阅读说明：本技术 一种耐磨型花生捡拾机排草风机叶轮 (Wear-resisting type peanut pickup machine row grass fan wheel ) 是由 王瑜 于 2020-12-18 设计创作，主要内容包括：本发明公开了一种耐磨型花生捡拾机排草风机叶轮,包括若干个圆盘,圆盘之间通过连接轴相连接,每个所述圆盘上均开设有弧形槽,且弧形槽内部设有呈圆弧状的叶片,每个叶片远离连接轴的一端均设置有具有耐磨功能的淬火层。本发明的有益效果是：通过在叶片的端部增设宽度为13至15毫米的淬火层,且在外力作用下该叶片淬火时始终保持夹持原始弯曲状态直至完全冷却,故而该淬火方式不仅能对其进行淬火且能最大限度的防止叶片变形,使淬火后的叶片只需稍作修正即可实现轻松装配的目的,该装置在叶片淬火后能显著提高其硬度和耐磨性,有效的延长该风机叶轮的整体使用寿命。(The invention discloses a wear-resistant peanut pickup machine grass discharge fan impeller which comprises a plurality of circular discs, wherein the circular discs are connected through a connecting shaft, each circular disc is provided with an arc-shaped groove, arc-shaped blades are arranged in the arc-shaped grooves, and one end of each blade, which is far away from the connecting shaft, is provided with a wear-resistant quenching layer. The invention has the beneficial effects that: the quenching device has the advantages that the quenching layer with the width of 13-15 mm is additionally arranged at the end part of the blade, and the blade is always kept in an original clamping bending state until being completely cooled when quenched under the action of external force, so that the blade can be quenched in a quenching mode, the blade can be prevented from deforming to the maximum extent, the quenched blade can be easily assembled only by slightly correcting the blade, the hardness and the wear resistance of the blade can be obviously improved after the blade is quenched, and the integral service life of the fan impeller is effectively prolonged.)

1. The utility model provides a quick-witted row grass fan wheel is picked up to wear-resisting type peanut, includes a plurality of disc (1), is connected through connecting axle (3) between disc (1), every the arc wall has all been seted up on disc (1), and the arc wall is inside to be equipped with and is circular-arc blade (2), its characterized in that: and one end of each blade (2), which is far away from the connecting shaft (3), is provided with a quenching layer (201) with a wear-resisting function.

2. The wear resistant peanut pickup weeding fan impeller of claim 1, wherein: the quenching arc length of the blade (2) is 13-15 mm, and the quenching layer (201) is wrapped at the edge of the blade (2) in a U shape.

3. The wear resistant peanut pickup weeding fan impeller of claim 2, wherein: the quenching temperature is 810-830 ℃, the cooling temperature of the quenching cooling medium is 20-40 ℃, and the cooling time is 2-3 seconds.

4. The wear resistant peanut pickup weeding fan impeller of claim 1, wherein: the left end and the right end of the blade (2) are respectively connected with the discs (1) at the two sides in a welding way.

5. The wear resistant peanut pickup weeding fan impeller of claim 1, wherein: the connecting shaft (3) is a hollow shaft.

6. The wear resistant peanut pickup weeding fan impeller of claim 1, wherein: the distance between the discs (1) is equal.

7. The wear resistant peanut pickup weeding fan impeller of claim 1, wherein: the blades (2) are circumferentially arranged on the disc (1).

Technical Field

The invention relates to the field of a fan impeller, in particular to a wear-resistant peanut pickup machine grass discharge fan impeller.

Background

The front end of the blade of the grass discharging fan impeller of the peanut pickup machine is in direct contact with the ground or hard materials on the ground in the using process, and the blade is worn quickly, so that the peanut pickup machine is accepted as a quick-wear part by the industry, needs to be integrally replaced after being used for a period of time, and wastes manpower and material resources.

The length of the blades of the fan impeller is about 880 mm, the width of the blades is 40-60 mm, the thickness of the blades is about 3 mm, and the bending radius of the blades is about 55 mm, so the blades of the fan impeller are slender and have radian, the quenching of an object is carried out to increase the hardness and the wear resistance of the object, the common knowledge of the technical personnel in the field is common knowledge of the technical personnel in the field, the blades of the fan impeller are in an arc shape, and are easy to generate large deformation after quenching to influence the assembly, therefore, a protective layer is welded on the outer surfaces of the blades of the fan impeller after the assembly is completed, the service life of the device can be slightly prolonged in the mode, manpower is particularly wasted, and in order to overcome the technical bias that the slender and bent blades cannot be quenched, the wear-resistant peanut picking machine grass discharge fan.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides a grass discharging fan impeller of a wear-resistant peanut pickup machine.

The purpose of the invention is realized by the following technical scheme:

the utility model provides a quick-witted grass discharging fan wheel is picked up to wear-resisting type peanut, includes a plurality of disc, is connected through the connecting axle between the disc, every the arc wall has all been seted up on the disc, and the arc wall is inside to be equipped with and is circular-arc blade, every the one end that the connecting axle was kept away from to the blade all is provided with the quenching layer that has wear-resisting function.

The blade quenching arc length is 13-15 mm, and the quenching layer is wrapped at the edge of the blade in a U shape.

The further technical proposal is that the quenching temperature is 810-830 ℃, the cooling temperature of the quenching cooling medium is 20-40 ℃, and the cooling time is 2-3 seconds.

The further technical scheme is that the left end and the right end of the blade are respectively connected with the discs on the two sides in a welding mode.

The further technical scheme is that the connecting shaft is a hollow shaft.

A further technical solution is that the distance between the discs is equal.

According to a further technical scheme, the blades are circumferentially arranged on the disc.

Compared with the prior art, the invention has the beneficial effects that:

according to the quenching device, the quenching layer with the width of 13-15 mm is additionally arranged at the end part of the blade, and the blade is always kept in an original bending state until being completely cooled when quenched under the action of external force, so that the blade can be quenched in a quenching mode, the blade can be prevented from deforming to the maximum extent, the quenched blade can be easily assembled only by slightly correcting the quenched blade, the hardness and the wear resistance of the blade can be obviously improved after the blade is quenched, and the integral service life of the fan impeller is effectively prolonged.

Drawings

Fig. 1 is a perspective view of an impeller according to the present invention.

Fig. 2 is a perspective view of a blade according to the present invention.

FIG. 3 is a schematic view of the clamping state of the blade during quenching.

FIG. 4 is a sectional schematic view of a blade according to the present invention.

FIG. 5 is a schematic view of a blade quenching process of the present invention.

FIG. 6 is a perspective view of a blade quench apparatus of the present invention.

FIG. 7 is a first schematic view of a blade clamping state in the blade quenching apparatus of the present invention.

FIG. 8 is a schematic view of the assembly of the compression bar and the track in the blade quenching device of the present invention.

FIG. 9 is a second schematic view of the clamping state of the blade in the blade quenching apparatus according to the present invention

In the figure, 1-disc, 2-blade, 3-connecting shaft, 4-water spray pipe, 5-clamp, 501-cylinder, 502-pressing piece, 503-fixing plate, 6-sliding device, 601-track wheel, 602-track, 603-slide rail, 604-slip ring, 605-travel switch, 606-compression bar, 607-adjusting plate, 7-water tank, 8-support, 9-workbench and 10-quenching machine.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

In addition, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or orientations or positional relationships that the products of the present invention conventionally lay out when in use, or orientations or positional relationships that are conventionally understood by those skilled in the art, which are merely for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

referring to the embodiment shown in fig. 1-5, the impeller of the grass discharging fan of the wear-resistant peanut picking machine comprises a plurality of disks 1 which are arranged at equal intervals, the disks 1 are connected through a connecting shaft 3, the connecting shaft 3 is a hollow shaft, the whole weight of the impeller can be reduced, arc-shaped grooves which are arranged in a circumferential manner are arranged on each disc 1, and each arc-shaped groove is internally provided with a circular arc-shaped blade 2 which is matched with the arc-shaped groove, the left end and the right end of each blade 2 are respectively welded with the discs 1 at the two sides, one end of each blade 2, which is far away from the connecting shaft 3, is provided with a quenching layer 201 with a wear-resisting function, the quenching arc length of the blade is measured from the top end of the blade to be quenched to be 13-15 mm, and the quenching layer 201 is wrapped at the edge of the blade 2 in a U shape, too large width easily causes too large deformation, poor correction influences assembly, and too small quenching amount has poor wear resistance.

Wherein the material of the blade 2 is: 65Mn and the material of disc 1 is Q235B.

The construction process for the blade 2 is as follows:

s1, clamping: clamping the clamping end of the bent and formed blade to be quenched on a workbench, pressing and holding the middle part of the blade through an upper clamp arranged on the workbench, and suspending the quenching end of the blade to keep the original bending radian of the blade;

s2, positioning: a quenching head which is not contacted with the workbench is arranged above the workbench, and the quenching head is adjusted to ensure that the quenching end of the blade is overlapped with the inside of the quenching head under the orthographic projection;

wherein, the quenching head is the output end of the quenching device, namely the quenching magnetizer;

s3, quenching: the workbench and the quenched hair are moved relatively;

s4, cooling: cooling the quenching end sprayed with cooling liquid after quenching in the step S3;

s5, correction: the cooled blade is removed and corrected.

According to a further technical scheme, the arc length of the quenching end of the blade in the step is 17-18 mm, and the arc length of the quenching end of the blade in the quenching head in the step S2 is 13-15 mm.

The further technical proposal is that the worktable in the step S3 can move and move at a constant speed, and the moving speed is 35-45 mm/S.

The further technical proposal is that the quenching head in the step S3 can move at a constant speed, and the moving speed is 35-45 mm/S.

The further technical scheme is that the quenching temperature of the quenching head in the step S3 is 810 and 830 ℃.

The further technical scheme is that the cooling liquid in the step S4 is water, the temperature of the cooling medium is 20-40 ℃, and the water cooling time is 2-3 seconds.

Further, an air cooling step may be added after the cooling liquid is cooled in step S4, so that the blade is completely cooled in the clamped state.

Further, the blade correction in step S5 is performed by using a balancing machine.

Wherein the quenching apparatus for the blade 2 is described as follows:

referring to fig. 6-8, a wear-resistant peanut pickup machine grass discharge fan impeller blade high-frequency quenching device comprises a support 8, a workbench 9 is arranged on the support 8, a quenching machine 10 for quenching a blade 2 is arranged on the workbench 9, the quenching machine 10 is not contacted with the workbench 9, the quenching machine 10 comprises a quenching head and a power supply box, the quenching head is in a U shape, the quenching end of the blade 2 is overlapped with the quenching head on the longitudinal projection surface of the blade 2, the clear height of the inside of the U-shaped quenching head is 10-12mm, the quenching end of the blade 2 is positioned in the middle of the quenching head during quenching, so that the quenching hardness of the blade 2 can be ensured to be above 55HRC, the integral quality of the impeller is obviously improved, the impeller can be changed from the conventional 500 mu of peanuts to 3000 mu of peanuts and then changed, a water spray pipe 4 for cooling the quenched blade 2 is also arranged on the workbench 9, the bracket 8 is provided with a clamp 5 for clamping the blade 2.

Anchor clamps 5 include fixed connection be used for the fixed plate 503 of centre gripping blade 2 exposed core on workstation 9, fixedly connected with is the backup pad of L type on the workstation 9, and can dismantle in the backup pad and be connected with cylinder 501, and fixed plate 503 is located cylinder 501 below, and the output of cylinder 501 is equipped with the casting die 502 that is used for pressing the end in holding blade 2, and the quenching end of blade 2 is unsettled form.

The bottom surface of the pressing member 502 is arc-shaped, the bottom surface of the pressing member 502 is attached to the middle of the blade 2, the pressing member 502 is in surface contact with the blade 2, the friction force is large, and the middle end of the blade 2 can be prevented from being integrally deformed.

The quenching machine 10 can move linearly at a constant speed under the action of external pushing force, the moving speed is 35-45mm/s, the blade 2 is not moved at the moment, the U-shaped quenching head moves at the constant speed, when the blade 2 passes through the inside of the quenching head, the overlapped part of the blade 2 and the quenching head can be heated, and when the blade 2 leaves the quenching head, a cooling medium can be sprayed immediately, at the moment, the local quenching of the blade 2 is finished, the quenching machine 10 can do linear motion at the constant speed, a guide device can be additionally arranged at the bottom of a power supply box of the quenching machine, and the whole quenching machine 10 can be pushed at the constant speed along the guide device.

The worktable 9 can also move linearly at a constant speed of 35-45mm/s, the bracket 8 is provided with the sliding equipment 6, the sliding equipment 6 comprises a sliding rail 603 fixedly connected to the bracket 8, the bottom surface of the worktable 9 is provided with a sliding ring 604 matched with the sliding rail 603, and the slip ring 604 is slidably connected to the slide rail 603, the sliding device 6 further comprises a track wheel 601 rotatably connected to the bracket 8, the two crawler wheels 601 are in transmission connection through a crawler 602, the output end of the air cylinder 501 is further provided with a pressure lever 606 penetrating through the workbench 9, the bottom surface of the workbench 9 is fixedly connected with an L-shaped adjusting plate 607, the crawler 602 is positioned between the pressure rod 606 and the adjusting plate 607, the bracket 8 is provided with a travel switch 605 for controlling the power source of the crawler wheel 601, and the travel switch 605 corresponds to the slip ring 604, the adjusting plate 607 is telescopic in the vertical direction, and the telescopic function can adjust the clamping force between the pressure rod 606 and the adjusting plate 607.

The lower side of the workbench 9 is provided with a water tank 7, the water tank 7 is internally provided with a circulating water pump, the water supply end of the spray pipe 4 is communicated with the output end of the water pump, the workbench 9 is provided with a water leakage hole corresponding to the water tank 7, the water leakage hole is far away from the crawler belt 602, the water tank 7 and the circulating water pump can provide cooling water for the spray pipe 4, so that the water cooling can be carried out on the blade 2 which is heated up, the quenching process is completed, and the cooling water can enter the water tank 7 again through the water leakage hole after the use, so as to achieve the purpose of recycling.

Referring to fig. 9, the pressing member 502 may also be a flat plate, and the bottom edge of the pressing member 502 contacts the middle portion of the blade 2, and at this time, the pressing member 502 is in line contact with the middle end of the blade 2, so that the contact between the pressing member 502 and the blade 2 is tighter, and the relative sliding between the blade 2 and the pressing member 502 is reduced, thereby making the blade 2 more resistant to deformation.

The working process of the invention is as follows: clamping the clamping end of the bent blade 2 to be quenched on a workbench, arranging a quenching head above the workbench, wherein the quenching head does not move together with the workbench, arranging an upper clamp on the workbench, downwards moving the upper clamp to abut against the middle end of the blade to suspend the quenching end of the blade, wherein the arc length of the suspended quenching end is 17-18 mm, the upper clamp only contacts with the upper surface of the middle end of the blade 2 to be quenched and does not apply a downward acting force, the upper clamp only is used for preventing the blade 2 from deforming when being quenched and heated, then moving the workbench or the quenching head at a constant speed, when moving in one direction to contact the quenching end of the blade 2 with the quenching head, the quenching end of the blade 2 enters the inside of the quenching head, the overlapping arc length of the quenching end of the blade 2 and the quenching head is 13-15 mm, and when the quenching end of the blade 2 passes through the overlapping part of the quenching head, the quenching end is quenched, the blade 2 leaves the quenching head and then contacts with the cooling water sprayed by the cooling medium spray head immediately, the blade 2 is quenched and moves to a position far away from the water cooling spray head for air cooling for a period of time, the clamp of the blade can be removed from the workbench until the blade is completely cooled, then the blade is corrected by a balancing machine, the blade returns to the initial bending state before quenching, the corrected blade 2 penetrates into the arc-shaped grooves of the disc 1 one by one and the two ends of the blade 2 are welded with the discs 1 at the two ends, the blade 2 of the device is assembled after quenching, and the external clamp of the blade is removed only after the blade is quenched and completely cooled, so that the blade 2 is not subjected to severe deformation due to quenching, and the blade is corrected after quenching, and the smooth assembly of the fan impeller is not influenced.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.