, the autoclave frame body is arranged in the autoclave barrel, and a plurality of glass blocking frames are arranged above the autoclave frame body. This autoclave that doubling glass processing was used is provided with fastening device, fastening device is located the left side of mounting disc, and after the front end housing contacted with autoclave barrel left side cauldron mouth flange under switch mechanism's effect, through the shrink of control assembly with automatically controlled hydraulic stem for on fasten the ring and fasten the ring with front end housing and cauldron mouth flange parcel in the fastening groove under with, be favorable to preventing that the front end housing is not hard up under inside high pressure.)

1. The utility model provides a press still that doubling glass processing was used, includes to press still barrel (1), on-off mechanism (2), fastening device (3) and evaporate and press support body (4), its characterized in that:

the autoclave barrel (1) comprises a front end cover (101), a rear end cover (102), supporting legs (103), a base (104), a steam inlet (105), a steam outlet (106), an electric cylinder (107), a mounting disc (108), a kettle opening flange (109), an autoclave platform (110), a limiting block (111), a temperature sensor (112) and a pressure sensor (113), wherein the front end cover (101) is arranged at the left end of the autoclave barrel (1), the rear end cover (102) is arranged at the right end of the autoclave barrel (1), the autoclave barrel (1) is fixed on the base (104) through the supporting legs (103), the steam inlet (105) is arranged at the bottom of the autoclave barrel (1), the steam outlet (106) is arranged at the top of the autoclave barrel (1), the mounting disc (108) is arranged at the left side of the autoclave barrel (1), the kettle opening flange (109) is arranged at the left side of the autoclave barrel (1), a steaming and pressing platform (110) is arranged in the steaming and pressing kettle barrel body (1), and a limiting block (111) is arranged on the right side of the steaming and pressing platform (110);

the automatic opening and closing device comprises a switch mechanism (2), wherein the switch mechanism (2) comprises a balancing weight (201), a transmission rod (202), a rotating shaft (203), an anti-falling frame (204), a fixed disc (205), a connecting rod (206), a driving motor (207) and a transmission belt (208), the switch mechanism (2) is positioned above a mounting disc (108) on the left side of a still kettle barrel (1), the rotating shaft (203) is mounted in the switch mechanism (2), the rotating shaft (203) penetrates through the transmission rod (202), the balancing weight (201) is mounted at the top of the transmission rod (202), the fixed disc (205) is connected to the bottom of the transmission rod (202), and the driving motor (207) is arranged in the;

a fastening mechanism (3), wherein the fastening mechanism (3) comprises an upper fastening ring (301), a lower fastening ring (302), a first mounting seat (303), a second mounting seat (304), a first connecting ear (305), a second connecting ear (306), an electric control hydraulic rod (307), a first fixing plate (308), a second fixing plate (309), a fixing hole (310) and a fastening groove (311), the fastening mechanism (3) is positioned at the left side of the mounting disc (108), the first mounting seats (303) are arranged at the two sides of the upper fastening ring (301), the ends of both sides of the upper fastening ring (301) are provided with first fixing plates (308), both sides of the lower fastening ring (302) are provided with second mounting seats (304), the tail ends of two sides of the lower closing ring (302) are provided with second fixing plates (309), and two ends of the electric control hydraulic rod (307) are respectively in rotating connection with the first mounting seat (303) and the second mounting seat (304) through a first connecting lug (305) and a second connecting lug (306);

the steam-pressing frame body (4) comprises a vertical plate (401), a handle (402), a glass blocking frame (403) and rollers (404), the steam-pressing frame body (4) is arranged inside the steam-pressing kettle barrel body (1), the vertical plate (401) is arranged on the left side of the steam-pressing frame body (4), the handle (402) is installed on the vertical plate (401), and the glass blocking frame (403) is arranged above the steam-pressing frame body (4).

2. The autoclave for laminated glass processing according to claim 1, wherein the autoclave comprises: and electric control ball valves are arranged in the steam inlet (105) and the steam outlet (106).

3. The autoclave for laminated glass processing according to claim 1, wherein the autoclave comprises: and a temperature sensor (112) and a pressure sensor (113) are arranged on the inner wall of the still kettle barrel body (1).

4. The autoclave for laminated glass processing according to claim 1, wherein the autoclave comprises: fixed disk (205) pass through connecting rod (206) and front end housing (101) fixed connection, install anticreep frame (204) on front end housing (101), anticreep frame (204) are passed in transfer line (202).

5. The autoclave for laminated glass processing according to claim 1, wherein the autoclave comprises: the driving motor (207) is connected with the rotating shaft (203) through a transmission belt (208).

6. The autoclave for laminated glass processing according to claim 1, wherein the autoclave comprises: fixing holes (310) are formed in the first fixing plate (308) and the second fixing plate (309), and when the upper closing ring (301) and the lower closing ring (302) are fastened, the fixing holes (310) in the first fixing plate (308) and the second fixing plate (309) are overlapped.

7. The autoclave for laminated glass processing according to claim 1, wherein the autoclave comprises: two electric cylinders (107) are arranged on the right side of the mounting disc (108), fixing pins are mounted on output shafts of the electric cylinders (107), and the fixing pins correspond to the fixing holes (310).

8. The autoclave for laminated glass processing according to claim 1, wherein the autoclave comprises: the inner parts of the upper fastening ring (301) and the lower fastening ring (302) are provided with fastening grooves (311).

9. The autoclave for laminated glass processing according to claim 1, wherein the autoclave comprises: a plurality of rollers (404) are arranged below the steam-pressing frame body (4).

Technical Field

The invention relates to the technical field of still kettles, in particular to a still kettle for processing laminated glass.

Background

The still kettle is also called steam curing kettle and pressure boosting kettle, is a large pressure container with large volume and heavy weight, is a main device for manufacturing silicate building products such as sand-lime brick, and is also widely used in the fields of composite glass steam curing, wood drying and antiseptic treatment, high-pressure treatment of chemical fiber products, high-temperature and high-pressure treatment of food cans, pulp cooking, cable vulcanization, aerospace industry and the like.

In the processing process of laminated glass, a high-temperature high-pressure treatment that a still kettle is used for steaming the glass is needed, but in the existing still kettle, a kettle cover is mostly opened by manually rotating a hand reducer, but in the still kettle which is just used up, high-temperature gas can scald workers, so that the defect needs to be improved.

Disclosure of Invention

The invention aims to provide an autoclave for laminated glass processing, which aims to solve the problems that the conventional autoclave in the background art is often opened by manually rotating a hand reducer, but the high-temperature gas in the just-used autoclave can scald workers.

In order to achieve the purpose, the invention provides the following technical scheme: an autoclave for processing laminated glass comprises an autoclave barrel, a switch mechanism, a fastening mechanism and an autoclave frame body,

the steam-pressing kettle comprises a still kettle barrel, a steam-pressing kettle barrel and a steam-pressing kettle, wherein the still kettle barrel comprises a front end cover, a rear end cover, supporting legs, a base, a steam inlet, a steam outlet, an electric cylinder, an installation disc, a kettle opening flange, a steam-pressing platform, a limiting block, a temperature sensor and a pressure sensor, the front end cover is arranged at the left end of the still kettle barrel, the rear end cover is arranged at the right end of the still kettle barrel, the still kettle barrel is fixed on the base through the supporting legs, the steam inlet is formed in the bottom of the still kettle barrel, the steam outlet is formed in the top of the still kettle barrel, the installation disc is installed on the left side of the still kettle barrel, the kettle opening flange is arranged on;

the automatic opening and closing device comprises an opening and closing mechanism, a balancing weight, a transmission rod, a rotating shaft, an anti-falling frame, a fixed disc, a connecting rod, a driving motor and a transmission belt, wherein the opening and closing mechanism is positioned above the mounting disc on the left side of the barrel of the autoclave, the rotating shaft is mounted in the opening and closing mechanism, penetrates through the transmission rod, the balancing weight is mounted at the top of the transmission rod, the fixed disc is connected to the bottom of the transmission rod, and the driving motor is arranged;

the fastening mechanism comprises an upper fastening ring, a lower fastening ring, a first mounting seat, a second mounting seat, a first connecting lug, a second connecting lug, an electric control hydraulic rod, a first fixing plate, a second fixing plate, fixing holes and a fastening groove, the fastening mechanism is located on the left side of the mounting disc, the first mounting seats are mounted on two sides of the upper fastening ring, the first fixing plates are mounted at the tail ends of two sides of the upper fastening ring, the second mounting seats are arranged on two sides of the lower fastening ring, the second fixing plates are arranged at the tail ends of two sides of the lower fastening ring, and two ends of the electric control hydraulic rod are respectively in rotating connection with the first mounting seat and the second mounting seat through the first connecting lug and the second connecting lug;

the steam-pressing frame comprises a vertical plate, a handle, a glass blocking frame and idler wheels, the steam-pressing frame is arranged inside a steam-pressing kettle barrel, the vertical plate is arranged on the left side of the steam-pressing frame, the handle is arranged on the vertical plate, and the glass blocking frames are arranged above the steam-pressing frame.

Preferably, the steam inlet and the steam outlet are internally provided with electrically controlled ball valves.

Preferably, the inner wall of the barrel body of the still kettle is provided with a temperature sensor and a pressure sensor.

Preferably, the fixed disc is fixedly connected with the front end cover through a connecting rod, the front end cover is provided with an anti-falling frame, and the transmission rod penetrates through the anti-falling frame.

Preferably, the driving motor is connected with the rotating shaft through a transmission belt.

Preferably, the first fixing plate and the second fixing plate are both provided with fixing holes, and when the upper fastening ring and the lower fastening ring are fastened, the fixing holes on the first fixing plate and the second fixing plate are superposed.

Preferably, the right side of mounting disc is equipped with two electric jars, and installs the fixed pin on the output shaft of electric jar, and the fixed pin corresponds with the position of fixed orifices simultaneously.

Preferably, the upper fastening ring and the lower fastening ring are internally provided with fastening grooves.

Preferably, a plurality of rollers are arranged below the steam-pressing frame body.

Compared with the prior art, the invention has the beneficial effects that: the autoclave for processing the laminated glass,

(1) the fastening mechanism is arranged on the left side of the mounting plate, after the front end cover is contacted with a kettle opening flange on the left side of the autoclave barrel under the action of the switch mechanism, the electric control hydraulic rod is contracted through the control assembly, so that the upper enclosing ring and the lower enclosing ring are contracted into a circle, the front end cover and the kettle opening flange are wrapped in the fastening groove, and the front end cover is favorably prevented from loosening under the internal high pressure;

(2) the electric cylinder is arranged, the first fixing plate and the second fixing plate are arranged, after the upper fastening ring and the lower fastening ring are contracted into a circle, the fixing holes of the first fixing plate and the second fixing plate are overlapped, the electric cylinder is started to enable the fixing pin on the output shaft of the electric cylinder to penetrate into the fixing hole, the upper fastening ring and the lower fastening ring are prevented from loosening, and through the fastening mode, the manual rotation of the manual speed reducer is replaced, and the probability that personnel are in contact with high-temperature air is reduced;

(3) the front end cover is driven to rotate by a driving motor and a driving belt in the switch mechanism when the front end cover needs to be opened, and then the front end cover is driven to rotate by taking the rotating shaft as the circle center through a fixed disc and a connecting rod at the tail end of the driving rod, so that the purpose of opening the front end cover is achieved, and the balancing weight at the top of the driving rod plays a role in balancing;

(4) the structure of the frame body is convenient for placing glass, and simultaneously, a group of steaming frame bodies can be replaced to carry out steaming and pressing action on another group of glass after steaming and pressing are finished, so that the steaming and pressing effect is not needed to be carried out in the steaming and pressing kettle barrel, and the consumption of energy is reduced;

(5) be provided with temperature sensor and pressure sensor, temperature sensor and pressure sensor detect the inside temperature and the pressure of still kettle barrel to in real-time transmit information to outside control assembly, the staff of being convenient for is to the understanding of the inside condition of still kettle barrel, and when temperature or pressure appear unusually, control assembly can produce the alarm and remind the staff in time to handle.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a right side view of the switch mechanism of the present invention;

FIG. 3 is a schematic view of the left side of the fastening mechanism of the present invention;

FIG. 4 is a schematic cross-sectional view of the front end cover, the kettle mouth flange and the lower fastening ring part of the invention;

FIG. 5 is a schematic sectional view of the still kettle barrel according to the present invention;

FIG. 6 is a left side view of the present invention.

In the figure: 1. the autoclave comprises an autoclave barrel, 101, a front end cover, 102, a rear end cover, 103, supporting legs, 104, a base, 105, a steam inlet, 106, a steam outlet, 107, an electric cylinder, 108, a mounting disc, 109, an autoclave mouth flange, 110, an autoclave table, 111, a limiting block, 112, a temperature sensor, 113, a pressure sensor, 2, a switch mechanism, 201, a balancing weight, 202, a transmission rod, 203, a rotating shaft, 204, an anti-dropping frame, 205, a fixing disc, 206, a connecting rod, 207, a driving motor, 208, a transmission belt, 3, a fastening mechanism, 301, an upper fastening ring, 302, a lower fastening ring, 303, a first mounting seat, 304, a second mounting seat, 305, a first connecting lug, 306, a second connecting lug, 307, an electrically controlled hydraulic rod, 308, a first fixing plate, 309, a second fixing plate, 310, a fixing hole, 311, a fastening groove, 4, an autoclave frame body, 401, 402, a handle, 403, a vertical plate, a glass blocking frame, 404, a fastening groove, And a roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a still kettle for processing laminated glass is disclosed, as shown in figure 1, figure 2 and figure 3, a still kettle barrel 1 comprises a front end cover 101, a rear end cover 102, supporting legs 103, a base 104, a steam inlet 105, a steam outlet 106, an electric cylinder 107, a mounting disc 108, a kettle opening flange 109, a steaming platform 110, a limiting block 111, a temperature sensor 112 and a pressure sensor 113, the left end of the still kettle barrel 1 is provided with the front end cover 101, the right end of the still kettle barrel 1 is provided with the rear end cover 102, the still kettle barrel 1 is fixed on the base 104 through the supporting legs 103, the bottom of the still kettle barrel 1 is provided with the steam inlet 105, the top of the still kettle barrel 1 is provided with the steam outlet 106, the steam inlet 105 and the steam outlet 106 are internally provided with electric control ball valves for facilitating the entering and discharging of steam, the mounting disc 108 is arranged at the left side of the still kettle barrel 1, the kettle opening flange 109 is arranged at the left side of the, the right side of the autoclave table 110 is provided with a limiting block 111, the inner wall of the autoclave cylinder 1 is provided with a temperature sensor 112 and a pressure sensor 113, so that the temperature and the pressure inside the autoclave cylinder 1 can be detected in real time, and signals are transmitted to an external control component, the switch mechanism 2 comprises a balancing weight 201, a transmission rod 202, a rotating shaft 203, an anti-falling frame 204, a fixed disc 205, a connecting rod 206, a driving motor 207 and a transmission belt 208, the switch mechanism 2 is positioned above a mounting disc 108 on the left side of the autoclave cylinder 1, the rotating shaft 203 is arranged in the switch mechanism 2, the rotating shaft 203 penetrates through the transmission rod 202, the balancing weight 201 is arranged at the top of the transmission rod 202, the bottom of the transmission rod 202 is connected with the fixed disc 205, the fixed disc 205 is fixedly connected with the front end cover 101 through the connecting rod 206, the anti-falling frame 204 is arranged on the front end, meanwhile, the anti-falling frame 204 is beneficial to preventing the occurrence of an accident caused by the ejection of the transmission rod 202 when the fixed disk 205 is disconnected from the front end cover 101, the driving motor 207 is arranged in the switch mechanism 2, the driving motor 207 is connected with the rotating shaft 203 through the transmission belt 208, and the driving motor 207 and the transmission belt 208 are beneficial to driving the rotating shaft 203 and the transmission rod 202 to rotate so as to drive the front end cover 101 to open.

As shown in fig. 4, 5 and 6, the fastening mechanism 3 includes an upper fastening ring 301, a lower fastening ring 302, a first mounting seat 303, a second mounting seat 304, a first connecting ear 305, a second connecting ear 306, an electrically controlled hydraulic rod 307, a first fixing plate 308, a second fixing plate 309, a fixing hole 310 and a fastening groove 311, the fastening mechanism 3 is located at the left side of the mounting plate 108, the first mounting seat 303 is installed at two sides of the upper fastening ring 301, the first fixing plate 308 is installed at the tail ends of two sides of the upper fastening ring 301, the second mounting seat 304 is installed at two sides of the lower fastening ring 302, the second fixing plate 309 is installed at the tail ends of two sides of the lower fastening ring 302, the fixing holes 310 are both opened on the first fixing plate 308 and the second fixing plate 309, and when the upper fastening ring 301 and the lower fastening ring 302 are fastened, the fixing holes 310 on the first fixing plate 308 and the second fixing plate 309 are overlapped, so as to fix the positions of the upper fastening ring 301 and the lower fastening ring 302, two electric cylinders 107 are installed at the right side of the mounting plate, and the output shaft of the electric cylinder 107 is provided with a fixing pin, and the fixing pin corresponds to the fixing hole 310, so as to fix the positions of the upper fastening ring 301 and the lower fastening ring 302 by the cooperation of the electric cylinder 107 and the fixing pin, the two ends of the electric control hydraulic rod 307 are respectively connected with the first mounting seat 303 and the second mounting seat 304 by the first connecting lug 305 and the second connecting lug 306 in a rotating manner, the inner parts of the upper fastening ring 301 and the lower fastening ring 302 are provided with a fastening groove 311, so as to tightly attach the front end cover 101 and the kettle mouth flange 109 together, the steam-pressing frame body 4 comprises a vertical plate 401 and a handle 402, glass keeps off frame 403 and gyro wheel 404, evaporates and presses the setting of support body 4 inside still kettle barrel 1, evaporates and presses 4 left sides of support body to be equipped with riser 401, installs handle 402 on the riser 401, evaporates and presses 4 tops of support body to be equipped with a plurality of glass and keep off frame 403, evaporates and presses 4 below of support body to be equipped with a plurality of gyro wheels 404, is favorable to evaporating the removal of pressing support body 4.

The working principle is as follows: the model of the temperature sensor 112 is PT-1000, the model of the pressure sensor 113 is DMP321, when the autoclave for processing the laminated glass is used, firstly, the device is powered on, then the laminated glass is placed in the glass blocking frame 403 of the autoclave frame body 4, then the whole autoclave frame body 4 is pushed to the autoclave table 110 in the autoclave barrel body 1 through the matching of the handle 402 and the roller 404, the limiting block 111 at the right end of the autoclave table 110 plays a limiting role, then the rotating shaft 203 is driven to rotate through the driving motor 207 and the driving belt 208 in the switch mechanism 2, the rotating shaft 203 drives the driving rod 202 and the fixed disc 205 to rotate, the fixed disc 205 drives the front end cover 101 to rotate counterclockwise by taking the rotating shaft 203 as a circle center, so that the front end cover 101 is attached to the autoclave flange 109 at the left end of the autoclave barrel body 1, the balancing weight block 201 at the top of the driving rod 202 plays a balancing role, and then the electric control hydraulic rod 307 is contracted through the, when the electrically controlled hydraulic rod 307 contracts, the upper fastening ring 301 and the lower fastening ring 302 are driven to contract into a circle, the edge and the edge 109 of the front end cover 101 are clamped in the fastening groove 311, when the upper fastening ring 301 and the lower fastening ring 302 contract into a circle, the first fixing plate 308 is overlapped with the fixing hole 310 on the second fixing plate 309, the electric cylinder 107 is started to drive the fixing pin to be inserted into the fixing hole 310, the positions of the upper fastening ring 301 and the lower fastening ring 302 are fixed to prevent looseness, then steam is input into the autoclave cylinder 1 through the steam inlet 105, the pressurizing assembly in the autoclave cylinder 1 is started to increase pressure, the glue-filled glass in the autoclave cylinder 1 is subjected to an autoclave effect, the temperature sensor 112 and the pressure sensor 113 in the autoclave cylinder 1 monitor the temperature and the pressure in the autoclave cylinder 1 in real time, information is transmitted to the control assembly, and the control assembly timely gives an alarm when the temperature and the pressure in the autoclave cylinder 1 are abnormal, reminding workers of timely treatment, after the steam pressure effect is completed, opening an electric control ball valve in a steam outlet 106, releasing the pressure in the autoclave cylinder 1, then contracting an output shaft of an electric cylinder 107, then expanding an electric control hydraulic rod 307 to separate an upper fastening ring 301 from a lower fastening ring 302, then driving a front end cover 101 to open through a driving motor 207, then taking out the autoclave frame body 4 and the laminated glass on the autoclave frame body through a handle 402 and a roller 404, and then moving the other group of the autoclave frame body 4 and the laminated glass into the autoclave cylinder 1 to continue the steam pressure effect.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

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