Industrial belt with fracture monitoring function

文档序号:83063 发布日期:2021-10-08 浏览:22次 中文

阅读说明:本技术 一种具有断裂监测功能的工业皮带 (Industrial belt with fracture monitoring function ) 是由 郑培健 朱明� 于 2021-08-19 设计创作,主要内容包括:本发明涉及一种具有断裂监测功能的工业皮带,包括第一粘接层(11)、第二粘接层(12)和电阻条(2),所述的第一粘接层(11)和第二粘接层(12)连接,所述的电阻条(2)沿皮带长度方向设置,且夹在第一粘接层(11)和第二粘接层(12)之间,所述的电阻条(2)上沿其长度方向均匀间隔设有若干块导电片(4),所述的第一粘接层(11)上设于与导电片(4)匹配的检测孔(3),所述的导电片(4)端面通过检测孔(3)露出第一粘接层(11)表面。与现有技术相比,本发明可自动实现对工业皮带各个部位的断裂监测,效率高,可靠性强,灵敏度高。(The invention relates to an industrial belt with a fracture monitoring function, which comprises a first bonding layer (11), a second bonding layer (12) and a resistor strip (2), wherein the first bonding layer (11) is connected with the second bonding layer (12), the resistor strip (2) is arranged along the length direction of the belt and is clamped between the first bonding layer (11) and the second bonding layer (12), a plurality of conducting strips (4) are uniformly arranged on the resistor strip (2) at intervals along the length direction of the resistor strip, a detection hole (3) matched with the conducting strips (4) is formed in the first bonding layer (11), and the end face of the conducting strip (4) is exposed out of the surface of the first bonding layer (11) through the detection hole (3). Compared with the prior art, the invention can automatically realize the fracture monitoring of each part of the industrial belt, and has high efficiency, strong reliability and high sensitivity.)

1. The utility model provides an industrial belt with fracture monitoring function, characterized in that, includes first adhesive linkage (11), second adhesive linkage (12) and resistance strip (2), first adhesive linkage (11) and second adhesive linkage (12) connect, resistance strip (2) set up along belt length direction, and press from both sides between first adhesive linkage (11) and second adhesive linkage (12), resistance strip (2) go up and be equipped with a plurality of conducting strips (4) along its length direction even interval, first adhesive linkage (11) on locate inspection hole (3) that match with conducting strip (4), conducting strip (4) terminal surface expose first adhesive linkage (11) surface through inspection hole (3).

2. An industrial belt with a breakage monitoring function as claimed in claim 1, wherein the number of the resistance strips (2) is two.

3. Industrial belt with break monitoring function according to claim 1, characterized by the fact that two resistive tracks (2) are symmetrically arranged.

4. An industrial belt with a break monitoring function as claimed in claim 1, characterized in that said resistive track (2) is close to the industrial belt edge.

5. An industrial belt with a break monitoring function as claimed in claim 1, characterized in that said resistive track (2) is connected end to end.

6. The industrial belt with a fracture monitoring function as claimed in claim 1, wherein the end face of the conductive sheet (4) is flush with the surface of the first adhesive layer (11).

7. The industrial belt with a fracture monitoring function as claimed in claim 1, wherein the material of the resistor strips (2) is an ITO transparent conductive film.

8. The industrial belt with a fracture monitoring function as claimed in claim 1, wherein the material of the conductive sheet (4) is an ITO transparent conductive film.

9. Industrial belt with break monitoring function according to claim 1, characterized by the fact that the resistive track (2) and the conductive sheet (4) are designed in one piece.

10. The industrial belt with a fracture monitoring function as claimed in claim 1, wherein the conductive sheet (4) is cylindrical.

Technical Field

The invention relates to an industrial belt, in particular to an industrial belt with a fracture monitoring function.

Background

Industrial belts, as their name implies, are used in industry as belts, also known as transmission belts, which are widely used in power transmission in machines and equipment driven by electric motors and internal combustion engines, industrial transmission belts, automobile transmission belts and conveyor belts, which are used in different places because of their different characteristics, industrial transmission belts: the transmission belt is mainly used for electromechanical equipment, the transmission belt is driven to run by power generated by a motor, common precision machinery industries such as household appliances, computers and robots can be applied to transmission belt series, and industrial belts can generate high temperature and abrasion when used for a long time, so that the aging of the belts is accelerated, and even the conditions such as breakage can occur.

At present usually wait to find the belt fracture after the belt fracture arouses the trouble, can't monitor belt fracture hidden danger in advance, when the belt breaks down simultaneously, mainly be from the breakpoint of the belt of observing in the outward appearance, can't observe the inside fracture of belt, also be difficult to discover slight crack, waste time and energy, and the reliability is poor.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, and provides the industrial belt with the fracture monitoring function, which can automatically monitor the fracture of each part of the industrial belt and has the advantages of high efficiency, strong reliability and high sensitivity.

The purpose of the invention can be realized by the following technical scheme:

the utility model provides an industrial belt with fracture monitoring function, includes first adhesive linkage, second adhesive linkage and resistance strip, first adhesive linkage and second adhesive linkage connected, resistance strip set up along belt length direction, and press from both sides between first adhesive linkage and second adhesive linkage, resistance strip on be equipped with a plurality of conducting strips along its length direction even interval, first adhesive linkage on locate the inspection hole that matches with the conducting strip, the conducting strip terminal surface expose first adhesive linkage surface through the inspection hole.

Further, the number of the resistor strips is two.

Furthermore, two resistance strips are symmetrically arranged, so that the industrial belt is symmetrical in structure and stable in tensile property.

Furthermore, the resistor strips are close to the edge of the industrial belt, so that the industrial belt is slightly torn, the resistor strips are broken along with the industrial belt, and the monitoring sensitivity is high.

Furthermore, the resistor strips are connected end to end.

Furthermore, the end face of the conducting strip is flush with the surface of the first bonding layer, so that the industrial belt operation is prevented from being influenced.

Furthermore, the resistance strips are made of ITO transparent conductive films.

Furthermore, the conducting strip is made of an ITO transparent conducting film, the ITO film is an n-type semiconductor material, the conductivity is high, the mechanical hardness is high, the resistor strip is not prone to breaking and aging in the environment of high-strength operation of an industrial belt, false detection is avoided, the reliability is high, and the service life is long.

Furthermore, the resistance strips and the conducting strips are integrally designed, so that the processing technology of the industrial belt is simplified.

Furthermore, the conducting strip be cylindrical, the circular hole is little to the tensile property influence of industrial belt, difficult emergence is torn.

Compared with the prior art, the invention has the following beneficial effects:

(1) the industrial belt comprises a first adhesive layer, a second adhesive layer and a resistor strip, wherein the first adhesive layer is connected with the second adhesive layer, the resistor strip is arranged along the length direction of the belt and is clamped between the first adhesive layer and the second adhesive layer, a plurality of conducting strips are uniformly arranged on the resistor strip at intervals along the length direction of the resistor strip, detection holes matched with the conducting strips are formed in the first adhesive layer, the end surfaces of the conducting strips are exposed out of the surface of the first adhesive layer through the detection holes, when the industrial belt is broken, the resistor strip is broken simultaneously, whether the industrial belt is broken or not can be judged by detecting the resistance between the two detection holes, two contact pins of a resistance detector are fixed above the industrial belt and are in contact with the surface of the industrial belt, when the industrial belt runs, the resistance detector can automatically switch the monitored conducting strips, and can automatically realize the breakage monitoring of each part of the industrial belt, when the resistance value displayed by the resistance detector is abnormally increased, the industrial belt is proved to be broken, and the specific position of the industrial belt at which the industrial belt is broken can be determined by selecting different conducting strips and clamping, so that the method is simple and convenient to operate, high in efficiency and strong in reliability;

(2) the number of the resistor strips is two, and the two resistor strips are symmetrically arranged, so that the industrial belt is symmetrical in structure and stable in tensile property;

(3) the resistor strip is close to the edge of the industrial belt, so that the industrial belt is slightly torn, the resistor strip is broken along with the industrial belt, and the monitoring sensitivity is high;

(4) the end surface of the conducting strip is flush with the surface of the first bonding layer, so that the influence on the operation of an industrial belt is avoided;

(5) the resistance strips and the conducting strips are made of ITO transparent conducting films, the ITO thin films are n-type semiconductor materials, the conductivity is high, the mechanical hardness is high, the resistance strips are not easy to break and age under the environment of high-strength operation of an industrial belt, false detection is avoided, the reliability is high, and the service life is long;

(6) the resistance strips and the conducting strips are integrally designed, so that the processing technology of the industrial belt is simplified;

(7) the conductive sheet is cylindrical, the detection holes are corresponding to circular holes, and the circular holes have small influence on the tensile property of the industrial belt and are not easy to tear.

Drawings

FIG. 1 is a cross-sectional view of an industrial belt;

FIG. 2 is a top view of an industrial belt;

FIG. 3 is a front view of an industrial belt;

the reference numbers in the figures illustrate:

1. industrial belt, 2 resistive strip, 3 detection hole, 4 conducting strip, 5 contact pin, 11 first adhesive layer, 12 second adhesive layer.

Detailed Description

The invention is described in detail below with reference to the figures and specific embodiments. The present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.

The utility model provides an industrial belt with fracture monitor function, as figure 1, figure 2 and figure 3, including first adhesive linkage 11, second adhesive linkage 12 and resistance strip 2, first adhesive linkage 11 and second adhesive linkage 12 are connected, resistance strip 2 sets up along belt length direction, and press from both sides between first adhesive linkage 11 and second adhesive linkage 12, resistance strip 2 is gone up and is equipped with a plurality of conducting strips 4 along its length direction even interval, locate the inspection hole 3 that matches with conducting strip 4 on the first adhesive linkage 11, the conducting strip 4 terminal surface exposes first adhesive linkage 11 surface through inspection hole 3.

The quantity of resistive strip 2 is two, and two resistive strip 2 symmetries set up for industrial belt's structural symmetry, tensile strength is stable, and every resistive strip 2 is close to industrial belt edge, makes industrial belt take place slightly to tear, and resistive strip 2 will follow the fracture, and monitoring sensitivity is high.

The resistor strips 2 are connected end to end, so that under the condition that the industrial belt is not torn, any two conducting strips 4 can conduct electricity, and false detection is avoided.

The end surface of the conducting strip 4 is flush with the surface of the first bonding layer 11, so that the industrial belt operation is prevented from being influenced.

The materials of the resistor strips 2 and the conducting strips 4 are ITO transparent conducting films, the resistor strips 2 and the conducting strips 4 are integrally designed, the processing technology of the industrial belt is favorably simplified, the ITO thin film is an n-type semiconductor material, the electric conductivity is high, the mechanical hardness is high, the resistor strips 2 are not easy to break and age under the environment of high-strength operation of the industrial belt, the false detection is avoided, the reliability is high, and the service life is long.

Conducting strip 4 is cylindrical, and inspection hole 3 corresponds to the circular port, and the circular port influences the tensile properties of industry belt for a short time, is difficult for taking place to tear.

When the industrial belt breaks, resistance strip 2 also breaks simultaneously, accessible this moment detects the resistance between two inspection hole 3, judge whether the industrial belt breaks, fix two contact pilotage 5 of resistance detection appearance in the industrial belt top, contact pilotage 5 and industrial belt surface contact, when the industrial belt moves, but resistance detection appearance automatic switch-over monitoring's conducting strip 4, can realize the fracture monitoring to each position of industrial belt automatically, when the resistance value that resistance detection appearance shows increases unusually, prove that the industrial belt breaks off, the accessible selects different conducting strip 4 this moment, confirm the cracked concrete position of industrial belt emergence through pressing from both sides the mode of forcing, and is simple to handle, high efficiency, high reliability.

This embodiment has provided an industrial belt with fracture monitoring function, predetermine in industrial belt with resistive bar 2 along industrial belt length direction, industrial belt fracture arouses resistive bar 2 fracture simultaneously, and then arouses the resistance between two conducting strips 4 to change, can be directly perceived, accurately, discover sensitively whether the industrial belt breaks, when the industrial belt breaks, select different conducting strips 4 to detect, confirm the cracked concrete position of industrial belt through pressing from both sides the mode of forcing, and is easy and simple to handle, and is efficient, and high reliability.

The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

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