阅读说明：本技术 用于弹簧床垫的自动组装生产工艺 (Automatic assembly production process for spring mattress ) 是由 孙文德 于 2020-12-21 设计创作，主要内容包括：本发明涉及一种用于弹簧床垫的自动组装生产工艺,包括以下步骤：上料步骤,所需组装的物料依次放置在上料工位的夹持定位装置上,所述夹持定位装置将上料工位上的物料夹持定位,并流转至组装工位；组装步骤,所述组装工位的加工头对夹持的物料进行组装加工,加工好后流转至下料工位；下料步骤,位于所述下料工位的夹持定位装置松开产品并进行下料,将组装好的产品下料,所述夹持定位装置再流转至上料工位。能提高组装效率的用于弹簧床垫的自动组装生产工艺。(The invention relates to an automatic assembly production process for a spring mattress, which comprises the following steps: a feeding step, wherein materials to be assembled are sequentially placed on a clamping and positioning device of a feeding station, and the clamping and positioning device clamps and positions the materials on the feeding station and transfers the materials to an assembling station; assembling, namely assembling and processing the clamped materials by a processing head of the assembling station, and transferring the processed materials to a blanking station; and a blanking step, namely loosening the product by a clamping and positioning device positioned at the blanking station, blanking the assembled product, and transferring the clamping and positioning device to the blanking station. The automatic assembly production process for the spring mattress can improve the assembly efficiency.)

1. An automatic assembly production process for a spring mattress is characterized by comprising the following steps:

a feeding step, wherein materials to be assembled are sequentially placed on a clamping and positioning device (4) of a feeding station (1), and the clamping and positioning device (4) clamps and positions the materials on the feeding station (1) and transfers the materials to an assembling station (2);

assembling, namely assembling and processing the clamped materials by a processing head (5) of the assembling station (2), and transferring the processed materials to a blanking station (3);

and a blanking step, namely loosening the product and blanking by using a clamping and positioning device (4) positioned at the blanking station (3), blanking the assembled product, and then transferring the clamping and positioning device (4) to the blanking station (1).

2. The automated assembly manufacturing process for box springs as claimed in claim 1, wherein: the material includes spring bed core, frame, support spring, processing head (5) adopt bed frame staple bolt machine, will frame, support spring staple bolt are around spring bed core respectively.

3. The automated assembly manufacturing process for box springs as claimed in claim 1, wherein: the material is spring mattress and bed course, rubber coating processing head (5) are adopted in processing head (5), will coat glue between spring mattress and the bed course.

4. The automated assembly manufacturing process for box springs as claimed in claim 1, wherein: the processing head (5) is driven by a driving source and can move around the periphery of the material, and the processing head (5) is driven by a mechanical hand to carry out staple bolt/gluing operation.

5. The automated assembly manufacturing process for box springs as claimed in claim 4, wherein: processing head (5) are provided with two sets ofly, are located respectively the relative both sides of material, will when processing head (5) will the back is good in the relative both sides processing of material, will the material is rotatory 90, processing head (5) remove the operation in the relative both sides of unprocessed material.

6. The automated assembly manufacturing process for box springs as claimed in claim 1, wherein: the spring bed core or the spring mattress in the material is provided with a plurality of coils of springs, and the second coil of spring from the outside to the inside of the spring bed core or the spring mattress is clamped and positioned by the clamping and positioning device (4).

7. The automated assembly manufacturing process for box springs as claimed in claim 6, characterized in that: the clamping and positioning device (4) positions the spring bed core or the spring mattress respectively through inserting the spring waist part of the second coil spring.

8. The automated assembly manufacturing process for box springs as claimed in claim 1, wherein: the circulation operation in the feeding step, the circulation operation in the assembling step and the circulation operation in the blanking step are realized by matching a power roller way (6) with a ferry vehicle (7).

9. The automated assembly manufacturing process for box springs as claimed in claim 1, wherein: and in the blanking step, a discharging device (8) is adopted to blank the product.

Technical Field

The invention relates to an automatic assembly production process for a spring mattress.

Background

At present, the materials for forming the spring mattress comprise a support spring, a frame and a spring bed core, wherein the support spring and the frame are respectively arranged on the spring bed core in a staple bolt mode, after the staple bolt is finished, the spring mattress is formed, and then a cushion layer is glued on the spring mattress. The equipment of present spring mattress's material is manual equipment, places the spring bed core on the carousel, and as the operation personnel with frame and support spring bail behind one side of spring bed core, or glue and connect one side of spring mattress, rotate spring bed core or spring mattress, carry out the bail to the adjacent side of spring bed core or, or splice the opposite side of spring mattress. Adopt manual work, need artifical handheld stapling gun, extend limit nail clip or rubberizing in proper order with one side, waste time and energy, the packaging efficiency is low.

Disclosure of Invention

In order to overcome the defects, the invention aims to provide an automatic assembly production process for the spring mattress, which can improve the assembly efficiency.

In order to achieve the above purposes, the invention adopts the technical scheme that: an automatic assembly production process for a spring mattress comprises the following steps: a feeding step, wherein materials to be assembled are sequentially placed on a clamping and positioning device of a feeding station, and the clamping and positioning device clamps and positions the materials on the feeding station and transfers the materials to an assembling station; assembling, namely assembling and processing the clamped materials by a processing head of the assembling station, and transferring the processed materials to a blanking station; and a blanking step, namely loosening the product by a clamping and positioning device positioned at the blanking station, blanking the assembled product, and transferring the clamping and positioning device to the blanking station.

The automatic assembly production process for the spring mattress has the advantages that materials to be assembled are clamped and positioned by the clamping and positioning device of the feeding station, the positioned and fixed materials are transferred to the assembling station along with the clamping and positioning device, the clamping and positioning device carries out assembly processing on the clamped and positioned materials by the processing head of the assembling station, after the materials are processed, the clamping and positioning device drives the assembled products to be transferred to the blanking station and releases the products, the assembled products are unloaded, and the empty clamping and positioning device is transferred to the feeding station. This application is earlier after the material centre gripping location, assembles again, and the location is accurate, utilizes the processing head to replace manual assembly, and automated processing has improved production efficiency.

Preferably, the material includes spring bed core, frame, support spring, the processing head adopts bed frame staple bolt machine, will frame, support spring staple bolt are around spring bed core respectively. When the frame and the support spring clamping nails are required to be arranged on the spring bed core, the spring bed core and the frame can be arranged on the clamping and positioning device of the feeding station, the frame clamping nails are firstly arranged on the spring bed core and then are switched to the feeding station, the support spring is arranged on the spring bed core of the frame with good clamping nails, and the support spring clamping nails are arranged on the frame through the bed frame clamping nail machine. Or the three parts can be arranged on a clamping and positioning device of a feeding station together, and the bed frame clamping and nailing machine clamps and nails the three parts together after the three parts are transferred to an assembling station. Depending on the needs of the customer.

Preferably, the production process can perform a sizing operation in addition to the stapling operation. The material is spring mattress and bed course, the processing head adopts the rubber coating processing head, will coating glue between spring mattress and the bed course. After the spring mattress and the cushion layer are positioned by the clamping and positioning device, the spring mattress and the cushion layer flow to an assembly station, gluing operation is carried out by using the processing head, and after the gluing is finished, the spring mattress and the cushion layer flow out.

Preferably, the processing head is driven by a driving source and can move back and forth around the material, and the processing head is driven by a mechanical arm to carry out staple/gluing operation.

Preferably, the processing heads are provided with two groups, the two groups of processing heads are respectively located on two opposite sides of the material, when the processing heads are used for processing the two opposite sides of the material, the material is rotated by 90 degrees, and the processing heads move on two opposite sides of the unprocessed material for operation.

Preferably, the box spring or box spring in the material is provided with a plurality of coils of springs, and the second coil of springs from the outside to the inside of the box spring or box spring is clamped and positioned by the clamping and positioning device. The second coil spring is positioned, and the positioning precision effect is achieved.

Preferably, the clamping and positioning device positions the box spring or the box spring by inserting the waist part of the second coil spring. The spring waist is inserted, so that the positioning effect is good, the swinging is not easy to generate, and the positioning is accurate.

Preferably, the circulation in this embodiment can be realized by manual operation or by automatic equipment, and the circulation operation in the feeding step, the circulation operation in the assembling step and the circulation operation in the blanking step are realized by matching a power roller way and a ferry vehicle. The cooperation of the power roller way and the ferry vehicle can replace manual operation, reduce the operation intensity and improve the yield.

Preferably, the blanking in the blanking step adopts a discharging device to blank the product. The blanking can be manually operated, and also can be automated equipment such as a discharging device, so that the discharging efficiency can be improved, and the operation intensity is reduced.

Drawings

Fig. 1 is a perspective view of a first embodiment.

Detailed Description

The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.

Example one

As shown in fig. 1, an automatic assembly production process for a spring mattress, in particular to a staple production process, comprises the following steps:

a feeding step, wherein materials to be assembled are sequentially placed on a clamping and positioning device 4 of a feeding station 1, and the clamping and positioning device 4 clamps and positions the materials on the feeding station 1 and transfers the materials to an assembling station 2;

assembling, namely assembling and processing the clamped materials by a processing head 5 of the assembling station 2, and transferring the processed materials to a blanking station 3;

and a blanking step, namely loosening the product by the clamping and positioning device 4 positioned at the blanking station 3, blanking the assembled product, and then transferring the clamping and positioning device 4 to the feeding station 1.

This application is fixed earlier on the centre gripping positioner 4 of material loading station 1 with the material of required equipment, and after the circulation was to equipment station 2, utilize processing head 5 to assemble the processing to the material of centre gripping location, and after having processed, the circulation was again to material loading station 1, and the material is assembled again by 4 centre gripping location backs of centre gripping positioner, and the location is accurate, utilizes processing head 5 to replace manual assembly, and automated processing has improved production efficiency.

The materials comprise a spring bed core, a frame and a supporting spring, the processing head 5 adopts a bed frame clamping nail machine, and the frame and the supporting spring are respectively clamped around the spring bed core. When the frame and the support spring staple bolt are required to be arranged on the spring bed core, the spring bed core and the frame can be arranged on the clamping and positioning device 4 of the feeding station 1, the frame staple bolt is firstly arranged on the spring bed core and then is transferred to the feeding station 1, the support spring is arranged on the spring bed core with the frame well clamped by the staple bolt, and the support spring staple bolt is arranged on the frame by the machining head 5. Or the three parts can be arranged on the clamping and positioning device 4 of the feeding station 1 together, and after the three parts are transferred to the assembling station 2, the processing head 5 clamps and nails the three parts together. Depending on the needs of the customer.

The processing head 5 is driven by a driving source and can move back and forth around the material, and the processing head 5 is driven by a manipulator to carry out staple/gluing operation.

The two groups of processing heads 5 are respectively positioned at two opposite sides of the material, when the processing heads 5 process the two opposite sides of the material, the material is rotated by 90 degrees, and the processing heads 5 move to work at the two opposite sides of the unprocessed material.

The spring bed core or the spring mattress in the material is provided with a plurality of coils of springs, and the second coil of spring from the outside to the inside of the spring bed core or the spring mattress is clamped and positioned by the clamping and positioning device 4. The second coil spring is positioned, and the positioning precision effect is achieved.

The clamping and positioning device 4 positions the spring bed core or the spring bed mattress respectively by inserting the spring waist part of the second coil spring. The spring waist is inserted, so that the positioning effect is good, the swinging is not easy to generate, and the positioning is accurate.

In the embodiment, the circulation operation in the feeding step, the circulation operation in the assembling step and the circulation operation in the blanking step are realized by matching the power roller bed 6 with the ferry vehicle 7.

In this embodiment, the discharging in the discharging step uses the discharging device 8 to discharge the product.

Example two

The automatic assembling production process for the spring mattress is different from the first embodiment in that the production process is a gluing process, materials comprise the spring mattress and a cushion layer, a gluing processing head 5 is adopted by the processing head 5, and glue is coated between the spring mattress and the cushion layer. After the spring mattress and the cushion layer are positioned by the clamping and positioning device 4, the spring mattress and the cushion layer flow to the assembling station 2, the processing head 5 is used for gluing, and after the gluing is finished, the spring mattress and the cushion layer flow out.

It should be noted that:

the clamping and positioning device 4 in the first embodiment and the clamping and positioning device 4 in the second embodiment can have two different structures, such as the clamping and positioning device 4 in the first embodiment can only clamp the spring bed core, the frame and the support spring; the clamping and positioning device 4 in the second embodiment can only clamp the spring mattress and the cushion layer. The same structure is also possible, and the clamping and positioning device 4 can clamp the box spring, the frame and the support spring, and can also clamp the box spring and the cushion layer, but when the device is used in the first embodiment or the second embodiment, only the corresponding clamping stations are used.

The above embodiments are merely illustrative of the technical concept and features of the present invention, and the present invention is not limited thereto, and any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.