阅读说明：本技术 一种用于生产异形钢丝的装置 (Device for producing special-shaped steel wire ) 是由 朱文卿 朱文浩 葛炎龙 魏晓峰 焦亮 于 2021-07-31 设计创作，主要内容包括：本发明公开了一种用于生产异形钢丝的装置,包括混凝土基础、底座、轴承座、轧辊、联轴器和驱动电机,混凝土基础的中部设置有基坑,基坑的外围设置有沉槽,基坑与沉槽之间设置有凸缘；底座设置在基坑的上方,底座与混凝土基础之间填充有弹性填充层,底座与凸缘之间设置有弹性垫,由底座和基坑构成的封闭空间内填满减震填料,底座下方的沉槽内设置有密封填料；驱动电机设置在轴承座的一侧,驱动电机通过联轴器与两个轧辊传动连接；混凝土基础的上方设置有压板,压板围设在底座的外围并与混凝土基础固定,压板的内侧压在底座上,压板的内侧与底座之间设置有橡胶垫。本发明能够有效的减少设备产生的振动,保证所生产的异形钢丝具有较高的质量。(The invention discloses a device for producing a special-shaped steel wire, which comprises a concrete foundation, a base, a bearing seat, a roller, a coupler and a driving motor, wherein a foundation pit is arranged in the middle of the concrete foundation, a sinking groove is arranged on the periphery of the foundation pit, and a flange is arranged between the foundation pit and the sinking groove; the base is arranged above the foundation pit, an elastic filling layer is filled between the base and the concrete foundation, an elastic cushion is arranged between the base and the flange, a damping filler is filled in a closed space formed by the base and the foundation pit, and a sealing filler is arranged in a sinking groove below the base; the driving motor is arranged on one side of the bearing seat and is in transmission connection with the two rollers through a coupler; the pressing plate is arranged above the concrete foundation, the pressing plate is arranged around the base and fixed with the concrete foundation, the inner side of the pressing plate is pressed on the base, and a rubber pad is arranged between the inner side of the pressing plate and the base. The invention can effectively reduce the vibration generated by equipment and ensure that the produced special-shaped steel wire has higher quality.)

1. A device for producing a special-shaped steel wire is characterized by comprising a concrete foundation, a base, a bearing seat, a roller, a coupler and a driving motor, wherein the concrete foundation is formed by pouring concrete, a foundation pit is arranged in the middle of the concrete foundation, a sunk groove surrounding the foundation pit in a circle is arranged on the periphery of the foundation pit, and a flange connected with the concrete foundation into a whole is arranged between the foundation pit and the sunk groove; the base is arranged above the foundation pit, the upper end face of the base is flush with the upper surface of the concrete foundation, an elastic filling layer is filled between the base and the concrete foundation, an elastic cushion is arranged between the base and the flange, a damping filler is filled in a closed space formed by the base and the foundation pit, and a sealing filler is arranged in a sinking groove below the base; the roller is arranged between the two bearing blocks, and two ends of the roller are fixed with the corresponding bearing blocks; the driving motor is arranged on one side of the bearing block, a power output shaft of the driving motor is in transmission connection with shaft ends of the two rollers through a coupler, and the bottoms of the coupler and the driving motor are fixed with the base; the concrete foundation is characterized in that a pressing plate is arranged above the concrete foundation, the pressing plate is arranged around the periphery of the base and fixed with the concrete foundation, the inner side of the pressing plate is pressed on the base, and a rubber pad is arranged between the inner side of the pressing plate and the base.

2. An apparatus for producing wire profile according to claim 1, wherein: the elastic cushion consists of a connecting part and deformation parts arranged on two sides of the connecting part, a plurality of through holes for bolts to pass through are formed in the connecting part, and a plurality of cavities are formed in the deformation parts; the thickness of the connecting part is smaller than that of the deformation parts in a natural state, and an installation groove is formed between the two deformation parts and above the connecting part; the mounting groove is internally provided with a steel backing plate, the steel backing plate is provided with a through hole corresponding to the connecting part, an expansion bolt is inserted into the through holes of the connecting part and the steel backing plate, and the lower end of the expansion bolt is fixed in the flange.

3. An apparatus for producing wire profile according to claim 1, wherein: the base comprises last steel sheet, lower steel sheet and the rectangular steel that sets up between last steel sheet and lower steel sheet, welded fastening between rectangular steel and last steel sheet and the lower steel sheet.

4. An apparatus for producing wire profile according to claim 1, wherein: the bottom of the foundation pit is at least provided with two bottom beams which are parallel to each other, and the upper end of each bottom beam is provided with a plurality of cutting grooves which are distributed at equal intervals; a plurality of parallel partition boards vertical to the base are arranged in the foundation pit, the lower ends of the partition boards are inserted into the cutting grooves of the bottom beam, and a gap of 4-7cm is arranged between the top ends of the partition boards and the bottom surface of the base.

5. An apparatus for producing wire profile according to claim 1, wherein: the sealing filler is polyurethane foam.

6. An apparatus for producing wire profile according to claim 1, wherein: the shock-absorbing filler is dry fine sand.

7. An apparatus for producing wire profile according to claim 1, wherein: the elastic filling layer is a rubber strip.

8. An apparatus for producing wire profile according to any one of claims 1 to 7, wherein: the outside of driving motor is provided with the casing, driving motor be sealed in the casing, set up the through-hole that is used for driving motor's output shaft to pass on one of them side of casing, it inhales the sound cotton to be provided with on the inner wall of casing, the inside of casing is provided with the heat dissipation coil pipe that is located the driving motor top, the outside of heat dissipation coil pipe is provided with radiating fin, the top of casing is provided with inlet tube and the outlet pipe of being connected with heat dissipation coil pipe.

Technical Field

The invention relates to the technical field of steel wire processing equipment, in particular to a device for producing a special-shaped steel wire.

Background

The special-shaped steel wire refers to a steel wire with a non-circular cross section and comprises a flat shape, a rectangular shape, an oval shape, a square shape, a triangular shape, a trapezoidal shape and other special cross-sectional shapes. The special-shaped steel wire is made from hot rolled wire rods as raw materials by cold drawing or cold rolling, and the cold rolling generally adopts a roller die technology, like other steel wires. The steel wire has wide application, and mainly has the functions of machining industry, textile industry, sealing steel wire ropes, structural steel wires, nail-making steel wires and the like.

The special-shaped steel wire needs to be pressed in the processing process, and the existing rolling equipment is easy to vibrate in the production process, so that the quality of the produced special-shaped steel wire is not high. Moreover, the equipment also generates larger noise during production, workers are easy to feel tired when in noisy environment, and the physical and mental health of the workers can be seriously influenced.

Disclosure of Invention

The invention provides a device for producing a special-shaped steel wire, which can effectively reduce the vibration generated by equipment so as to ensure the quality of the produced special-shaped steel wire.

In order to achieve the purpose, the invention provides the following technical scheme:

a device for producing a special-shaped steel wire comprises a concrete foundation, a base, a bearing seat, a roller, a coupler and a driving motor, wherein the concrete foundation is formed by pouring concrete, a foundation pit is arranged in the middle of the concrete foundation, a sinking groove surrounding the foundation pit for one circle is arranged on the periphery of the foundation pit, and a flange connected with the concrete foundation into a whole is arranged between the foundation pit and the sinking groove; the base is arranged above the foundation pit, the upper end face of the base is flush with the upper surface of the concrete foundation, an elastic filling layer is filled between the base and the concrete foundation, an elastic cushion is arranged between the base and the flange, a damping filler is filled in a closed space formed by the base and the foundation pit, and a sealing filler is arranged in a sinking groove below the base; the roller is arranged between the two bearing blocks, and two ends of the roller are fixed with the corresponding bearing blocks; the driving motor is arranged on one side of the bearing block, a power output shaft of the driving motor is in transmission connection with shaft ends of the two rollers through a coupler, and the bottoms of the coupler and the driving motor are fixed with the base; the concrete foundation is characterized in that a pressing plate is arranged above the concrete foundation, the pressing plate is arranged around the periphery of the base and fixed with the concrete foundation, the inner side of the pressing plate is pressed on the base, and a rubber pad is arranged between the inner side of the pressing plate and the base.

Furthermore, the elastic cushion consists of a connecting part and deformation parts arranged on two sides of the connecting part, a plurality of through holes for bolts to pass through are formed in the connecting part, and a plurality of cavities are formed in the deformation parts; the thickness of the connecting part is smaller than that of the deformation parts in a natural state, and an installation groove is formed between the two deformation parts and above the connecting part; the mounting groove is internally provided with a steel backing plate, the steel backing plate is provided with a through hole corresponding to the connecting part, an expansion bolt is inserted into the through holes of the connecting part and the steel backing plate, and the lower end of the expansion bolt is fixed in the flange.

Furthermore, the base comprises an upper steel plate, a lower steel plate and rectangular steel arranged between the upper steel plate and the lower steel plate, and the rectangular steel is welded and fixed with the upper steel plate and the lower steel plate.

Furthermore, the bottom of the foundation pit is at least provided with two bottom beams which are parallel to each other, and the upper end of each bottom beam is provided with a plurality of cutting grooves which are distributed at equal intervals; a plurality of parallel partition boards vertical to the base are arranged in the foundation pit, the lower ends of the partition boards are inserted into the cutting grooves of the bottom beam, and a gap of 4-7cm is arranged between the top ends of the partition boards and the bottom surface of the base.

Further, the sealing filler is polyurethane foam.

Further, the shock-absorbing filler is dry fine sand.

Further, the elastic filling layer is a rubber strip.

Further, driving motor's the outside is provided with the casing, driving motor be sealed in the casing, set up the through-hole that is used for driving motor's output shaft to pass on one of them side of casing, be provided with on the inner wall of casing and inhale the sound cotton, the inside of casing is provided with the heat dissipation coil pipe that is located the driving motor top, the outside of heat dissipation coil pipe is provided with radiating fin, the top of casing is provided with inlet tube and the outlet pipe of being connected with heat dissipation coil pipe.

Compared with the prior art, the invention optimizes the installation mode of the rolling mill, has reasonable structural design and lower modification cost, and is very suitable for modification on the existing production equipment. The invention can effectively reduce the vibration generated by equipment, ensure that the produced special-shaped steel wire has higher quality, and effectively reduce the noise generated when the equipment runs, thereby providing a good working environment for workers.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a block diagram of the present invention;

FIG. 2 is a cross-sectional view of the resilient pad of the present invention;

FIG. 3 is an enlarged view of a portion of FIG. 1 at I;

FIG. 4 is a schematic view of the installation of the bottom beams and bulkheads of the present invention;

fig. 5 is a sectional view of a concrete foundation according to the present invention.

The reference numerals are explained below:

in the figure: 1. a concrete foundation; 101. a foundation pit; 102. a flange; 103. sinking a groove; 2. pressing a plate; 3. a rubber pad; 4. a bearing seat; 5. rolling; 6. a coupling; 7. a heat-dissipating coil pipe; 8. a water inlet pipe; 9. a water outlet pipe; 10. sound-absorbing cotton; 11. a housing; 12. a drive motor; 13. a base; 1301. steel plate feeding; 1302. rectangular steel; 1303. a lower steel plate; 14. a partition plate; 15. a shock absorbing filler; 16. an elastic pad; 1601. a deformation section; 1602. a connecting portion; 1603. a cavity; 1604. mounting grooves; 17. sealing and filling; 18. a steel backing plate; 19. a bottom beam; 20. an elastic filling layer.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.

Referring to fig. 1-5, the invention provides a device for producing a deformed steel wire, which comprises a concrete foundation 1, a base 13, a bearing seat 4, a roller 5, a coupler 6 and a driving motor 12, wherein the concrete foundation 1 is formed by pouring concrete, a foundation pit 101 is arranged in the middle of the concrete foundation 1, a sunken groove 103 surrounding the foundation pit 101 for one circle is arranged on the periphery of the foundation pit 101, and a flange 102 connected with the concrete foundation 1 into a whole is arranged between the foundation pit 101 and the sunken groove 103; the base 13 is arranged above the foundation pit 101, the upper end surface of the base 13 is flush with the upper surface of the concrete foundation 1, an elastic filling layer 20 is filled between the base 13 and the concrete foundation 1, an elastic cushion 16 is arranged between the base 13 and the flange 102, a damping filler 15 is filled in a closed space formed by the base 13 and the foundation pit 101, and a sealing filler 17 is arranged in a sinking groove 103 below the base 13; the number of the bearing blocks 4 and the number of the rollers 5 are two, the bottoms of the bearing blocks 4 are fixed with the base 13, the two bearing blocks 4 are parallel to each other, the rollers 5 are arranged between the two bearing blocks 4, and two ends of each roller 5 are fixed with the corresponding bearing block 4; the driving motor 12 is arranged on one side of the bearing block 4, a power output shaft of the driving motor 12 is in transmission connection with shaft ends of the two rollers 5 through a coupler 6, and the bottoms of the coupler 6 and the driving motor 12 are fixed with the base 13; the concrete foundation is characterized in that a pressing plate 2 is arranged above the concrete foundation 1, the pressing plate 2 is arranged around the base 13 and fixed with the concrete foundation 1, the inner side of the pressing plate 2 is pressed on the base 13, and a rubber pad 3 is arranged between the inner side of the pressing plate 2 and the base 13. The pressing plate 2 can realize the limit of the vertical direction of the base 13, and the vibration of the bottom plate in the vertical direction is absorbed by the shock absorption packing 15 and the rubber pad 3 together when the equipment operates, so that a good shock absorption effect can be achieved.

In the invention, the elastic pad 16 is composed of a connecting part 1602 and deformation parts 1601 arranged at two sides of the connecting part 1602, a plurality of through holes for bolts to pass through are arranged on the connecting part 1602, and a plurality of cavities 1603 are arranged inside the deformation parts 1601; the thickness of the connecting part 1602 is smaller than that of the deformed part 1601 in a natural state, and an installation groove 1604 is formed between the two deformed parts 1601 and above the connecting part 1602; a steel backing plate 18 is arranged in the mounting groove 1604, a through hole corresponding to the connecting part 1602 is formed in the steel backing plate 18, an expansion bolt is inserted into the connecting part 1602 and the through hole of the steel backing plate 18, and the lower end of the expansion bolt is fixed in the flange 102. When the base 13 is placed on the elastic pad 16, the deformation portion 1601 of the elastic pad 16 is compressed and contracted to deform, so that the bottom surface of the base 13 can be well contacted with the shock absorption packing 15, and the shock absorption effect is ensured.

In the invention, the base 13 is composed of an upper steel plate 1301, a lower steel plate 1303 and a rectangular steel 1302 arranged between the upper steel plate 1301 and the lower steel plate 1303, and the rectangular steel 1302, the upper steel plate 1301 and the lower steel plate 1303 are welded and fixed.

In the invention, the bottom of the foundation pit 101 is at least provided with two bottom beams 19 which are parallel to each other, and the upper end of each bottom beam 19 is provided with a plurality of cutting grooves which are distributed at equal intervals; a plurality of parallel partition plates 14 vertical to the base 13 are arranged in the foundation pit 101, the lower ends of the partition plates 14 are inserted into the cutting grooves of the bottom beam 19, and a gap of 4-7cm is arranged between the top ends of the partition plates 14 and the bottom surface of the base 13. The installation of the partition 14 can be facilitated by the arranged bottom beam 19, and the arrangement of the partition 14 can ensure that the shock absorption filler 15 is uniformly distributed in the foundation pit 101, so that the level of the base 13 is ensured.

In the present invention, the shock-absorbing packing 15 is made of dry fine sand. Elasticity filling layer 20 is the rubber strip, reaches sealed effect through the rubber strip, prevents that dust from getting into the gap between base 13 and the concrete foundation 1 in, and the elasticity filling layer 20 of setting can realize the location of base 13 on the horizontal direction, and the elasticity that rubber strip self has in addition also can reduce the vibration of base 13 in the horizontal direction. The sealing filler 17 has certain elastic deformation capacity in the vertical direction, can be polyurethane foam, and can effectively protect the elastic cushion 16 through the sealing filler 17, slow down the oxidation of the elastic cushion 16, and prolong the service life of the elastic cushion 16.

In the invention, a casing 11 is arranged on the outer side of a driving motor 12, the driving motor 12 is sealed in the casing 11, a through hole for an output shaft of the driving motor 12 to pass through is formed in one side surface of the casing 11, sound-absorbing cotton 10 is arranged on the inner wall of the casing 11, a heat-radiating coil 7 positioned above the driving motor 12 is arranged in the casing 11, heat-radiating fins are arranged on the outer side of the heat-radiating coil 7, and a water inlet pipe 8 and a water outlet pipe 9 connected with the heat-radiating coil 7 are arranged at the top of the casing 11. The noise generated by the driving motor 12 can be reduced by arranging the casing 11 and the sound absorption cotton 10 on the outer side of the driving motor 12, and the silence in a factory building is kept. When using, let in the coolant liquid from inlet tube 8 department, the coolant liquid then gets into heat dissipation coil 7 and carries out the heat exchange with the inside hot-air of casing 11, and the coolant liquid after the heat exchange flows out from outlet pipe 9 again afterwards, can realize the inside high-efficient heat dissipation of casing 11 through setting up heat dissipation coil 7.

The invention optimizes the installation mode of the rolling mill, has reasonable structural design and lower modification cost, and is very suitable for modification on the existing production equipment. The invention can effectively reduce the vibration generated by equipment, ensure that the produced special-shaped steel wire has higher quality, and effectively reduce the noise generated when the equipment runs, thereby providing a good working environment for workers.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.