阅读说明：本技术 一种电气协同控制的高效覆膜机 (Electric cooperative control's high-efficient laminating machine ) 是由 佟欣 曲强 于 2021-07-08 设计创作，主要内容包括：本发明公开了一种电气协同控制的高效覆膜机,用于制造业公司对产品或印刷制品表面进行覆膜,本发明内容的目的,为实现全自动化覆膜过程,采用多电机驱动的方式,实现上料系统、送料系统、覆膜系统、下料系统同时运行,并利用气动装置控制吸盘进行上料、下料过程。解决了市面上的机器只能人工放料、收料的问题。在机器尾部放有大容量的收料筐,方便对覆过膜的料进行收集存放。整个运转过程都以电动机驱动,电机驱动上料台、驱动带传动进行对料输送、驱动吸盘架沿着导轨移动。本发明实现了自动上料、收料的过程,可用于自动化覆膜生产中。(The invention discloses an electric cooperative control efficient film laminating machine, which is used for laminating the surfaces of products or printed products by manufacturing companies. The problem that machines on the market can only manually discharge and receive materials is solved. A large-capacity material collecting basket is placed at the tail of the machine, so that the materials covered with the film can be conveniently collected and stored. The whole operation process is driven by a motor, the motor drives the feeding table and the driving belt to transmit materials and drive the sucker frame to move along the guide rail. The automatic feeding and receiving device realizes the automatic feeding and receiving processes, and can be used in automatic film covering production.)

1. The utility model provides an electric cooperative control's high-efficient laminating machine, its characterized in that includes four bibliographic categories of feed system (1), feeding system (2), tectorial membrane system (3), unloading system (4), the truckle and feed system (1), tectorial membrane system (3) rigid coupling.

2. The feeding system of claim 1, comprising a feeding table 2-1, a motor a2-2, a guide rail a2-3, a suction cup holder a2-4, and a suction cup a2-5, wherein the guide rail a is fixedly connected with the feeding table a, the suction cup a is fixedly connected with the suction cup holder a, and the motor a is fixedly connected with the feeding table.

3. The feeding system of claim 1, comprising a driving shaft a3-1, a pulley a3-2, a conveyor a3-3, a motor b3-4, and a sprocket a3-5, wherein the pulley a is fixed to the conveyor a, and the sprocket a is fixed to the driving shaft a.

4. The laminating system of claim 1, which comprises a movable roller a4-1, a fixed roller a4-2, a right frame a4-3, and a left frame a4-4, wherein the fixed roller a is fixedly connected with the left frame a and the right frame a.

5. The blanking system of claim 1, wherein the blanking system comprises a belt wheel b5-1, a conveyor belt b5-2, a guide rail b5-3, a suction cup frame b5-4, a suction cup b5-5 and a motor c5-6, wherein the suction cup frame b is fixedly connected with the suction cup b, a caster wheel a is fixedly connected with the box body, and a cutter a is fixedly connected with the guide rail c.

Technical Field

The invention relates to the field of automatic film covering, in particular to an electric cooperative control efficient film covering machine.

Background

The surface of the printed matter after being coated with the film is smoother due to the fact that a layer of thin and transparent plastic film is additionally arranged on the surface of the printed matter, the glossiness and smoothness of the printed matter are improved, the service life of the printed matter is prolonged, and meanwhile the water resistance, the pollution resistance, the corrosion resistance and the tensile resistance of the printed matter are enhanced. The market scale of the pre-coating film in China is very small, the pre-coating film product only accounts for 5% of the coating film market, and the development is regional. In the manufacturing industry today, fully automated production lines are the mainstream manufacturing methods. How to realize the whole production process in a most efficient and labor-saving mode is a problem which needs to be considered by the industry at present.

In the field of film covering, the film covering machine existing in the industry at present can realize a complete film covering process. However, the whole process is excessively involved by manpower, including the processes of feeding and blanking. At present, a film laminating machine on the market needs to manually place materials on a conveying device, and each material is cut and taken down after the materials are subjected to film laminating. The whole process needs manual intervention all the time, and the automatic feeding and receiving processes cannot be achieved. Not only consumes the human cost in a large number, and the tectorial membrane speed is lower, hardly reaches higher output, can't accomplish high-efficient, laborsaving tectorial membrane. Therefore, a solution capable of realizing a full-automatic film covering process is needed.

Disclosure of Invention

The invention aims to realize a full-automatic film covering process, a multi-motor driving mode is adopted to realize the simultaneous operation of a feeding system, a film covering system and a discharging system, and a pneumatic device is used for controlling a sucker to carry out the feeding and discharging processes. A large-capacity material collecting basket is placed at the tail of the machine, so that the materials covered with the film can be conveniently collected and stored. The automatic feeding and receiving processes are completely realized. The whole operation process is driven by a motor, the motor drives the feeding table and the driving belt to transmit materials and drive the sucker frame to move along the guide rail. The invention can be used in automatic film-coating production.

The solution of the invention for solving the technical problem is as follows:

the invention discloses an automatic film laminating machine which comprises four parts, namely a feeding system, a film laminating system and a discharging system; the method is characterized in that:

the laminating machine is composed of a motor a, a feeding table a, a guide rail a, a sucker frame a, a sucker a, a guide rail b, a motor b, a belt wheel a, a conveying belt a, a chain wheel a, a driving shaft a, a fixing frame a, a sucker frame b, a sucker b, a movable roller wheel a, a fixed roller wheel b, a left frame a, a right frame a, a trundle a, a belt wheel b, a conveying belt b, a material receiving basket a, a cutter a, a guide rail c and a material receiving basket. The cutting device comprises a feeding table a, a conveying belt a, a belt wheel b, a fixed roller wheel a, a left frame a, a right frame a, a driving shaft a, a sucking disc frame a, a sucking disc b, a trundle a, a cutter a and a guide rail c.

Preferably, the generator is composed of a generator main body and a rotating shaft, the generator main body is fixedly connected with the rotating shaft, and the rotating shaft is fixedly connected with the coupler.

The invention has the beneficial effects that:

1. chain transmission is adopted as a transmission driving mode, and the motor rotating shaft and the chain wheel are connected by the chain, so that the transmission stability is improved, and a stable transmission ratio is obtained.

2. The belt transmission is adopted as the conveying mode of the feeding device, the structure is simple, the range of the wheel base is large, the motion is stable, the noise is low, the impact can be reduced, the overload protection function is realized, and the transmission is stable and reliable.

3. The mode that the sucking disc and the guide rail work in a matched mode is adopted, so that the conveying becomes stable and reliable.

4. Adopt the mode of a plurality of motor simultaneous drive, make each system simultaneous working, improved work efficiency greatly to through this kind of mode, realized automatic tectorial membrane process, solved the problem that the work of coating machine too relies on the manual work in the existing market, production efficiency is low.

Drawings

FIG. 1: the invention has the overall structure schematic diagram;

FIG. 2 is a drawing: the structure of the feeding system is schematic;

FIG. 3: the invention is a structural schematic diagram of a feeding system;

FIG. 4 is a drawing: the structure of the film coating system is shown schematically;

FIG. 5: the invention is a schematic structural diagram of a blanking system;

FIG. 6: the guide rail structure of the invention is schematic;

in the figure, 1, a caster wheel, 2, a feeding system, 2-1, a feeding table, 2-2, a motor a, 2-3, a guide rail a, 2-4, a suction cup frame a, 2-5, a suction cup a, 3, a feeding system, 3-1, a driving shaft a, 3-2, a belt wheel a, 3-3, a conveying belt a, 3-4, a motor b, 3-5 and a chain wheel a, 4, the device comprises a film coating system, 4-1 parts of movable rollers a, 4-2 parts of fixed rollers a, 4-3 parts of right frames a, 4-4 parts of left frames a, 5 parts of a blanking system, 5-1 parts of belt wheels b, 5-2 parts of conveying belts b, 5-3 parts of guide rails b, 5-4 parts of sucking disc frames b, 5-5 parts of sucking discs b, 5-6 parts of motors c, 6 parts of guide rails c.

Detailed Description

In order that the objects, aspects and advantages of the invention will become more apparent, the invention will be described by way of example only, and in connection with the accompanying drawings. It is to be understood that such description is merely illustrative and not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

The following further describes specific structures and embodiments of the present invention with reference to the drawings.

The structure of the invention is shown in figure 1, figure 2, figure 3, figure 4, figure 5 and figure 6. The invention discloses a full-automatic film laminating machine, which comprises five parts, namely a caster 1, a caster 2, a feeding system 3, a feeding system 4, a film laminating system 5 and a discharging system; the method is characterized in that: the caster is fixedly connected with the feeding system and the film covering system.

Further, the feeding system 2 is composed of a feeding table 2-1, a motor a2-2, a guide rail a2-3, a suction cup frame a2-4 and a suction cup a2-5, wherein the guide rail a is fixedly connected with the feeding table a, the suction cup a is fixedly connected with the suction cup frame a, and the motor a is fixedly connected with the feeding table.

Furthermore, the feeding system 3 consists of a driving shaft a3-1, a belt wheel a3-2, a conveying belt a3-3, a motor b3-4 and a chain wheel a3-5, wherein the belt wheel a is fixedly connected with the conveying belt a, and the chain wheel a is fixedly connected with the driving shaft a.

Further, the film covering system 4 is composed of a movable roller a4-1, a fixed roller a4-2, a right frame a4-3 and a left frame a4-4, wherein the fixed roller a is fixedly connected with the left frame a and the right frame a.

Further, the blanking system 5 is composed of a belt wheel b5-1, a conveyor belt b5-2, a guide rail b5-3, a suction cup frame b5-4, a suction cup b5-5 and a motor c5-6, wherein the suction cup frame b is fixedly connected with the suction cup b, a caster a is fixedly connected with the box body, and a cutter a is fixedly connected with the guide rail c.

The working principle is as follows: the motor rotating shaft rotates, the belt wheel is fixedly connected with the rotating shaft, the belt wheel rotates, the conveying belt rotates through the gear pair, the feeding table a 2-1 makes ascending motion, materials are conveyed to the material placing table, at the moment, the motor a 2-1 rotating shaft rotates, the rotating shaft a 2-1 is fixedly connected with the rolling screw rod through the coupler, the screw rod rotates, the sliding block is driven to move along the guide rail a2-3, the sucking disc frame a2-4 is fixedly connected with the sucking disc a2-5, the sucking disc a2-5 moves along the guide rail, the materials are sucked under the action of the pneumatic device and move along the guide rail again, the materials are conveyed to the feeding system 3, and the materials are placed under the action of the pneumatic device. The motor b3-4 rotates, the chain wheel a3-5 is fixedly connected with the motor b3-4, so that the chain wheel a3-5 rotates, the driving shaft a3-1 rotates because the chain wheel a3-5 is fixedly connected with the driving shaft a3-1, and the driving shaft a3-1 rotates, the belt wheel a3-2 rotates because the belt wheel a3-5 is fixedly connected with the driving shaft a3-1, so that the belt is driven to rotate, the feeding system sends the material to the film covering system 4, and the motor drives the movable roller a4-1 to rotate to cover the film on the surface of the material. At this time, the cutter moves along the guide rail to cut the film at a certain speed, and the excessive film is removed. The rotating shaft of the motor c5-6 rotates, the rotating shaft c5-6 is fixedly connected with the rolling lead screw through the coupler, so that the lead screw rotates to drive the sliding block to move along the guide rail b5-3, the sucker frame b5-4 is fixedly connected with the sucker b5-5, so that the sucker b5-5 moves along the guide rail, the material is adsorbed under the action of the pneumatic device and moves along the guide rail again, the material is conveyed to the upper part of the material receiving basket, and the material is placed in the material receiving basket under the action of the pneumatic device.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.