阅读说明：本技术 一种双剪切系统分切机 (Double-shearing system splitting machine ) 是由 刘国茂 于 2021-06-18 设计创作，主要内容包括：本发明公开一种双剪切系统分切机,包括底座,所述底座上表面设有母卷与胶辊,所述胶辊的下方设有钢棍,所述胶辊与钢棍组成了双剪切系统的分离辊系；所述胶辊的左右两侧分别设有刀片的调节手轮A与调节手轮B控制刀片的上升、下降与左右的调节；本发明结构简单,使用方便,改变现有电池铝箔行业加工流程,实现取消薄剪机的工序。双剪切分切机节约生产成本,实现超薄铝箔双张叠轧后,不同厚度铝箔的分切,并且实现分切一次成品率100％合格。采用双张叠轧厚度不一致的铝箔可以实现厚度更薄,实现双张叠轧厚度不一致的铝箔分切一次成品率达到100％,可以助推拥有进口轧机设备的企业往更薄的铝箔轧制发展。(The invention discloses a splitting machine of a double-shearing system, which comprises a base, wherein a mother roll and a rubber roll are arranged on the upper surface of the base, a steel roller is arranged below the rubber roll, and the rubber roll and the steel roller form a separating roller system of the double-shearing system; the left side and the right side of the rubber roller are respectively provided with an adjusting hand wheel A and an adjusting hand wheel B of the blade to control the ascending, descending and left-right adjustment of the blade; the invention has simple structure and convenient use, changes the processing flow of the existing battery aluminum foil industry and realizes the elimination of the working procedure of a thin shearing machine. The double-shearing splitting machine saves the production cost, realizes the splitting of aluminum foils with different thicknesses after the ultrathin aluminum foils are rolled in a double-sheet overlapping way, and realizes that the yield of the splitting once is qualified by 100 percent. The aluminum foil with inconsistent thickness can be thinner by adopting double-sheet pack rolling, the yield of the aluminum foil with inconsistent thickness in one cutting process of the double-sheet pack rolling can reach 100%, and the development of enterprises with imported rolling mill equipment towards thinner aluminum foil rolling can be promoted.)

1. A slitting machine of a double-shearing system comprises a base and is characterized in that a mother roll and a rubber roll are arranged on the upper surface of the base, a steel roller is arranged below the rubber roll, and the rubber roll and the steel roller form a separation roller system of the double-shearing system;

the left side and the right side of the rubber roller are respectively provided with an adjusting hand wheel A and an adjusting hand wheel B of the blade to control the ascending, descending and left-right adjustment of the blade;

a female cutter shaft A and a female cutter shaft B are respectively arranged on the adjusting hand wheel A and the adjusting hand wheel B in a matched manner, a rotating shaft A and a rotating shaft B are respectively arranged above the adjusting hand wheel A and the adjusting hand wheel B, a flattening roller A and a flattening roller B are arranged in the rotating shaft A and the rotating shaft B, a pressure cylinder is connected between the flattening roller A and the flattening roller B, the female roll, the steel roller, the adjusting hand wheel A, the female cutter shaft B and the rotating shaft B form a transmission path, and the female roll, the steel roller, the adjusting hand wheel A, the female cutter circumference A and the rotating shaft A form another transmission path;

and the base is also provided with an inlet steel roller and an adjusting steel roller.

2. The slitting machine with double shearing systems as claimed in claim 1, wherein the female knife shaft A and the female knife shaft B are made of steel quenching surface galvanized material and are spaced by 1mm from the protruding ring. The recessed ring is 1 mm.

3. A double shear system slitting machine as claimed in claim 1 wherein said parent rolls are parent rolls of aluminum foil.

4. The slitting machine with double shearing systems as claimed in claim 1, wherein the rubber roller is a polyurethane rubber roller with hardness of 70 degrees.

5. A double shear system slitting machine as claimed in claim 1 in which said pressure cylinders are horizontally oriented in the elongated form.

6. A double shear system slitting machine as claimed in claim 1 in which said base is a movable unwind base.

7. The slitting machine with double shearing system according to claim 1 wherein the polyurethane rubber rollers are split rollers with shore hardness of 75-85 degrees.

8. A double shear system slitting machine as claimed in claim 1 wherein the adjustment handwheels a and B control the blade up, down and side to side adjustment.

9. A double shear system slitter machine as in claim 1 wherein the female arbors are steel hardened surface galvanized material spaced 1mm apart by 1mm raised rings and 1mm recessed rings.

10. The slitting machine with double shearing system according to claim 1, wherein the shore hardness of said leveling rollers a and B is 80-95 degrees.

Technical Field

The invention relates to the technical field of splitting machines, in particular to a splitting machine with a double-shearing system.

Background

At present, the patent of cutting machine for the aluminium foil is more, but all are single cutting system cutting machine, and the cutting machine of two cutting systems does not have at present, and to take the aluminium foil cutting machine as an example, current cutting machine all is single cutting system's cutting, and its theory of operation is that the aluminium foil of two sheets is advanced to be gone into cutting system and is cut the width that customer's demand, carries out the separation of two sheets of aluminium foil again, twines at last and batches. This principle of operation has several limitations: when the thicknesses of the double aluminum foils are different (or the surface qualities of the double aluminum foils are different), because the widths are uniformly cut, the aluminum foils with the same width cannot meet the requirements of a certain customer at the same time because of different thicknesses (aluminum foils with different surface qualities), only one aluminum foil is qualified, and the other aluminum foil is a waste product. The slitting machine is along with thickness increase, and the more difficult edge quality of its shearing is guaranteed, leads to the increase of manufacturing procedure easily, and manufacturing cost is high.

Disclosure of Invention

The invention provides a double-shearing system splitting machine for overcoming the defects in the prior art, changing the belt material transmission route of the existing splitting machine and matching with an original double-shearing system, wherein the double-shearing system splitting machine comprises a base, a mother roll and a rubber roll are arranged on the upper surface of the base, a steel roller is arranged below the rubber roll, and the rubber roll and the steel roller form a separating roller system of the double-shearing system;

the left side and the right side of the rubber roller are respectively provided with an adjusting hand wheel A and an adjusting hand wheel B of the blade to control the ascending, descending and left-right adjustment of the blade;

a female cutter shaft A and a female cutter shaft B are respectively arranged on the adjusting hand wheel A and the adjusting hand wheel B in a matched manner, a rotating shaft A and a rotating shaft B are respectively arranged above the adjusting hand wheel A and the adjusting hand wheel B, a flattening roller A and a flattening roller B are arranged in the rotating shaft A and the rotating shaft B, a pressure cylinder is connected between the flattening roller A and the flattening roller B, the female roll, the steel roller, the adjusting hand wheel A, the female cutter shaft B and the rotating shaft B form a transmission path, and the female roll, the steel roller, the adjusting hand wheel A, the female cutter circumference A and the rotating shaft A form another transmission path;

and the base is also provided with an inlet steel roller and an adjusting steel roller.

Furthermore, the female cutter shaft A and the female cutter shaft B are made of steel quenching surface galvanized materials, and the distance between the male cutter shaft A and the female cutter shaft B is 1 mm. The recessed ring is 1 mm.

Further, the mother roll is an aluminum foil mother roll.

Further, the rubber roller is a polyurethane rubber roller with the hardness of 70 degrees.

Furthermore, the pressure cylinder is in a long strip shape and is arranged in the horizontal direction.

Further, the base is the portable base of opening a book.

Further, the polyurethane rubber roller is a separation roller, and the Shore hardness is 75-85 degrees.

Furthermore, the adjusting hand wheel A and the adjusting hand wheel B control the blade to ascend, descend and adjust left and right.

Furthermore, the female cutter shaft is made of a steel quenching surface galvanized material, and the distance between the convex rings is 1mm, and the distance between the concave rings is 1 mm.

Further, the Shore hardness of the flattening roller A and the flattening roller B is 80-95 degrees.

By adopting the technical scheme, the method has the following beneficial effects:

the invention has simple structure and convenient use, changes the processing flow of the existing battery aluminum foil industry and realizes the elimination of the working procedure of a thin shearing machine. The double-shearing splitting machine saves the production cost, realizes the splitting of aluminum foils with different thicknesses after the ultrathin aluminum foils are rolled in a double-sheet overlapping way, and realizes that the yield of the splitting once is qualified by 100 percent. The aluminum foil with inconsistent thickness can be thinner by adopting double-sheet pack rolling, the yield of the aluminum foil with inconsistent thickness in one cutting process of the double-sheet pack rolling can reach 100%, and the development of enterprises with imported rolling mill equipment towards thinner aluminum foil rolling can be promoted.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a prior art singulation system of the present invention;

in the figure: 1-mother roll; 2-a base; 3-polyurethane rubber roller; 4-a steel roll; 5-adjusting a hand wheel A; 6-adjusting a hand wheel B; 7-a female cutter shaft A; 8-a female cutter shaft B; 9-rotation axis A; 10-rotation axis B; 11-flattening roll A; 12-flattening roll B; 13-a pressure cylinder; 14-adjusting the steel roll; 15-inlet steel roll.

Detailed Description

The invention is further described below with reference to the accompanying drawings.

Example 1: the splitting machine for the double-shearing system shown in fig. 1-2 comprises a base 2, wherein a mother roll 1 and a rubber roll are arranged on the upper surface of the base 2, a steel roller is arranged below the rubber roll, and the rubber roll and the steel roller form a separation roller system of the double-shearing system;

the left side and the right side of the rubber roller are respectively provided with an adjusting hand wheel A5 and an adjusting hand wheel B6 of the blade for controlling the ascending, descending and left-right adjustment of the blade;

a female knife shaft A7 and a female knife shaft B8 are respectively arranged on the adjusting hand wheel A5 and the adjusting hand wheel B6 in a matched manner, a rotating shaft A9 and a rotating shaft B10 are respectively arranged above the adjusting hand wheel A5 and the adjusting hand wheel B6, a flattening roller A11 and a flattening roller B are arranged at the inner sides of the rotating shaft A9 and the rotating shaft B10, a pressure cylinder 13 is connected between the flattening roller A11 and the flattening roller B, a transmission path is formed by the female roll 1, the steel roller 4, the adjusting hand wheel A5, the female knife shaft B8 and the rotating shaft B10, and another transmission path is formed by the female roll 1, the steel roller, the adjusting hand wheel A5, the female knife circumference A and the rotating shaft A9;

the base 2 is also provided with an inlet steel roller 154 and an adjusting steel roller 144.

The female cutter shaft A7 and the female cutter shaft B8 are made of steel quenching surface galvanized materials, and the distance between the male cutter shaft A7 and the female cutter shaft B8 is 1 mm. Concave yield ring 1mm, female book 1 is the female book 1 of aluminium foil, the polyurethane rubber roll 3 that the rubber roll is hardness 70 degrees, pressure cylinder 13 is rectangular form and is the horizontal direction setting, base 2 is portable to open a book base 2, polyurethane rubber roll 3 is the separation roller, shore hardness 75-85 degrees, adjusting hand wheel A5 and adjusting hand wheel B6 control blade rise, descend and the regulation about, female arbor is steel quenching surface zinc-plated material, interval bulge ring 1mm, concave yield ring 1mm, flattening roller A11 is 80-95 degrees with flattening roller B's shore hardness.

When the double-sheet aluminum foil mother coil winding machine works, a double-sheet aluminum foil mother coil 1 is placed on a movable uncoiling base 2 of a splitting machine and is moved to an uncoiler of the splitting machine from the back. The strip material of the double aluminum foil mother coil 1 is threaded and is subjected to uncoiling of the aluminum foil version to adjust the steel concrete, and the height of a steel rod is adjusted according to the actual condition to realize the version condition of the aluminum foil.

The double aluminum foil strip then passes under the separating system entry steel roller 154 in preparation for entering the splitting machine. The double aluminum foil strip passes through the middle of the polyurethane rubber roller 3 and the steel roller 4.

Then the double aluminum foils are divided into two transmission paths, one aluminum foil transmission path bypasses a mother knife shaft A7, and the band materials are cut into band materials with different widths through a blade adjusting handwheel A5; the other aluminum foil transmission route is bypassed by a mother knife shaft B8, and the strip is cut into strips with different widths by a blade adjusting handwheel B6.

The cut aluminum foil strip is wound around the flattening roller A11 and the flattening roller B from the mother knife shaft A7 and the mother knife shaft A7, and finally wound on the rotating shaft A9 and the rotating shaft B10 respectively.

The invention can set the related length or the roll diameter, and the motor of the winding shaft automatically stops when the aluminum foil roll is wound to the set number of meters or the roll diameter according to the meter counter and the position sensor.

In addition, the flattening roller A11 and the flattening roller B of each rotating shaft can be arranged by rubber rollers on one side, or 2 flattening rubber rollers can be arranged on each rotating shaft according to the situation, the aluminum foil winding shaft can be clamped at the centers of the 2 flattening rollers in the horizontal opposite direction or the vertical opposite direction, and the center lines of the 2 rubber rollers and the rotating shaft are on the same straight line.

The method has the following specific advantages: the method has the advantages that: through the scheme, the strips with different thicknesses can respectively realize different widths.

For example, the thickness of the double-sheet aluminum foil is respectively 0.006mm/0.007mm, the thickness of 0.006 needs to correspond to the width of 700mm, the thickness of 0.007 needs to correspond to the width of 720mm, the cutting machine can realize that the specification of 0.006mm 700mm and the specification of 0.007mm 720mm double-sheet aluminum foil can both meet the requirement of customers, and the yield of one time is improved to 100%.

The advantages are two: through the scheme, the double-sheet strip with the thickness exceeding the capability of the existing splitting machine is successfully sheared at one time, and the waste of processing passes is reduced.

For example, the double-battery aluminum foil with the thickness of 0.015mm can be divided into single pieces by the aluminum foil dividing and cutting machine of the double-shearing system, and then the single pieces are cut, so that the successful primary slitting is realized. The qualified trimming of primary slitting is realized, the thin shearing machine procedure is cancelled, the equipment investment of the thin shearing machine can be successfully avoided, and the yield loss of operators and secondary trimming and other pollution of secondary processing are completely avoided.

The invention has simple structure and convenient use, changes the processing flow of the existing battery aluminum foil industry and realizes the elimination of the working procedure of a thin shearing machine. The double-shearing splitting machine saves the production cost, realizes the splitting of aluminum foils with different thicknesses after the ultrathin aluminum foils are rolled in a double-sheet overlapping way, and realizes that the yield of the splitting once is qualified by 100 percent. The aluminum foil with inconsistent thickness can be thinner by adopting double-sheet pack rolling, the yield of the aluminum foil with inconsistent thickness in one cutting process of the double-sheet pack rolling can reach 100%, and the development of enterprises with imported rolling mill equipment towards thinner aluminum foil rolling can be promoted.

The shape of the existing splitting machine is vertical, horizontal, inclined and the like, but the double-splitting system of the invention is only an example of using a horizontal splitting machine, and can be generally used on the vertical and inclined splitting machines.

Having thus described the basic principles and principal features of the invention, it will be appreciated by those skilled in the art that the invention is not limited by the embodiments described above, which are given by way of illustration only, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.