阅读说明：本技术 一种无菌型口罩生产线及生产工艺 (Sterile mask production line and production process ) 是由 高文洲 于 2020-12-18 设计创作，主要内容包括：本发明公开了一种无菌型口罩生产线及生产工艺,包括安装壳体,所述安装壳体设置为L型,所述安装壳体的顶部固定安装有消毒腔,所述消毒腔的左端位于安装壳体的顶部固定安装有压平装置,所述压平装置的左端位于安装壳体的顶部固定安装有打折装置,所述打折装置的左端位于安装壳体的顶部固定安装有鼻梁线输送装置,所述鼻梁线输送装置的左端位于安装壳体的顶部固定安装有鼻梁线裁剪装置,所述鼻梁线裁剪装置的左端位于安装壳体的顶部固定安装有封边压纹装置。该无菌型口罩生产线及生产工艺设置有消毒腔和内部安装的喷洒装置对原物料进行消毒杀菌,同时配合消毒无菌车间进行生产,有效的提升了口罩无菌的效果。(The invention discloses an aseptic mask production line and a production process, and the production line comprises an installation shell, wherein the installation shell is L-shaped, a disinfection cavity is fixedly installed at the top of the installation shell, the left end of the disinfection cavity is positioned at the top of the installation shell and is fixedly provided with a flattening device, the left end of the flattening device is positioned at the top of the installation shell and is fixedly provided with a folding device, the left end of the folding device is positioned at the top of the installation shell and is fixedly provided with a nose bridge line conveying device, the left end of the nose bridge line conveying device is positioned at the top of the installation shell and is fixedly provided with a nose bridge line cutting device, and the left end of the nose bridge line cutting device is positioned at the top of the installation shell and is fixedly provided with a sealing and embossing device. This aseptic type gauze mask production line and production technology are provided with disinfection chamber and internally mounted's sprinkler and carry out disinfection to the raw materials, cooperate the aseptic workshop of disinfection to produce simultaneously, have effectually promoted the aseptic effect of gauze mask.)

1. An aseptic mask production line, includes installation casing (13), its characterized in that: the installation shell (13) is set to be L-shaped, a disinfection chamber (17) is fixedly installed at the top of the installation shell (13), a flattening device (12) is fixedly installed at the top of the disinfection chamber (17) at the left end of the installation shell (13), a folding device (8) is fixedly installed at the top of the installation shell (13) at the left end of the flattening device (12), a nose bridge line conveying device (7) is fixedly installed at the top of the installation shell (13) at the left end of the folding device (8), a nose bridge line cutting device (6) is fixedly installed at the top of the installation shell (13) at the left end of the nose bridge line conveying device (7), a sealing and embossing device (5) is fixedly installed at the top of the installation shell (13) at the left end of the nose bridge line cutting device (6), a cutting and shaping device (4) is fixedly installed at the top of the installation shell (13) at the left end of the sealing and embossing device (5), the device is characterized in that a turning device (3) is fixedly mounted at the top of a mounting shell (13) at the left end of a cutting and shaping device (4), a transmission device (2) is fixedly mounted at the top of the mounting shell (13) at the left end of the turning device (3), an ear strip line welding and binding device (1) is fixedly mounted at the top of the mounting shell (13) at the left end of the transmission device (2), a counting device (10) is fixedly mounted at the top of the mounting shell (13) at the front end of the ear strip line welding and binding device (1), a collecting device (9) is fixedly mounted at the top of the mounting shell (13) at the front end of the counting device (10), a mounting plate (19) is fixedly connected at the right end of the mounting shell (13), supporting legs (20) are fixedly mounted at the bottom of the mounting plate (19), and material placing frames (18) are rotatably mounted at the top of the mounting plate (19) and the two sides of the supporting legs (20), the inside top fixed mounting of disinfection chamber (17) has two sets of telescopic links (26), the bottom fixedly connected with installation pole (27) of telescopic link (26), the bottom fixed mounting of installation pole (27) has drying apparatus (28), the inside bottom fixed mounting of disinfection chamber (17) has multiunit installation horizontal pole (24), the top of installation horizontal pole (24) all rotates and installs fabric guide roller (23).

2. An aseptic mask production line as claimed in claim 1, wherein: the top of the mounting shell (13) is fixedly provided with a plurality of groups of control devices (11), and the control devices (11) are internally provided with a control panel.

3. An aseptic mask production line as claimed in claim 1, wherein: the bottom of installation casing (13) and supporting leg (20) is all fixed mounting has lift supporting seat (21), and the surperficial evenly distributed of lift supporting seat (21) has spacing round pin and spacing hole of mutually supporting use.

4. An aseptic mask production line as claimed in claim 1, wherein: the outer front of installation casing (13) rotates installation multiunit shutter (15), rotate each other through hinge (16) between shutter (15) and the installation casing (13) and be connected to the outside front fixed mounting of shutter (15) has handle (14).

5. The device of claim 1, which is capable of accurately guiding the columnar sampling of river and lake sediments, and is characterized in that: the inside of the disinfection cavity (17) is provided with a spraying device (25) which is fixedly arranged at the right end of the dryer (28).

6. An aseptic mask production line as claimed in claim 1, wherein: and a discharge hole (22) and a feed hole (29) are respectively arranged at two sides of the outside of the disinfection cavity (17).

7. An aseptic mask production line as claimed in claim 1, further comprising a production process comprising the steps of:

A. cloth is placed on a material placing frame (18), enters the inside of a disinfection cavity (17) from a feeding hole (29), is conveyed through a cloth guide roller (23), is disinfected and sterilized through a spraying device (25), and is dried through a dryer (28);

B. after being dried, the dried materials enter a flattening device (12) from a discharge hole (22), are subjected to composite flattening molding on multiple layers of materials, and are folded into three parts through a folding device (8);

C. then, a nose bridge line material is conveyed to the inner upper end of the preform through a nose bridge line conveying device (7), and then the nose bridge line material is cut through a nose bridge line cutting device (6) so that the nose bridge line is wrapped in the three layers of fabrics in the previous working procedure;

D. then, the two sides of the preformed product containing the nose bridge line are sealed, embossed and sealed through a sealed edge embossing device (5), cut and shaped through a cutting and shaping device (4), and conveyed to a turnover device (3) for turnover operation;

E. the ear belt lines are welded and bound on the preformed product by the ear belt line welding and binding device (1) through the transmission device (2) to the ear belt line welding and binding device (1); then the gauze mask is conveyed to a collecting device (9) by a belt, and the counting of the number of the finished gauze masks is carried out by a counting device (10).

Technical Field

The invention relates to the technical field of mask production equipment, in particular to a sterile mask production line and a production process.

Background

The mask is a sanitary article, is generally worn at the mouth and nose part for filtering air entering the mouth and nose so as to achieve the effect of blocking harmful gas, smell, spray, virus and other substances, and is made of gauze or paper and the like; the mask has a certain filtering function on air entering the lung, and has a very good effect when being worn in respiratory infectious diseases and working in environments polluted by dust and the like; the mask may be classified into an air filtering type mask and an air supplying type mask.

The aseptic mask production line in the existing market does not sterilize the raw materials, only sterilizes the production workshop, and therefore the aseptic effect of the produced mask is poor, and therefore how to design the aseptic mask production line and the production process which are good in stability, high in automation degree and good in the aseptic mask sterilization effect of the raw materials becomes the current problem to be solved.

Disclosure of Invention

The invention aims to provide a sterile mask production line and a production process, which aim to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an aseptic mask production line and a production process comprise an installation shell, wherein the installation shell is set to be L-shaped, a disinfection chamber is fixedly installed at the top of the installation shell, a flattening device is fixedly installed at the top of the installation shell at the left end of the disinfection chamber, a folding device is fixedly installed at the top of the installation shell at the left end of the flattening device, a nose bridge line conveying device is fixedly installed at the top of the installation shell at the left end of the folding device, a nose bridge line cutting device is fixedly installed at the top of the installation shell at the left end of the nose bridge line conveying device, a sealing and embossing device is fixedly installed at the top of the installation shell at the left end of the nose bridge line cutting device, a cutting and shaping device is fixedly installed at the top of the installation shell at the left end of the sealing and embossing device, and a turnover device is fixedly installed at the top of the installation shell at the left end of the cutting and shaping device, the left end of the turnover device is positioned at the top of the installation shell and is fixedly provided with a transmission device, the left end of the transmission device is positioned at the top of the installation shell and is fixedly provided with an ear band wire welding and binding device, the front end of the ear band wire welding and binding device is positioned at the top of the installation shell and is fixedly provided with a counting device, the front end of the counting device is positioned at the top of the installation shell and is fixedly provided with a collecting device, the right end of the installation shell is fixedly connected with an installation plate, the bottom of the installation plate is fixedly provided with a supporting leg, the top of the installation plate and the outer two sides of the supporting leg are both rotatably provided with a material placing frame through a bracket, the inner top end of the disinfection cavity is fixedly provided with two groups of telescopic rods, the bottom of the telescopic rods is fixedly connected with an installation rod, the bottom of the, the top of the installation cross rod is rotatably provided with a cloth guide roller.

Preferably, a plurality of sets of control devices are fixedly mounted on the top of the mounting shell, and a control panel is arranged in each control device.

Preferably, the bottom of the installation shell and the bottom of the supporting leg are fixedly provided with lifting supporting seats, and limiting pins and limiting holes which are matched with each other for use are uniformly distributed on the surfaces of the lifting supporting seats.

Preferably, a plurality of groups of protective doors are rotatably mounted on the front face of the outer portion of the mounting shell, the protective doors are rotatably connected with the mounting shell through hinges, and a handle is fixedly mounted on the front face of the outer portion of each protective door.

Preferably, the inside of the disinfection cavity is fixedly provided with a spraying device at the right end of the dryer.

Preferably, the two sides of the outer part of the disinfection cavity are respectively provided with a discharge hole and a feed inlet.

The invention also provides a production process of the sterile mask production line, which comprises the following process steps:

A. placing the cloth on a material placing frame, entering the interior of the disinfection cavity from a feed inlet, conveying the cloth through a cloth guide roller, disinfecting and sterilizing through a spraying device, and drying through a dryer;

B. after being dried, the dried materials enter a flattening device from a discharge port, are subjected to composite flattening molding on multiple layers of materials, and are folded into three parts through a folding device;

C. then, a nose bridge line material is conveyed to the upper end of the interior of the preform through a nose bridge line conveying device, and then the nose bridge line material is cut through a nose bridge line cutting device, so that the nose bridge line is wrapped in the three layers of fabrics in the previous working procedure;

D. then, performing edge sealing, embossing and sealing on two sides of the preformed product containing the nose bridge line through an edge sealing and embossing device, cutting and shaping through a cutting and shaping device, and conveying to a turnover device for turnover operation;

E. the ear belt lines are welded and bound on the preformed product by the ear belt line welding and binding device through the transmission device to the ear belt line welding and binding device; then the mask is conveyed to a collecting device by a belt, and the number of the finished product masks is counted by a counting device.

Compared with the prior art, the invention has the beneficial effects that:

1. this aseptic type gauze mask production line and production technology can carry out suitable regulation to the support height of device according to the actual operation place of device through the lift supporting seat that sets up, has effectively avoided the device to take place the condition of rocking at the operation in-process, has guaranteed the stability of the operation in-process of device, has reduced the risk that the accident took place for the device.

2. This aseptic type gauze mask production line and production technology carry out disinfection to the raw materials through the sprinkler that is provided with disinfection chamber and internally mounted, cooperate the aseptic workshop of disinfection to produce simultaneously, the effectual aseptic effect that has promoted the gauze mask.

3. This aseptic type gauze mask production line and production technology install control panel through the controlling means who sets up and make the staff to install holistic operability simple more swift, have avoided the device to lead to the condition that the incident takes place because of complicated operation process, make its device holistic degree of automation higher, have greatly improved the holistic security of device.

Drawings

FIG. 1 is a schematic top view of the present invention;

FIG. 2 is a schematic view of the external appearance of the mounting housing of the present invention;

fig. 3 is a schematic view of the inner structure of the disinfection chamber of the present invention.

In the figure: 1. an ear band wire welding and binding device; 2. a transmission device; 3. a turning device; 4. cutting off and shaping device; 5. a seal edge embossing device; 6. a nose bridge line cutting device; 7. a nasal bridge line delivery device; 8. a folding device; 9. a collection device; 10. a counting device; 11. a control device; 12. a flattening device; 13. installing a shell; 14. a handle; 15. a protective door; 16. a hinge; 17. a disinfection chamber; 18. placing a material rack; 19. mounting a plate; 20. supporting legs; 21. lifting the supporting seat; 22. a discharge port; 23. a cloth guide roller; 24. installing a cross bar; 25. a spraying device; 26. a telescopic rod; 27. mounting a rod; 28. a dryer; 29. and (4) feeding a material inlet.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-3, an embodiment of the present invention is shown: an aseptic mask production line and a production process comprise a mounting shell 13, wherein the mounting shell 13 is set to be L-shaped, a disinfection chamber 17 is fixedly mounted at the top of the mounting shell 13, a flattening device 12 is fixedly mounted at the top of the mounting shell 13 at the left end of the disinfection chamber 17, a folding device 8 is fixedly mounted at the top of the mounting shell 13 at the left end of the flattening device 12, a nose bridge line conveying device 7 is fixedly mounted at the top of the mounting shell 13 at the left end of the folding device 8, a nose bridge line cutting device 6 is fixedly mounted at the top of the mounting shell 13 at the left end of the nose bridge line conveying device 7, a sealing and embossing device 5 is fixedly mounted at the top of the mounting shell 13 at the left end of the sealing and embossing device 5, a cutting and shaping device 4 is fixedly mounted at the top of the mounting shell 13 at the left end of the cutting and shaping device 4, and a turnover device 3 is fixedly mounted at the top of the mounting shell 13 at the left end of, the left end of the turnover device 3 is positioned at the top of the installation shell 13 and is fixedly provided with a transmission device 2, the left end of the transmission device 2 is positioned at the top of the installation shell 13 and is fixedly provided with an ear strip line welding and binding device 1, the front end of the ear strip line welding and binding device 1 is positioned at the top of the installation shell 13 and is fixedly provided with a counting device 10, the front end of the counting device 10 is positioned at the top of the installation shell 13 and is fixedly provided with a collecting device 9, the right end of the installation shell 13 is fixedly connected with an installation plate 19, the bottom of the installation plate 19 is fixedly provided with a supporting leg 20, the top of the installation plate 19 and the two outer sides of the supporting leg 20 are both provided with a material placing frame 18 through a support in a rotating way, the inner top end of the disinfection cavity 17 is fixedly provided with two groups of telescopic rods 26, the bottom of the telescopic rods 26 is fixedly connected, the top of the mounting crossbar 24 is rotatably mounted with a cloth guide roller 23.

Further, the top fixed mounting who installs casing 13 has multiunit controlling means 11 to be provided with control panel among the controlling means 11, install control panel through the controlling means 11 that sets up and make the staff to the holistic operability of device simple more swift, avoided the device because of the complicated operation process leads to the condition that the incident takes place, make its device holistic degree of automation higher, greatly improved the holistic security of device.

Further, the bottom of installation casing 13 and supporting leg 20 is all fixed mounting has lift supporting seat 21, and lift supporting seat 21's surface evenly distributed has spacer pin and the spacing hole of mutually supporting use, lift supporting seat 21 through setting up can carry out suitable regulation to the support height of device according to the actual operation place of device, has effectively avoided the device to take place the condition of rocking at the operation in-process, has guaranteed the stability of the operation in-process of device, has reduced the risk that the accident takes place for the device.

Further, the outside of installation casing 13 is openly rotated and is installed multiunit shutter 15, rotates each other through hinge 16 between shutter 15 and the installation casing 13 and is connected to shutter 15's outside front fixed mounting has handle 14, and the switch of shutter 15 is convenient for more through handle 14 and the hinge 16 that sets up, the effectual holistic convenience of device that has promoted.

Further, the inside right-hand member fixed mounting that is located drying apparatus 28 of disinfection chamber 17 has sprinkler 25, carries out disinfection through sprinkler 25 that is provided with disinfection chamber 17 and internally mounted to the raw materials, and the aseptic workshop of cooperation disinfection is produced simultaneously, has effectually promoted the aseptic effect of gauze mask.

Further, the outside both sides of disinfection chamber 17 are provided with discharge gate 22 and feed inlet 29 respectively, make cloth business turn over disinfection chamber 17 more high-efficient convenient through the discharge gate 22 and the feed inlet 29 that set up.

The invention also provides a production process of the sterile mask production line, which comprises the following process steps:

A. placing the cloth on the material placing frame 18, entering the disinfection cavity 17 from the feeding hole 29, conveying the cloth through the cloth guide roller 23, disinfecting and sterilizing through the spraying device 25, and drying through the dryer 28;

B. after being dried, the dried materials enter a flattening device 12 from a discharge port 22, are subjected to composite flattening forming on multiple layers of materials, and are folded into three parts through a folding device 8;

C. then, a nose bridge line material is conveyed to the upper end inside the preform through a nose bridge line conveying device 7, and then the nose bridge line material is cut through a nose bridge line cutting device 6, so that the nose bridge line is wrapped in the three layers of fabrics in the previous working procedure;

D. then, the two sides of the preformed product containing the nose bridge line are sealed, embossed and sealed through a sealed edge embossing device 5, cut and shaped through a cutting and shaping device 4, and conveyed to a turnover device 3 for turnover operation;

E. the ear tape wire is welded and bound on the preformed product by the ear tape wire welding and binding device 1 through the transmission device 2 to the ear tape wire welding and binding device 1; then the gauze mask is conveyed to a collecting device 9 by a belt, and the counting device 10 counts the number of the finished gauze masks.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.