Cutting fluid and preparation method thereof

文档序号:802761 发布日期:2021-03-26 浏览:6次 中文

阅读说明:本技术 切削液及其制备方法 (Cutting fluid and preparation method thereof ) 是由 周科峰 于 2019-09-10 设计创作,主要内容包括:本发明公开了一种切削液及其制备方法,切削液按重量百分比计包括以下组份:150N基础油50%-70%、T702石油磺酸钠8%-15%、脂肪醇醚乳化剂3%-10%、合成酯8%-15%、S80乳化剂2%-6%和油酸2%-6%;制备方法包括以下步骤:取所述150N基础油边搅拌边加热至40℃-60℃后,依次加入所述T702石油磺酸钠、脂肪醇醚乳化剂、合成酯和S80乳化剂,搅拌混合后得复合剂,向所述复合剂中缓慢加入所述油酸至所述复合剂达到清澈状态,得切削液。本发明散热性好,清洁效果优异,能够长效、稳定、安全的使用,大大减少排放而环保。(The invention discloses a cutting fluid and a preparation method thereof, wherein the cutting fluid comprises the following components in percentage by weight: 50-70% of 150N base oil, 8-15% of T702 petroleum sodium sulfonate, 3-10% of fatty alcohol ether emulsifier, 8-15% of synthetic ester, 2-6% of S80 emulsifier and 2-6% of oleic acid; the preparation method comprises the following steps: heating 150N base oil to 40-60 ℃ while stirring, sequentially adding the T702 petroleum sodium sulfonate, the fatty alcohol ether emulsifier, the synthetic ester and the S80 emulsifier, stirring and mixing to obtain a complexing agent, and slowly adding the oleic acid into the complexing agent until the complexing agent is in a clear state to obtain the cutting fluid. The invention has good heat dissipation and excellent cleaning effect, can be used for a long time, stably and safely, and greatly reduces emission so as to be environment-friendly.)

1. The cutting fluid is characterized by comprising the following components in percentage by weight: 50-70% of 150N base oil, 8-15% of T702 petroleum sodium sulfonate, 3-10% of fatty alcohol ether emulsifier, 8-15% of synthetic ester, 2-6% of S80 emulsifier and 2-6% of oleic acid.

2. The cutting fluid according to claim 1, wherein the components are preferably, in parts by weight: 50% of 150N base oil, 15% of T702 sodium petroleum sulfonate, 10% of fatty alcohol ether emulsifier, 15% of synthetic ester, 5% of S80 emulsifier and 5% of oleic acid.

3. The cutting fluid according to claim 1, wherein the components are preferably, in parts by weight: 60% of 150N base oil, 12% of T702 sodium petroleum sulfonate, 8% of fatty alcohol ether emulsifier, 10% of synthetic ester, 5% of S80 emulsifier and 5% of oleic acid.

4. The cutting fluid according to claim 1, wherein the components are preferably, in parts by weight: 70% of 150N base oil, 8% of T702 sodium petroleum sulfonate, 5% of fatty alcohol ether emulsifier, 8% of synthetic ester, 4% of S80 emulsifier and 5% of oleic acid.

5. A method for preparing the cutting fluid according to any one of claims 1 to 4, comprising the steps of: heating 150N base oil to 40-60 ℃ while stirring, sequentially adding the T702 petroleum sodium sulfonate, the fatty alcohol ether emulsifier, the synthetic ester and the S80 emulsifier, stirring and mixing to obtain a complexing agent, and slowly adding the oleic acid into the complexing agent until the complexing agent is in a clear state to obtain the cutting fluid.

6. The method for preparing the cutting fluid according to claim 5, wherein the stirring process is performed in a stainless steel stirring barrel in the preparation step.

7. The method for preparing the cutting fluid according to claim 5, wherein in the step of preparing, the sodium T702 petroleum sulfonate, the fatty alcohol ether emulsifier, the synthetic ester and the S80 emulsifier are added into the 150N base oil, and then stirred and mixed for 30min to 50min to obtain the complexing agent.

Technical Field

The invention relates to the field of preparation of cutting fluid, and particularly relates to cutting fluid and a preparation method thereof.

Background

The cutting fluid on the market at present has different problems in the using process due to the lack of formula technology, and if the cutting fluid is smelly, rusty, allergic and the like, a user finds that the problems can not be solved in time, and only needs to replace new fluid, so that the environmental pollution problems that waste fluid can not be discharged or illegally discharged and the like exist. With the increasing requirements of ecological environment, the environment-friendly cutting fluid in the industry has higher technical performance, and the cutting fluid has dual requirements on ecological environment and service performance, and aims to reduce or eliminate discharge.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the cutting fluid which has good heat dissipation and excellent cleaning effect, can be used for a long time, is stable and safe, and is environment-friendly by greatly reducing emission and the preparation method thereof.

The technical scheme adopted by the invention for solving the technical problems is as follows:

the cutting fluid comprises the following components in percentage by weight: 50-70% of 150N base oil, 8-15% of T702 petroleum sodium sulfonate, 3-10% of fatty alcohol ether emulsifier, 8-15% of synthetic ester, 2-6% of S80 emulsifier and 2-6% of oleic acid.

Further, the components are preferably as follows by weight: 50% of 150N base oil, 15% of T702 sodium petroleum sulfonate, 10% of fatty alcohol ether emulsifier, 15% of synthetic ester, 5% of S80 emulsifier and 5% of oleic acid.

Further, the components are preferably as follows by weight: 60% of 150N base oil, 12% of T702 sodium petroleum sulfonate, 8% of fatty alcohol ether emulsifier, 10% of synthetic ester, 5% of S80 emulsifier and 5% of oleic acid.

Further, the components are preferably as follows by weight: 70% of 150N base oil, 8% of T702 sodium petroleum sulfonate, 5% of fatty alcohol ether emulsifier, 8% of synthetic ester, 4% of S80 emulsifier and 5% of oleic acid.

The invention also discloses a preparation method of the cutting fluid, which comprises the following steps: heating 150N base oil to 40-60 ℃ while stirring, sequentially adding the T702 petroleum sodium sulfonate, the fatty alcohol ether emulsifier, the synthetic ester and the S80 emulsifier, stirring and mixing to obtain a complexing agent, and slowly adding the oleic acid into the complexing agent until the complexing agent is in a clear state to obtain the cutting fluid.

Further, in the preparation step, the stirring process is carried out in a stainless steel stirring barrel.

Further, in the preparation step, the sodium T702 petroleum sulfonate, the fatty alcohol ether emulsifier, the synthetic ester and the S80 emulsifier are added into the 150N base oil, and then the mixture is stirred and mixed for 30min to 50min to obtain the compound agent.

The invention has the beneficial effects that:

1. because the cutting fluid contains the emulsifier in an emulsified state, the emulsified cutting fluid can well combine lubricity and antirust property with the cooling property of water, is effective to a large amount of heat generated during processing, and plays a role in cooling.

2. By optimizing the formula and strictly using the formula according to the required proportion, the long-acting, stable and safe use result can be achieved;

3. the emulsified cutting fluid is taken away by the workpiece in the using process, is continuously consumed without replacement, and only needs to be supplemented with new fluid after being used and consumed every day, so that the emission is greatly reduced, even no emission occurs, and the time and the labor are saved.

Detailed Description

Hereinafter, embodiments of the present invention will be described in detail. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.

Example 1

The cutting fluid comprises the following components in percentage by weight: 50% of 150N base oil, 15% of T702 sodium petroleum sulfonate, 10% of fatty alcohol ether emulsifier, 15% of synthetic ester, 5% of S80 emulsifier and 5% of oleic acid.

The preparation method of the cutting fluid comprises the following steps: heating the 150N base oil to 40 ℃ while stirring in a stainless steel stirring barrel, sequentially adding the T702 petroleum sodium sulfonate, the fatty alcohol ether emulsifier, the synthetic ester and the S80 emulsifier, stirring and mixing for 50min to obtain a complexing agent, and slowly adding the oleic acid into the complexing agent until the complexing agent is clear to obtain the cutting fluid.

Example 2

The cutting fluid comprises the following components in percentage by weight: 60% of 150N base oil, 12% of T702 sodium petroleum sulfonate, 8% of fatty alcohol ether emulsifier, 10% of synthetic ester, 5% of S80 emulsifier and 5% of oleic acid.

The preparation method of the cutting fluid comprises the following steps: heating the 150N base oil to 50 ℃ while stirring in a stainless steel stirring barrel, sequentially adding the T702 petroleum sodium sulfonate, the fatty alcohol ether emulsifier, the synthetic ester and the S80 emulsifier, stirring and mixing for 40min to obtain a complexing agent, and slowly adding the oleic acid into the complexing agent until the complexing agent is clear to obtain the cutting fluid.

Example 3

The cutting fluid comprises the following components in percentage by weight: 70% of 150N base oil, 8% of T702 sodium petroleum sulfonate, 5% of fatty alcohol ether emulsifier, 8% of synthetic ester, 4% of S80 emulsifier and 5% of oleic acid.

The preparation method of the cutting fluid comprises the following steps: heating the 150N base oil to 60 ℃ while stirring in a stainless steel stirring barrel, sequentially adding the T702 petroleum sodium sulfonate, the fatty alcohol ether emulsifier, the synthetic ester and the S80 emulsifier, stirring and mixing for 30min to obtain a complexing agent, and slowly adding the oleic acid into the complexing agent until the complexing agent is clear to obtain the cutting fluid.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

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