阅读说明：本技术 陶瓷雾化芯装丝设备 (Ceramic atomization core wire loading equipment ) 是由 李秦扬 杨海东 赵振新 于 2020-12-22 设计创作，主要内容包括：本发明提供了一种陶瓷雾化芯装丝设备,包括丝管送料组件、陶瓷体送料组件以及切割组装机构,所述陶瓷体送料组件将陶瓷体送料至切割组装机构的对应位置,所述丝管送料组件将连续的丝管送料至切割组装机构并插入对应的所述陶瓷体的安装孔内,所述切割组装机构将连续的丝管切断后完成所述陶瓷雾化芯的装丝。本发明结构设计合理,衔接配合紧凑,可连续完成丝管的上料、切割、组装、下料过程,能同时对多个陶瓷体装丝作业,采用全机械化的作业方式和全自动化的控制方式,提高了装丝效率及质量,降低了不良品率以及生产成本。(The invention provides a ceramic atomization core wire loading device which comprises a wire tube feeding assembly, a ceramic body feeding assembly and a cutting and assembling mechanism, wherein the ceramic body feeding assembly feeds a ceramic body to a corresponding position of the cutting and assembling mechanism, the wire tube feeding assembly feeds a continuous wire tube to the cutting and assembling mechanism and inserts the continuous wire tube into a corresponding mounting hole of the ceramic body, and the cutting and assembling mechanism cuts the continuous wire tube to complete wire loading of the ceramic atomization core. The wire loading device has reasonable structural design and compact linkage and matching, can continuously complete the processes of loading, cutting, assembling and unloading the wire tube, can simultaneously load wires into a plurality of ceramic bodies, adopts a fully-mechanical operation mode and a fully-automatic control mode, improves the wire loading efficiency and quality, and reduces the defective rate and the production cost.)

1. The ceramic atomization core wire loading equipment is characterized by comprising a wire tube feeding assembly, a ceramic body feeding assembly and a cutting and assembling mechanism, wherein the ceramic body feeding assembly feeds ceramic bodies to corresponding positions of the cutting and assembling mechanism, the wire tube feeding assembly feeds continuous wire tubes to the cutting and assembling mechanism and inserts the continuous wire tubes into corresponding mounting holes of the ceramic bodies, and the cutting and assembling mechanism cuts off the continuous wire tubes to complete wire loading of the ceramic atomization cores.

2. The ceramic atomizing core wire-loading equipment according to claim 1, wherein the wire tube feeding assemblies are provided in a plurality of sets, each set of the wire tube feeding assemblies comprises a wire tube winding disc and a wire tube driving mechanism, the wire tube is wound on the wire tube winding disc, the wire tube is driven by the wire tube driving mechanism to move along a feeding pipeline, and an outlet of the feeding pipeline is positioned in the cutting and assembling mechanism.

3. The ceramic atomizing core wire loading device according to claim 2, characterized in that the wire tube driving mechanism comprises an input joint and an output joint which are aligned with each other, the outer end of the output joint is connected with the feeding pipeline, a driving conveying wheel and a driven conveying wheel are arranged between the input joint and the output joint, the wheel surface of the driving conveying wheel is provided with a guide groove, the wire tube is fed from the input joint, passes through the guide groove and is discharged from the output joint, the driving conveying wheel is driven by a wire tube driving part, and the driven conveying wheel is in elastic friction contact with the driving conveying wheel.

4. The ceramic atomizing core wire loading device according to claim 3, wherein the driving conveying wheels and the driven conveying wheels are combined in two sets, a guide through hole is formed in the middle of each set, the driving conveying wheels are respectively connected with a driven gear, the driven gears are all meshed with a driving gear, and the driving gear is arranged on an output shaft of a feeding driving motor.

5. The ceramic atomizing core wire loading equipment according to claim 2, wherein the cutting and assembling mechanism comprises a support frame, a fixing plate and a cutting plate are arranged on the support frame, the fixing plate is fixedly connected with the support frame, the cutting plate is movably arranged on the upper surface of the fixing plate, a plurality of corresponding loading holes are formed in the cutting plate and the fixing plate, and outlets of the feeding pipelines are in one-to-one correspondence with and communicated with the loading holes.

6. The ceramic atomizing core wire loading equipment according to claim 5, wherein the support frame is provided with a cutting driving part, the cutting driving part is a cutting driving cylinder, the end part of a piston rod of the cutting driving cylinder is fixedly connected with the cutting plate, guide rails are convexly arranged on two sides of the upper surface of the fixing plate, grooves are correspondingly arranged on the lower surface of the cutting plate, and the guide rails are in sliding fit with the grooves.

7. The ceramic atomizing core wire loading equipment according to claim 6, wherein an elastic pressing part is further arranged on the supporting frame, the elastic pressing part comprises a pressing roller which is arranged on the upper surface of the cutting plate in a rolling manner, and two ends of the pressing roller are elastically connected with the supporting frame and can freely rotate.

8. The ceramic atomizing core wire loading equipment according to claim 7, wherein two sides of the supporting frame are respectively provided with a sliding block, the sliding blocks are slidably arranged in sliding grooves on two sides of the supporting frame, bearings are arranged in the sliding blocks, two ends of the pressing roller are rotatably connected with the sliding blocks on two sides through the bearings, a spring is arranged at the top end of each sliding block, a first end of the spring is in elastic contact with the sliding block, and a second end of the spring is in elastic contact with the supporting frame.

9. The ceramic atomizing core wire loading device according to claim 8, wherein the supporting frame comprises a fixed frame and a movable frame, a lifting driving cylinder is arranged on the fixed frame, the movable frame is fixedly connected with the end portion of a piston rod of the lifting driving cylinder, the fixed plate and the cutting driving cylinder are both arranged on the movable frame, the chute is formed on the movable frame, and the elastic second end is in elastic contact with the movable frame.

10. The ceramic atomizing core wire loading device according to claim 5, wherein the ceramic body feeding assembly comprises a feeding guide rail, the feeding guide rail passes through a position right below the fixed plate, a movable material tray is arranged on the feeding guide rail, a plurality of ceramic bodies are placed on the material tray, and the mounting holes of the ceramic bodies correspond to the charging holes one to one.

Technical Field

The invention relates to the technical field of ceramic atomization, in particular to a ceramic atomization core wire loading device.

Background

Present electron smog spinning disk atomiser includes ceramic atomizing core, and it mainly comprises ceramic body and silk pipe, pours the tobacco tar into through the silk pipe in to the ceramic body, and the outside heating device of ceramic body makes its inside intensification atomizing tobacco tar. The production process of the ceramic atomizing core comprises a process of assembling a wire tube on a ceramic body, and the ceramic body is generally loaded with wires one by means of manpower or simple equipment assistance in the prior art. Based on the small size of the wire tube, the workload of the wire loading operation is large, and the defective rate is high.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide equipment capable of completing the wire loading operation of the ceramic atomizing core in a full-automatic manner so as to improve the production efficiency of the ceramic atomizing core and reduce the defective rate and the production cost.

In order to achieve the purpose, the invention provides a ceramic atomization core wire loading device which comprises a wire tube feeding assembly, a ceramic body feeding assembly and a cutting and assembling mechanism, wherein the ceramic body feeding assembly feeds a ceramic body to a corresponding position of the cutting and assembling mechanism, the wire tube feeding assembly feeds a continuous wire tube to the cutting and assembling mechanism and inserts the continuous wire tube into a corresponding mounting hole of the ceramic body, and the cutting and assembling mechanism cuts the continuous wire tube to complete wire loading of the ceramic atomization core.

Furthermore, the wire tube feeding assemblies are provided with a plurality of groups, each group of wire tube feeding assemblies comprises a wire tube winding disc and a wire tube driving mechanism, the wire tube is wound on the wire tube winding disc, the wire tube is driven by the wire tube driving mechanism to move along a feeding pipeline, and an outlet of the feeding pipeline is positioned in the cutting and assembling mechanism.

Further, the wire tube driving mechanism comprises an input joint and an output joint which are aligned with each other, the outer end of the output joint is connected with the feeding pipeline, a driving conveying wheel and a driven conveying wheel are arranged between the input joint and the output joint, a guide groove is formed in the wheel surface of the driving conveying wheel, the wire tube is fed from the input joint, penetrates through the guide groove and is discharged from the output joint, the driving conveying wheel is driven by a wire tube driving portion, and the driven conveying wheel is in elastic friction contact with the driving conveying wheel.

Furthermore, the combination of the driving conveying wheels and the driven conveying wheels is provided with two groups, a guide through hole is formed in the middle of each group, the driving conveying wheels are respectively connected with a driven gear, the driven gears are all meshed with a driving gear, and the driving gear is arranged on an output shaft of a feeding driving motor.

Further, the cutting and assembling mechanism comprises a support frame, a fixed plate and a cutting plate are arranged on the support frame, the fixed plate is fixedly connected with the support frame, the cutting plate is movably arranged on the upper surface of the fixed plate, a plurality of corresponding charging holes are formed in the cutting plate and the fixed plate, and outlets of the feeding pipelines are in one-to-one correspondence with the charging holes and are communicated with the charging holes.

Further, be provided with the cutting drive division on the support frame, the cutting drive division drives actuating cylinder for the cutting, the piston rod tip that the cutting drove actuating cylinder with cutting board fixed connection, the both sides protrusion of fixed plate upper surface is provided with the guide rail, the lower surface correspondence of cutting board is provided with the recess, the guide rail with recess sliding fit.

Furthermore, still be provided with the elasticity on the support frame and compress tightly the portion, the elasticity compresses tightly the portion including the roll setting and is in the compression roller of cutting board upper surface, the both ends of compression roller with support frame elastic connection, but just free rotation.

Furthermore, two sides of the support frame are respectively provided with a sliding block, the sliding blocks are arranged in sliding grooves on two sides of the support frame in a sliding mode, bearings are arranged in the sliding blocks, two ends of the compression roller are rotatably connected with the sliding blocks on two sides through the bearings, a spring is arranged at the top end of each sliding block, a first end of the spring is in elastic contact with the corresponding sliding block, and a second end of the spring is in elastic contact with the support frame.

Further, the support frame includes mount and adjustable shelf, it drives actuating cylinder to be provided with a lift on the mount, the adjustable shelf with the piston rod end fixed connection who drives actuating cylinder goes up and down, the fixed plate the cutting drives actuating cylinder and all sets up on the adjustable shelf, the spout shaping in on the adjustable shelf, elastic second end with adjustable shelf elastic contact.

Furthermore, the ceramic body feeding assembly comprises a feeding guide rail, the feeding guide rail passes through the position under the fixed plate, a movable material tray is arranged on the feeding guide rail, a plurality of ceramic bodies are placed on the material tray, and mounting holes of the ceramic bodies correspond to the material charging holes one to one.

The scheme of the invention has the following beneficial effects:

the ceramic atomization core wire loading equipment provided by the invention is provided with the wire tube feeding assembly, the ceramic body feeding assembly and the cutting and assembling mechanism, the ceramic body is fed to the corresponding position of the cutting and assembling mechanism through the ceramic body feeding assembly, the continuous wire tube is fed to the cutting and assembling mechanism by the wire tube feeding assembly and is inserted into the corresponding mounting hole of the ceramic body, and the cutting and assembling mechanism cuts off the continuous wire tube.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of a wire tube feed assembly of the present invention;

fig. 3 is a schematic structural view of the cutting and assembling mechanism and the ceramic body feeding assembly according to the present invention.

[ description of reference ]

1-a wire tube feeding assembly; 2-ceramic body feeding assembly; 3-cutting and assembling the mechanism; 4-a ceramic body; 5-a wire tube; 6-wire tube winding disc; 7-a feeding pipeline; 8-an input connector; 9-an output connector; 10-driving conveying wheels; 11-driven transport wheels; 12-a guide groove; 13-guiding perforation; 14-a driven gear; 15-a drive gear; 16-a feed drive motor; 17-fixing the plate; 18-cutting a board; 19-a charging hole; 20-cutting driving cylinder; 21-a press roll; 22-a slide block; 23-a chute; 24-a spring; 25-a fixing frame; 26-a movable frame; 27-a lifting driving cylinder; 28-a feeding guide rail; 29-tray.

Detailed Description

In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.

As shown in fig. 1 and 3, an embodiment of the present invention provides a ceramic atomizing core wire loading device, which includes a wire tube feeding assembly 1, a ceramic body feeding assembly 2, and a cutting and assembling mechanism 3. The ceramic body feeding assembly 2 feeds the ceramic body 4 to a corresponding position of the cutting and assembling mechanism 3, the wire tube feeding assembly 1 feeds the continuous wire tube 5 to the cutting and assembling mechanism 3 and inserts the continuous wire tube 5 into a mounting hole of the corresponding ceramic body 4, and the cutting and assembling mechanism 3 cuts off the continuous wire tube 5 to complete wire loading operation of the ceramic atomizing core.

Meanwhile, as shown in fig. 2, the filament tube feeding assembly 1 includes a filament tube winding disc 6 and a filament tube driving mechanism, the filament tube winding disc 6 is wound with a whole filament tube 5 for storing, the filament tube 5 is driven by the filament tube driving mechanism to move along a feeding pipeline 7, and an outlet of the feeding pipeline 7 is located in the cutting and assembling mechanism 3, so that the whole filament tube 5 is conveyed to the cutting and assembling mechanism 3.

The wire tube driving mechanism comprises an input joint 8 and an output joint 9 which are aligned with each other, the outer end of the output joint 9 is connected with the feeding pipeline 7, and a driving conveying wheel 10 and a driven conveying wheel 11 which directly drive the wire tube 6 to move are arranged between the input joint 8 and the output joint 9. The wheel surface of the driving conveying wheel 10 is provided with a guide groove 12, the wire tube 5 is fed from the input joint 8, then penetrates through the guide groove 12 and is discharged from the output joint 9, the driving conveying wheel 10 is driven by the wire tube driving part to rotate, the driven conveying wheel 11 is in elastic friction contact with the driving conveying wheel 10, is matched with the driving conveying wheel 10 to clamp the wire tube 5, drives the wire tube 5 to be discharged from the wire tube winding disc 6 through static friction force, and conveys the wire tube along the feeding pipeline 7.

In this embodiment, two sets of driving conveying wheels 10 and driven conveying wheels 11 are provided, a guiding through hole 13 is provided at the middle position, and the filament tube 5 is sent out from between one set of driving conveying wheels 10 and driven conveying wheels 11, then passes through the guiding through hole 13, and then enters between the other set of driving conveying wheels 10 and driven conveying wheels 11, so as to ensure the horizontal and stable conveying of the filament tube 5 inside the filament tube driving mechanism. The driving conveying wheels 10 are respectively connected with a driven gear 14, the driven gears 14 are all meshed with a driving gear 15, and the driving gear 15 is arranged on an output shaft of a feeding driving motor 16, so that the driving conveying wheels 10 are driven to rotate through the feeding driving motor 16, and the two driven conveying wheels 11 are driven to rotate in the same direction and convey the filament tubes 5 forwards.

For promoting dress silk efficiency, set up multiunit silk pipe pay-off subassembly 1 in this embodiment, can adorn the silk to a plurality of ceramic bodies 4 simultaneously.

Referring to fig. 3 again, the cutting and assembling mechanism 3 includes a supporting frame, the supporting frame is provided with a fixing plate 17 and a cutting plate 18, the fixing plate 17 is fixedly connected with the supporting frame, the cutting plate 18 is movably disposed on the upper surface of the fixing plate 17, the cutting plate 18 and the fixing plate 17 are both provided with a plurality of corresponding charging holes 19, and outlets of the feeding pipes 7 are in one-to-one correspondence and communication with the charging holes 19. Wherein, the cutting plate 18 and the charging hole 19 on the fixed plate 17 are both through holes, and the thickness of the fixed plate 17, namely the hole depth of the charging hole 19 is the length of the wire tube 5 for charging wires into the ceramic body. After the complete wire tube 5 of the incoming material passes through the charging hole 19 and is inserted into the mounting hole of the ceramic body 4, the cutting plate 18 is slidably displaced relative to the fixed plate 17, so that the charging holes 19 corresponding to the two layers are obviously dislocated, thereby cutting off the wire tube 5. The small length of the wire tube 5 remaining in the charging hole 19 of the fixed plate 17 is a part to be charged into the ceramic body 4, and the vertical displacement of the ceramic body 4 relative to the fixed plate 17 is subsequently controlled to draw the wire tube 5 out of the fixed plate 17.

The displacement of cutting board 18 relative fixed plate 17 passes through the cutting drive division drive that sets up on the support frame, specifically drives actuating cylinder 20 for a cutting, and the piston rod tip and the cutting board 18 fixed connection that the cutting drove actuating cylinder 20, the displacement of the relative fixed plate 17 of telescopic control cutting board 18 through the piston rod. Meanwhile, guide rails are convexly arranged on two sides of the upper surface of the fixed plate 17, grooves are correspondingly arranged on the lower surface of the cutting plate 18, and the guide rails are in sliding fit with the grooves to enable the cutting plate 18 to slide relative to the fixed plate 17 according to a preset track.

As a further improvement, the supporting frame in this embodiment is further provided with an elastic pressing portion, and the elastic pressing portion includes a pressing roller 21 rolling on the upper surface of the cutting plate 18, and both ends of the pressing roller are elastically connected to the supporting frame and can freely rotate. The press roller 21 continuously applies a downward elastic force to the cutting plate 18 to keep the cutting plate 18 and the fixed plate 17 in close contact with each other, so that bending of the wire tube 5 and tilting of the cutting plate 18 are more difficult to occur when the cutting plate is displaced relative to the fixed plate 17, and application of a shearing force and a cutting effect are ensured.

Specifically, two sides of the support frame are respectively provided with a sliding block 22 which is slidably arranged in sliding grooves 23 at two sides of the support frame. The slide blocks 22 are internally provided with bearings, and two ends of the press roller 21 are rotatably connected with the slide blocks 22 on two sides through the bearings. The top of slider 22 is provided with integrative spliced pole, and the spliced pole passes the through-hole activity setting of support frame and overlaps and be equipped with a spring 24, and the first end and the slider 22 elastic contact of spring 24, second end and support frame elastic contact, spring 24 keep compression state, make compression roller 21 can last downward exert elastic pressure.

The supporting frame comprises a fixed frame 25 and a movable frame 26, the fixed frame 25 is fixedly connected with a frame outside, a lifting driving cylinder 27 is arranged on the fixed frame 25, the movable frame 26 is fixedly connected with the end part of a piston rod of the lifting driving cylinder 27, and the piston rod of the lifting driving cylinder 27 stretches and retracts to lift. The fixed plate 17, the cutting driving cylinder 20, and the like are fixedly provided on the movable frame 26, and when the movable frame 26 is lifted up to leave the fixed plate 17 from the ceramic body 4 after the cutting of the wire tube 5 is completed, the wire tube 5 inserted into the ceramic body 4 is drawn out from the charging hole 19 of the fixed plate 17. After the ceramic bodies 4 to be subjected to wire loading move to the position right below the fixing plate 17, the fixing plate 17 descends to enable the charging holes 19 to be connected with the mounting holes, and then the cutting driving cylinder 20 drives the cutting plate 18 to reset, so that the end parts of the complete wire tubes 5 in the cutting plate 18 penetrate through the fixing plate 17 and are inserted into the mounting holes of a new batch of ceramic bodies 4.

In addition, the sliding groove 23 is also formed on the movable frame 26, the second end of the spring 24 is elastically contacted with the movable frame 26, the movable frame 26 is further provided with a guide upright post, and the guide upright post is movably connected with the fixed frame 25 through a linear bearing.

The ceramic body feeding assembly 2 comprises a feeding guide rail 28, the feeding guide rail 28 passes through the position right below the fixing plate 17, a movable material tray 29 is arranged on the feeding guide rail 28, a plurality of ceramic bodies 4 are placed on the upper surface of the material tray 29, and mounting holes of the ceramic bodies 4 correspond to the material charging holes 19 one by one. When the tray 29 moves to a position right under the fixed plate 17, the fixed plate 17 is lowered, and the cutting plate 18 is reset to insert the wire tube 5 into the mounting hole of the corresponding ceramic body 4. After the cutting is finished, the fixed plate 17 is lifted, the material tray 29 moves to a subsequent station along the feeding guide rail 28, the next material tray 29 moves to the position right below the fixed plate 17 again, and the wire loading process is repeated.

Therefore, the ceramic atomizing core wire loading equipment provided by the embodiment can continuously complete the processes of feeding, cutting, assembling and discharging the wire tube 5, can simultaneously load wires on a plurality of ceramic bodies 4, adopts full-mechanical mode operation and full-automatic mode control, improves wire loading efficiency and quality, and reduces defective rate and production cost.

While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.