阅读说明：本技术 一种转台上双通道旋变安装平面度的检测装置及方法 (Detection device and method for double-channel rotary transformer installation flatness on rotary table ) 是由 宣翔 李付军 查月波 郑传荣 朱维文 蔡靖 何文杰 陶国灿 吴影生 杨晨蔚 王向 于 2020-11-17 设计创作，主要内容包括：本发明公开了一种转台上双通道旋变安装平面度的检测装置及方法,属于机电结构技术领域,检测时,三相电源给变频器供电,人机交互系统下达使能和频率信号给变频器,变频器输出电流给电机。旋变安装在转台的固定位置,电机驱动转台旋转,旋变采集模块向旋变提供激磁信号从而采集旋变旋转时送出的正余弦信号,通过算法解析,将数据转变为SSI信号传递给人机交互系统,电机启动前,记录旋变初始角度,人机交互系统实时记录旋变的角度信息并绘制时间与角度关系曲线图,分析是否存在异常角度数据,从而检测旋变安装平面度。本发明可适用于检测不同尺寸方位转台旋变的安装平面度,且操作简单、数据记录详实指向性强,对转台旋变安装调整具有指导性意义。(The invention discloses a device and a method for detecting the installation flatness of a double-channel rotary transformer on a rotary table, which belong to the technical field of electromechanical structures. The rotary transformer is installed at a fixed position of the rotary table, the motor drives the rotary table to rotate, the rotary transformer acquisition module provides excitation signals for the rotary transformer so as to acquire sine and cosine signals sent out during rotation of the rotary transformer, data are converted into SSI signals through algorithm analysis and transmitted to the man-machine interaction system, an initial angle of the rotary transformer is recorded before the motor is started, the man-machine interaction system records angle information of the rotary transformer in real time and draws a time-angle relation curve graph, and whether abnormal angle data exist or not is analyzed, so that the mounting planeness of the rotary transformer is detected. The method can be suitable for detecting the mounting planeness of the rotary table in different dimensions and orientations, is simple to operate, has detailed data recording and strong directivity, and has instructive significance for mounting and adjusting the rotary table.)

1. The utility model provides a binary channels revolves detection device who becomes installation plane degree on revolving stage which characterized in that: the system comprises a three-phase power supply, a frequency converter, a three-phase asynchronous motor, a rotary transformer acquisition module and a rotary transformer acquisition module;

the three-phase power supply is used for supplying power to the frequency converter and providing power for the three-phase asynchronous motor;

the frequency converter is used for changing the frequency of the three-phase power supply so as to change the running speed of the three-phase asynchronous motor;

the three-phase asynchronous motor is used for being connected with a gear reducer arranged on the rotary table, and the rotary table is driven to rotate through rotation so that the rotation angle is changed uniformly;

the resolver acquisition module is used for providing excitation signals of certain frequency voltage for the two-channel resolver, acquiring sine and cosine signals collected by the two-channel resolver, converting the sine and cosine signals into absolute value signals through algorithm calculation, and sending the absolute value signals to the man-machine interaction system through an SSI (Small scale integration) interface to complete angle recording;

and the human-computer interaction system is used for receiving the absolute angle value provided by the rotary transformer acquisition module, drawing the angle curve graph of the double-channel rotary transformer and issuing an instruction to the frequency converter.

2. The device for detecting the double-channel rotary-change installation flatness on the turntable as claimed in claim 1, wherein: the rated voltage of the three-phase power supply is 380V, and the rated frequency is 50 Hz.

3. The method for detecting the double-channel rotary transformer installation flatness on the rotary table is characterized in that the detection device of claim 1 is used for detecting the double-channel rotary transformer installation flatness, and comprises the following steps:

s1: a three-phase power supply is used for supplying power to the frequency converter, working frequency is set for the frequency converter through a man-machine interaction system, the three-phase asynchronous motor is driven to drive the rotary table to rotate according to a set rotating speed, and the rotary table rotates to drive the rotor of the double-channel rotary transformer to rotate;

s2: the method comprises the following steps of outputting sine signals with certain amplitude and frequency as excitation signals of the double-channel rotary transformer by using a rotary transformer acquisition module, and acquiring sine signals V1 and cosine signals V2 fed back by the double-channel rotary transformer:

V1＝kU_m×Sinωt×Sinθ，V2＝kU_mCosωt×Cosθ

wherein k is the transformation ratio of the primary side and the secondary side, Um is the primary side excitation voltage, omega is the rotor angular velocity, and theta is the angle between the stator winding and the rotor winding;

s3: in the rotary transformer acquisition module, sine and cosine multipliers are respectively added to coarse and fine channel sine and cosine signals of the double-channel rotary transformer, digital angles f are respectively added to V1 and V2 signals, V1 is multiplied by cosf, V2 is multiplied by sinf, and the signals are subjected to error amplification and then subtracted to obtain:

kU_msinωt(sinθcosf-cosθsinf)＝kU_msinωtsin(θ-f)

wherein k is the transformation ratio of the primary side and the secondary side, Um is the primary side excitation voltage, omega is the rotor angular velocity, theta is the angle between the stator winding and the rotor winding, and f is a digital angle;

s4: making the digital angle f equal to the signal input angle theta through integration and demodulation processing, and performing data processing according to the speed ratio of the two-channel rotary coarse and fine channel to obtain a 19-bit absolute numerical value, wherein f is the obtained absolute numerical value;

s5: the man-machine interaction system acquires an absolute numerical value of the dual-channel rotation angle from the rotation acquisition module through an SSI (session description language) protocol, and draws a dual-channel rotation angle change curve according to the acquired absolute numerical value and the time proportional relation;

s6: whether the dual-channel rotary transformer installation platform degree meets the standard or not can be detected by analyzing whether an abnormal inflection point exists or not through a curve, if the abnormal inflection point exists, the flatness does not meet the requirement, and if the abnormal inflection point does not exist, the plane meets the requirement.

4. The method for detecting the double-channel rotary transformer installation flatness on the turntable as claimed in claim 3, wherein the method comprises the following steps: in step S1, the operating frequency is adjusted according to the actual operating rated rotation speed of the turntable, and the detection process is adjusted from the low rotation speed setting to the rated rotation speed.

5. The method for detecting the double-channel rotary transformer installation flatness on the turntable as claimed in claim 4, wherein the method comprises the following steps: in step S5, the accuracy of the coordinate axes of the graph drawn by the human-computer interaction system is 0.01 degrees at most.

Technical Field

The invention relates to the technical field of electromechanical structures, in particular to a device and a method for detecting the installation flatness of a double-channel rotary transformer on a rotary table.

Background

The rotary transformer is an induction type micro motor with output voltage and rotor rotation angle maintaining a certain functional relation. It is a displacement sensor which converts angular displacement into electric signal, and also a resolving element which can make coordinate conversion and function operation. It is composed of stator and rotor. The stator winding is used as the primary side of the transformer and receives the excitation voltage, and the rotor winding is used as the secondary side of the transformer and obtains the induction voltage through electromagnetic coupling. The rotary transformer is a domestic professional name at present and is called 'rotary transformer' for short.

The double-channel rotary transformer is high in precision, reliability and installation interface size flexibility, and is particularly suitable for azimuth angle feedback of a rotary table with high precision, high reliability and large size.

When traditional binary channels become soon and install on the revolving stage, owing to lack effectual installation plane degree detection means, installer only relies on clearance gauge or visual observation to adjust usually, and the installation plane degree is difficult to obtain guaranteeing. Once the installation flatness of the dual-channel rotary transformer exceeds the error, error codes can occur in the rotating process of the rotary table, and if a precision machine in the dual-channel rotary transformer makes errors, angle jumping multiplied by the speed ratio occurs. The above problems are to be solved urgently, and a detection device for detecting the dual-channel rotary transformer installation planeness on a rotary table is provided.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: how to solve the problem that the installation planeness of the rotary transformer cannot be guaranteed after the rotary transformer is installed on the rotary transformer, so that the jumping of the collected angle data of the rotary transformer is caused when the rotary transformer rotates, and the device and the method for detecting the installation planeness of the double-channel rotary transformer on the rotary transformer are provided.

The invention solves the technical problems through the following technical scheme, and the device comprises a three-phase power supply, a frequency converter, a three-phase asynchronous motor, a rotary transformer acquisition module and a rotary transformer acquisition module;

the three-phase power supply is used for supplying power to the frequency converter and providing power for the three-phase asynchronous motor;

the frequency converter is used for changing the frequency of the three-phase power supply so as to change the running speed of the three-phase asynchronous motor;

the three-phase asynchronous motor is used for being connected with a gear reducer arranged on the rotary table, and the rotary table is driven to rotate through rotation so that the rotation angle is changed uniformly;

the resolver acquisition module is used for providing excitation signals of certain frequency voltage for the two-channel resolver, acquiring sine and cosine signals collected by the two-channel resolver, converting the sine and cosine signals into absolute value signals through algorithm calculation, and sending the absolute value signals to the man-machine interaction system through an SSI (Small scale integration) interface to complete angle recording;

and the human-computer interaction system is used for receiving the absolute angle value provided by the rotary transformer acquisition module, drawing the angle curve graph of the double-channel rotary transformer and issuing an instruction to the frequency converter.

Furthermore, the rated voltage of the three-phase power supply is 380V, and the rated frequency is 50 Hz.

The invention also provides a detection method of the double-channel rotary transformer installation planeness on the rotary table, the detection device is adopted to detect the double-channel rotary transformer installation planeness, and the detection method comprises the following steps:

s1: a three-phase power supply is used for supplying power to the frequency converter, working frequency is set for the frequency converter through a man-machine interaction system, the three-phase asynchronous motor is driven to drive the rotary table to rotate according to a set rotating speed, and the rotary table rotates to drive the rotor of the double-channel rotary transformer to rotate;

s2: the method comprises the following steps of outputting sine signals with certain amplitude and frequency as excitation signals of the double-channel rotary transformer by using a rotary transformer acquisition module, and acquiring sine signals V1 and cosine signals V2 fed back by the double-channel rotary transformer:

V1＝kU_m×Sinωt×Sinθ,V2＝kU_mCosωt×Cosθ

wherein k is the transformation ratio of the primary side and the secondary side, Um is the primary side excitation voltage, omega is the rotor angular velocity, and theta is the angle between the stator winding and the rotor winding;

s3: in the rotary transformer acquisition module, sine and cosine multipliers are respectively added to coarse and fine channel sine and cosine signals of the double-channel rotary transformer, digital angles f are respectively added to V1 and V2 signals, V1 is multiplied by cosf, V2 is multiplied by sinf, and the signals are subjected to error amplification and then subtracted to obtain:

kU_msinωt(sinθcosf-cosθsinf)＝kU_msinωtsin(θ-f)

wherein k is the transformation ratio of the primary side and the secondary side, Um is the primary side excitation voltage, omega is the rotor angular velocity, theta is the angle between the stator winding and the rotor winding, and f is a digital angle;

s4: making the digital angle f equal to the signal input angle theta through integration and demodulation processing, and performing data processing according to the speed ratio of the two-channel rotary coarse and fine channel to obtain a 19-bit absolute numerical value, wherein f is the obtained absolute numerical value;

s5: the man-machine interaction system acquires an absolute numerical value of the dual-channel rotation angle from the rotation acquisition module through an SSI (session description language) protocol, and draws a dual-channel rotation angle change curve according to the acquired absolute numerical value and the time proportional relation;

s6: whether the dual-channel rotary transformer installation platform degree meets the standard or not can be detected by analyzing whether an abnormal inflection point exists or not through a curve, if the abnormal inflection point exists, the flatness does not meet the requirement, and if the abnormal inflection point does not exist, the plane meets the requirement.

Further, in step S1, the operating frequency is adjusted according to the actual operating rated rotation speed of the turntable, and the detection process should be adjusted from the low rotation speed setting to the rated rotation speed.

Further, in step S2, the sinusoidal signal with certain amplitude and frequency is set according to the parameters of the rotation.

Further, in the step S4, the speed ratio data processing should be performed according to the speed ratio of the two-pass rotary variable actual roughing-finishing machine.

Furthermore, in step S5, the size range of coordinate axes of the graph drawn by the human-computer interaction system is adjustable, the precision can reach 0.01 degrees, and abnormal data can be quickly recorded and drawn.

Furthermore, the method is applied to detection of the rotary table two-channel rotary transformer installation flatness.

Compared with the prior art, the invention has the following advantages: the detection device for the dual-channel rotary-transformer installation flatness on the rotary table can be suitable for detecting the rotary-transformer installation flatness on the rotary tables in different size and direction, is simple to operate, has strong data recording and detail directivity, has guiding significance for installation and adjustment of rotary-transformer of the rotary table, and is worthy of being popularized and used.

Drawings

FIG. 1 is a schematic diagram of a detection device in an embodiment of the invention;

FIG. 2 is a schematic diagram of the operation of the dual channel resolver;

FIG. 3 is a schematic diagram of the operation of the internal algorithm of the resolver acquisition module in the embodiment of the present invention;

FIG. 4 is a schematic diagram of a graph drawn by the human-computer interaction system record in the embodiment of the present invention.

Detailed Description

The following examples are given for the detailed implementation and specific operation of the present invention, but the scope of the present invention is not limited to the following examples.

As shown in fig. 1 to 4, the present embodiment provides a technical solution: a detection apparatus for double-channel rotary transformer installation flatness on a rotary table comprises:

the three-phase power supply is used for supplying power to the frequency converter and providing power for the three-phase asynchronous motor, and the parameters are 380V and 50 Hz;

the frequency converter is used for changing the frequency of the three-phase power supply so as to change the running speed of the three-phase asynchronous motor;

the three-phase asynchronous motor is connected with a gear reducer of the rotary table and drives the rotary table to rotate through rotation so that the rotation angle is uniformly changed;

the rotary transformer acquisition module is used for providing excitation signals of certain frequency voltage for the two-channel rotary transformer, acquiring sine and cosine signals collected by the two-channel rotary transformer, converting the sine and cosine signals into absolute value signals through algorithm calculation, and sending the absolute value signals to a human-computer interaction system through an SSI (Small scale integration) interface to realize angle recording;

the human-computer interaction system is used for receiving the absolute angle value provided by the rotary transformer acquisition module and drawing a dual-channel rotary transformer angle curve; and the frequency converter controlled element is used for sending instructions to the frequency converter controlled element.

The embodiment also provides a method for detecting the dual-channel rotary transformer installation flatness by using the detection device, which comprises the following steps:

the first step is as follows: a three-phase power supply is used for supplying power to the frequency converter, the working frequency is set for the frequency converter through a man-machine interaction system, the three-phase asynchronous motor is driven to drive the rotary table to rotate according to a certain rotating speed, and the rotary table rotates to drive the rotor of the double-channel rotary transformer to rotate;

the second step is that: a sinusoidal signal with certain amplitude and frequency output by a rotary transformer acquisition module is used as an excitation signal of a dual-channel rotary transformer, and a sinusoidal signal V1 and a cosine signal V2 fed back by the dual-channel rotary transformer are acquired at the same time, and according to the principle of the dual-channel rotary transformer, as shown in figure 2, V1 is kU_m×Sinωt×Sinθ,V2＝kU_mCos ω t × Cos θ, where k is the transformation ratio of the primary side and the secondary side, Um is the primary side excitation voltage, ω is the rotor angular velocity, and θ is the angle between the stator winding and the rotor winding. Two 14-bit digital converters are adopted in the rotary transformer acquisition module, as shown in fig. 3, and are respectively opposite to the rotary transformerAdding sine and cosine multipliers to the sine and cosine signals of the rough and fine channels, respectively adding a digital angle f to the signals V1 and V2, multiplying V1 by cosf and multiplying V2 by sinf, and subtracting the signals after error amplification to obtain:

kU_msinωt(sinθcosf-cosθsinf)＝kU_msinωtsin(θ-f)

making the digital angle f of the counter equal to the signal input angle theta through integration, demodulation and other processing, and carrying out data processing according to the speed ratio of the two-channel rotary coarse and fine channels, such as 1:32, to obtain 19-bit absolute numerical values, wherein f is the obtained absolute numerical value;

the third step: acquiring an absolute numerical value of the two-channel rotation angle from the rotation acquisition module by using a human-computer interaction system through an SSI (session initiation protocol) protocol, and drawing a two-channel rotation angle change curve by making the acquired absolute numerical value in a proportional relation with time, as shown in figure 4;

the fourth step: whether the dual-channel rotary transformer installation flatness meets the standard or not can be detected by analyzing whether an abnormal inflection point exists or not through a curve, and if the flatness does not meet the requirement, the abnormal inflection point can appear.

In this embodiment, the sinusoidal signal with certain amplitude and frequency is set according to the rotation parameters, which are generally 36V/400Hz,26V/2000Hz, and refer to the specification of electrical parameters of specific rotation models.

In this embodiment, the operating frequency is adjusted in accordance with the actual operating nominal rotational speed of the turntable, and the detection process should be adjusted from the low rotational speed setting to the nominal rotational speed.

In this embodiment, the speed ratio data processing should be performed according to the speed ratio of the two-channel rotary variable actual rough finishing machine.

In the embodiment, the size range of the coordinate axis of the curve chart drawn by the human-computer interaction system is adjustable, the precision can reach 0.01 degree, and abnormal data can be quickly recorded and drawn.

In the embodiment, the method is applied to detection of the rotary table dual-channel rotary transformer installation flatness.

In summary, the detection apparatus for dual-channel rotation-variation installation flatness on a turntable of this embodiment can be applied to detecting rotation-variation installation flatness on the turntable of different dimensions and orientations, and is simple in operation, and strong in data recording and detail directivity, and has instructive significance for installation and adjustment of rotation variation of the turntable, and is worth being popularized and used.

Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.