阅读说明：本技术 一种阻燃性全钢工程子午胎胎面胶料及其制备方法 (Flame-retardant all-steel engineering radial tire tread rubber material and preparation method thereof ) 是由 张小刚 李代强 佘腾龙 于 2020-12-22 设计创作，主要内容包括：本发明提供一种阻燃性全钢工程子午胎胎面胶料及其制备方法,是由生胶和阻燃剂及其他助剂制备而成,所述阻燃剂为二氧化硅,与现有的胎面配方技术相比,本发明采用二氧化硅作为填充剂、阻燃剂,从而既使胎面橡胶的物理机械性能能够满足轮胎胎面使用,又能提升轮胎胎面橡胶的氧指数,使其具备阻燃性能。应用在焦炭厂、金属冶炼厂等高温作业场所,能够有效提升全钢工程子午胎的使用寿命,同时也能避免车辆因轮胎燃烧而发生火灾事故。属于轮胎生产制造领域。(The invention provides a flame-retardant all-steel engineering radial tire tread rubber and a preparation method thereof, wherein the flame-retardant all-steel engineering radial tire tread rubber is prepared from raw rubber, a flame retardant and other additives, wherein the flame retardant is silicon dioxide. The method is applied to high-temperature operation places such as coke plants, metal smelting plants and the like, can effectively prolong the service life of all-steel engineering radial tires, and can avoid fire accidents of vehicles due to tire combustion. Belongs to the field of tire production and manufacture.)

1. The flame-retardant all-steel engineering radial tire tread rubber is characterized by comprising the following components in parts by weight: the flame retardant is prepared from raw rubber, a flame retardant and an auxiliary additive, wherein the flame retardant is a combination of an inorganic filler and a homogenizing agent.

2. The flame retardant all steel engineering radial tire tread compound according to claim 1, wherein; the inorganic filler is silicon dioxide, and the homogenizing agent is F-880.

3. The flame retardant all steel engineering radial tire tread compound according to claim 1, wherein; the tread rubber material is prepared from 100 parts by mass of styrene-butadiene rubber, 10-30 parts by mass of carbon black, 30-70 parts by mass of silicon dioxide, 3.5-15 parts by mass of zinc oxide, 0.5-5 parts by mass of stearic acid, 3-6 parts by mass of an anti-aging agent, 5-15 parts by mass of a softener, 10-20 parts by mass of a homogenizing agent F-88010, 6-10 parts by mass of aromatic oil, 0.6-6 parts by mass of sulfur, 1-4 parts by mass of an accelerator and 0.1-0.4 part by mass of a scorch retarder.

4. The flame-retardant all-steel engineering radial tire tread compound according to claim 3, wherein; the tread rubber material is prepared from 100 parts by mass of styrene butadiene rubber, 10-20 parts by mass of carbon black, 50-70 parts by mass of silicon dioxide, 5-15 parts by mass of zinc oxide, 2-5 parts by mass of stearic acid, 3.5-5 parts by mass of an anti-aging agent, 10-15 parts by mass of a softener, 15-20 parts by mass of a homogenizing agent F-88015, 8-10 parts by mass of aromatic oil, 1.5-5 parts by mass of sulfur, 1.5-3.5 parts by mass of an accelerator and 0.15-0.25 part by mass of an anti-scorching agent.

5. The flame-retardant all-steel engineering radial tire tread compound according to claim 3 or 4, wherein; the tread rubber material is prepared from 100 parts by mass of styrene butadiene rubber, 10 parts by mass of carbon black, 70 parts by mass of silicon dioxide, 10 parts by mass of zinc oxide, 4 parts by mass of stearic acid, 5 parts by mass of an anti-aging agent, 15 parts by mass of a softener, 15 parts by mass of a homogenizing agent F-88015 parts by mass of aromatic oil, 4 parts by mass of sulfur, 2 parts by mass of an accelerator and 0.2 part by mass of a scorch retarder.

6. The method for preparing the flame-retardant all-steel engineering radial tire tread rubber compound according to claims 1 to 5, which is characterized by comprising the following steps:

mixing master batch: setting the rotating speed of a meshing type internal mixer to be 35-65 prm, adding styrene butadiene rubber and silicon dioxide into the meshing type internal mixer, mixing for 75-105 seconds, adding carbon black and aromatic oil, mixing to 135-plus-material for 175 seconds, adding zinc oxide, stearic acid, a softening agent and a homogenizing agent F-880, mixing to 215-plus-material for 255 seconds, extracting plug, pressing plug to 275-plus-material for 330 seconds, and discharging to obtain master batch;

final mixing and milling: setting the rotation speed of a front roller of an open mill to be 15-25 rpm, the rotation speed of a rear roller to be 10-20 rpm, the roller temperature to be 55-75 ℃, adding masterbatch into the open mill, performing roll coating mixing for 50-80 seconds, adding sulfur, an accelerator, an anti-aging agent and an anti-scorching agent, performing thin passing for 3-9 times, performing triangular bag forming for 3-9 times, and discharging rubber to obtain the rubber material.

7. The method of claim 6, wherein in the method:

mixing master batch: setting the rotating speed of a mesh internal mixer to be 55prm, adding butadiene styrene rubber and silicon dioxide into the mesh internal mixer, mixing for 95 seconds, adding carbon black and aromatic oil, mixing for 155 seconds, adding zinc oxide, stearic acid, a softening agent and a homogenizing agent F-880, mixing for 235 seconds, extracting a bolt, then pressing the bolt for 295 seconds, and discharging to obtain a master batch;

final mixing and milling: setting the rotation speed of a front roller of an open mill to be 18rpm, the rotation speed of a rear roller to be 15rpm, the roller temperature to be 65 ℃, adding the master batch into the open mill, mixing for 65 seconds by a wrapping roller, adding the sulfur, the accelerator, the anti-aging agent and the anti-scorching agent, respectively carrying out 2 times on a left broach and a right broach, carrying out thin passing for 5 times, packaging for 5 times by a triangular bag, and discharging the rubber to obtain the rubber material.

Technical Field

The invention relates to a flame-retardant all-steel engineering radial tire tread rubber material and a preparation method thereof, belonging to the technical field of tire rubber materials.

Background

In high-temperature operation places such as coke plants, metal smelting plants and the like, the engineering vehicles require high-temperature resistance and flame retardance for used tires. The use of the existing rubber flame retardant on all-steel engineering radial tires can influence the service performance of polymer materials, and the use effect can not meet the requirements and needs to be solved urgently.

Disclosure of Invention

The invention aims to: the flame-retardant all-steel engineering radial tire tread rubber and the preparation method thereof are provided, and the problems that the existing rubber flame retardant has poor use effect on all-steel engineering radial tires and cannot meet the use requirements of the tires in high-temperature operation places such as coke plants, metal smelting plants and the like are solved.

In order to solve the problems, the flame-retardant all-steel engineering radial tire tread rubber material is prepared from raw rubber, a flame retardant and an auxiliary additive, wherein the flame retardant is a combination of an inorganic filler and a homogenizing agent.

In the tread rubber material, the inorganic filler is silicon dioxide, and the homogenizing agent is F-880;

in the tread rubber material, the tread rubber material is prepared from 100 parts of styrene-butadiene rubber, 10-30 parts of carbon black, 30-70 parts of silicon dioxide, 3.5-15 parts of zinc oxide, 0.5-5 parts of stearic acid, 3-6 parts of an anti-aging agent, 5-15 parts of a softening agent, 10-20 parts of a homogenizing agent F-88010, 6-10 parts of aromatic oil, 0.6-6 parts of sulfur, 1-4 parts of an accelerator and 0.1-0.4 part of a scorch retarder by mass;

in the tread rubber material, the tread rubber material is prepared from 100 parts of styrene butadiene rubber, 10-20 parts of carbon black, 50-70 parts of silicon dioxide, 5-15 parts of zinc oxide, 2-5 parts of stearic acid, 3.5-5 parts of an anti-aging agent, 10-15 parts of a softener, 15-20 parts of a homogenizing agent F-88015, 8-10 parts of aromatic oil, 1.5-5 parts of sulfur, 1.5-3.5 parts of an accelerator and 0.15-0.25 part of a scorch retarder by mass;

in the tread rubber material, the tread rubber material is prepared from 100 parts of styrene butadiene rubber, 10 parts of carbon black, 70 parts of silicon dioxide, 10 parts of zinc oxide, 4 parts of stearic acid, 5 parts of an anti-aging agent, 15 parts of a softener, F-88015 parts of a homogenizing agent, 9 parts of aromatic oil, 4 parts of sulfur, 2 parts of an accelerator and 0.2 part of a scorch retarder by mass;

the preparation method comprises the following steps:

mixing master batch: setting the rotating speed of a meshing type internal mixer to be 35-65 prm, adding styrene butadiene rubber and silicon dioxide into the meshing type internal mixer, mixing for 75-105 seconds, adding carbon black and aromatic oil, mixing to 135-plus-material for 175 seconds, adding zinc oxide, stearic acid, a softening agent and a homogenizing agent F-880, mixing to 215-plus-material for 255 seconds, extracting plug, pressing plug to 275-plus-material for 330 seconds, and discharging to obtain master batch;

final mixing and milling: setting the rotation speed of a front roller of an open mill to be 15-25 rpm, the rotation speed of a rear roller to be 10-20 rpm, the roller temperature to be 55-75 ℃, adding masterbatch into the open mill, performing roll coating mixing for 50-80 seconds, adding sulfur, an accelerator, an anti-aging agent and an anti-scorching agent, performing thin passing for 3-9 times, performing triangular bag forming for 3-9 times, and discharging rubber to obtain the rubber material.

In the foregoing method:

mixing master batch: setting the rotating speed of a mesh internal mixer to be 55prm, adding butadiene styrene rubber and silicon dioxide into the mesh internal mixer, mixing for 95 seconds, adding carbon black and aromatic oil, mixing for 155 seconds, adding zinc oxide, stearic acid, a softening agent and a homogenizing agent F-880, mixing for 235 seconds, extracting a bolt, then pressing the bolt for 295 seconds, and discharging to obtain a master batch;

final mixing and milling: setting the rotation speed of a front roller of an open mill to be 18rpm, the rotation speed of a rear roller to be 15rpm, the roller temperature to be 65 ℃, adding the master batch into the open mill, mixing for 65 seconds by a wrapping roller, adding the sulfur, the accelerator, the anti-aging agent and the anti-scorching agent, respectively carrying out 2 times on a left broach and a right broach, carrying out thin passing for 5 times, packaging for 5 times by a triangular bag, and discharging the rubber to obtain the rubber material.

Compared with the prior art, the flame retardant is prepared by combining the inorganic filler and the homogenizing agent, particularly preferably applying silicon dioxide to the tread of the flame-retardant tire, has small influence on the service performance of polymer materials, has lasting flame retardance, ensures that the physical and mechanical properties of tread rubber can meet the use requirements of the tread of the tire, can improve the oxygen index of the tread rubber of the tire, has excellent flame retardance, prolongs the service life of all-steel engineering radial tires in high-temperature operation places such as coke plants and metal smelting plants, avoids fire accidents of vehicles caused by tire combustion, and has excellent popularization value and market prospect.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below, and it should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

Example (b):

the embodiment provides a flame-retardant all-steel engineering radial tire tread rubber material which is prepared from raw rubber, a flame retardant and an auxiliary additive, wherein the flame retardant is a combination of silicon dioxide and F-880.

The tread rubber material is prepared from 100 parts of styrene butadiene rubber, 10 parts of carbon black, 70 parts of silicon dioxide, 10 parts of zinc oxide, 4 parts of stearic acid, 5 parts of an anti-aging agent, 15 parts of a softener, 15 parts of a homogenizing agent F-88015 parts, 9 parts of aromatic oil, 4 parts of sulfur, 2 parts of an accelerator and 0.2 part of a scorch retarder by mass;

the preparation method comprises the following steps:

mixing master batch: setting the rotating speed of a mesh internal mixer to be 55prm, adding butadiene styrene rubber and silicon dioxide into the mesh internal mixer, mixing for 95 seconds, adding carbon black and aromatic oil, mixing for 155 seconds, adding zinc oxide, stearic acid, a softening agent and a homogenizing agent F-880, mixing for 235 seconds, extracting a bolt, then pressing the bolt for 295 seconds, and discharging to obtain a master batch;

final mixing and milling: setting the rotation speed of a front roller of an open mill to be 18rpm, the rotation speed of a rear roller to be 15rpm, the roller temperature to be 65 ℃, adding the master batch into the open mill, mixing for 65 seconds by a wrapping roller, adding the sulfur, the accelerator, the anti-aging agent and the anti-scorching agent, respectively carrying out 2 times on a left broach and a right broach, carrying out thin passing for 5 times, packaging for 5 times by a triangular bag, and discharging the rubber to obtain the rubber material. The preparation method comprises the following steps:

mixing master batch: setting the rotating speed of a mesh internal mixer to be 55prm, adding butadiene styrene rubber and silicon dioxide into the mesh internal mixer, mixing for 95 seconds, adding carbon black and aromatic oil, mixing for 155 seconds, adding zinc oxide, stearic acid, a softening agent and a homogenizing agent F-880, mixing for 235 seconds, extracting a bolt, then pressing the bolt for 295 seconds, and discharging to obtain a master batch;

final mixing and milling: setting the rotation speed of a front roller of an open mill to be 18rpm, the rotation speed of a rear roller to be 15rpm, the roller temperature to be 65 ℃, adding the master batch into the open mill, mixing for 65 seconds by a wrapping roller, adding the sulfur, the accelerator, the anti-aging agent and the anti-scorching agent, respectively carrying out 2 times on a left broach and a right broach, carrying out thin passing for 5 times, packaging for 5 times by a triangular bag, and discharging the rubber to obtain the rubber material.

The experimental comparison of the rubber materials with various proportions and the common rubber materials in the technical scheme is as follows:

preparation of rubber material

The following procedure was used to prepare the compounds according to the formulation of table 1:

mixing master batch: setting the rotating speed of a mesh internal mixer to be 55prm, adding butadiene styrene rubber and silicon dioxide into the mesh internal mixer, mixing for 95 seconds, adding carbon black and aromatic oil, mixing for 155 seconds, adding zinc oxide, stearic acid, a softening agent and a homogenizing agent F-880, mixing for 235 seconds, extracting a bolt, then pressing the bolt for 295 seconds, and discharging to obtain a master batch;

final mixing and milling: setting the rotation speed of a front roller of an open mill to be 18rpm, the rotation speed of a rear roller to be 15rpm, the roller temperature to be 65 ℃, adding the master batch into the open mill, mixing for 65 seconds by a wrapping roller, adding the sulfur, the accelerator, the anti-aging agent and the anti-scorching agent, respectively carrying out 2 times on a left broach and a right broach, carrying out thin passing for 5 times, packaging for 5 times by a triangular bag, and discharging the rubber to obtain the rubber material.

TABLE 1 sizing formulations (parts by weight)

Raw materials	General formulation	Comparative formulation 1	Comparative formulation 2	Comparative formulation 3
					Styrene butadiene rubber	100	100	100	100
Carbon black	80	50	20	10
					Silicon dioxide (white carbon VN3)	/	30	60	70
Zinc oxide	5	15	10	10
					Stearic acid	3	5	2	4
Anti-aging agent	5.5	3.5	4.5	5
					Softening agent	8.5	10	12	15
Homogenizing agent F-880	/	5	10	15
					Aromatic oil	10	7	6	9
Sulfur	3.5	2	5	4
					Accelerator	2.5	1	3	2
Scorch retarder	0.1	0.3	0.2	0.2

Secondly, the performance of the sizing material

1. The main properties of the conventional formulation and the comparative formulation in table 1 are shown in table 2.

TABLE 2 comparison of physical Properties of vulcanizates

Compared with the prior formula technology, the invention adopts the silicon dioxide as the filler, and the oxygen index is increased. The oxygen index of the existing common formula is 18.5 percent, which indicates that the formula can be normally combusted in the air (the oxygen content is 21 percent), and the oxygen indexes of the comparative formula 2 and the comparative formula 3 reach over 21 percent, which indicates that the formula can not be naturally combusted in the air and belongs to the self-extinguishing grade. And the oxygen index of the comparative formula 3 even reaches 26.4 percent, is of a flame-retardant grade and has flame retardant property.

Three, way trial test

The comparison formula 3 with the highest oxygen index is selected, and compared with the existing common formula, the comparison formula is used on the tire tread of a loader with the 23.5R25 specification, a loading comparison test is carried out in a certain steel smelting plant in Jiangsu, hot metal residues are generated on the ground of an operation site, and the common tire can be burnt when being pressed.

After two months of road tests, the using effects of the common formula and the comparison formula 3 are judged by observing and detecting the tire state after the test, and the using effects of the common formula and the comparison formula 3 can show that the tire tread rubber of the common formula is burnt to the steel belt layer, the tire tread of the comparison formula 3 is complete, and the flame retardant effect is very obvious.

Although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that: modifications and equivalents may be made thereto without departing from the spirit and scope of the invention and it is intended to cover any modifications or partial replacement within the scope of the present invention as set forth in the appended claims.