阅读说明：本技术 阳极铝箔生产的混酸工艺系统 (Mixed acid process system for anode aluminum foil production ) 是由 李辉 谢赐华 吴刚 陈凯歌 司永朋 李卫平 于 2021-07-01 设计创作，主要内容包括：本发明涉及电极箔生产技术领域,具体公开了一种阳极铝箔生产的混酸工艺系统,包括空气信息采集模块、浓度采集模块、温度采集模块、影像采集模块、成品采集模块、数据导入模块、数据接收模块、数据处理模块、总控模块、信息发送模块与警报发送模块；空气信息采集模块用于采集混酸车间内的实时空气信息；浓度采集模块用于实时采集混酸装置内不同位置的混酸液浓度信息；温度采集模块用于采集混酸装置内的温度信息与混酸环境温度信息；影像采集模块用于采集混酸车间内的实时影像信息；成品采集模块用于采集混酸结束后的实时成品信息。本发明能够有效提升成品品质,并且安全性更高。(The invention relates to the technical field of electrode foil production, and particularly discloses a mixed acid process system for anode aluminum foil production, which comprises an air information acquisition module, a concentration acquisition module, a temperature acquisition module, an image acquisition module, a finished product acquisition module, a data import module, a data receiving module, a data processing module, a master control module, an information sending module and an alarm sending module; the air information acquisition module is used for acquiring real-time air information in the acid mixing workshop; the concentration acquisition module is used for acquiring the concentration information of the acid mixing liquid at different positions in the acid mixing device in real time; the temperature acquisition module is used for acquiring temperature information in the acid mixing device and temperature information of an acid mixing environment; the image acquisition module is used for acquiring real-time image information in the acid mixing workshop; and the finished product acquisition module is used for acquiring real-time finished product information after the mixed acid is finished. The invention can effectively improve the quality of finished products and has higher safety.)

1. The mixed acid process system for producing the anode aluminum foil is characterized by comprising an air information acquisition module, a concentration acquisition module, a temperature acquisition module, an image acquisition module, a finished product acquisition module, a data import module, a data receiving module, a data processing module, a master control module, an information sending module and an alarm sending module;

the air information acquisition module is used for acquiring real-time air information in the acid mixing workshop;

the concentration acquisition module is used for acquiring the concentration information of the acid mixing liquid at different positions in the acid mixing device in real time;

the temperature acquisition module is used for acquiring temperature information in the acid mixing device and temperature information of an acid mixing environment;

the image acquisition module is used for acquiring real-time image information in the acid mixing workshop;

the finished product acquisition module is used for acquiring real-time finished product information after the mixed acid is finished, and the data import module is used for importing expected finished product information;

the data receiving module is used for receiving real-time air information, acid mixing liquid concentration information, temperature information in an acid mixing device, acid mixing environment temperature information, real-time image information in the acid mixing plant, real-time finished product information and expected finished product information in the acid mixing plant and sending the real-time air information, the acid mixing liquid concentration information, the temperature information in the acid mixing device, the acid mixing environment temperature information, the real-time image information in the acid mixing plant, the real-time finished product information and the expected finished product information in the acid mixing plant to the data processing module;

the data processing module processes real-time air information, acid mixing liquid concentration information, temperature information in an acid mixing device, acid mixing environment temperature information, real-time image information in an acid mixing workshop, real-time finished product information and expected finished product information to generate ventilation information, air alarm information, concentration adjustment information, temperature alarm information, personnel alarm information and finished product quality information;

after the ventilation information, the concentration adjustment information, the temperature adjustment information and the finished product quality information are generated, the master control module controls the information sending module to send the ventilation information, the concentration adjustment information, the temperature adjustment information and the finished product quality information to a preset receiving terminal;

after the air alarm information, the temperature alarm information and the personnel alarm information are generated, the master control module controls the alarm sending module to send the air alarm information, the temperature alarm information and the personnel alarm information.

2. The mixed acid process system for producing anode aluminum foil according to claim 1, wherein: the data processing module processes the real-time air information to generate ventilation information and air alarm information, and the specific processing process is as follows:

the method comprises the following steps: extracting collected real-time air information, wherein the real-time air information comprises hydrogen chloride concentration, sulfuric acid mist concentration, nitrogen oxide concentration and oxygen concentration;

step two: marking the concentration of hydrogen chloride as K1, the concentration of sulfuric acid mist as K2, the concentration of nitrogen oxide as K3 and the concentration of oxygen as K4;

step three: when any one of the hydrogen chloride concentration K1, the sulfuric acid mist concentration K2, the nitrogen oxide concentration K3 or the oxygen concentration K4 is smaller than a preset value, generating ventilation information;

step four: when the concentration K1 of the hydrogen chloride is greater than a preset value, the concentration K2 of the sulfuric acid mist is greater than a preset value, the concentration K3 of the nitrogen oxides is greater than a preset value, and the concentration K4 of the oxygen is less than a preset value, air alarm information is generated;

step five: and after the ventilation information is generated, acquiring the real-time air information again after a preset time length, and generating air alarm information when any two of the hydrogen chloride concentration K1, the sulfuric acid mist concentration K2, the nitric oxide concentration K3 and the oxygen concentration K4 in the acquired real-time air information are greater than a preset value, or the oxygen concentration K4 is less than the preset value.

3. The mixed acid process system for producing anode aluminum foil according to claim 1, wherein: the specific process of the concentration adjustment information is as follows:

s1: extracting the collected concentration information of the mixed acid liquid, wherein the concentration information of the mixed acid liquid comprises concentration information of x mixed acid liquids at different positions, and x is more than or equal to 4;

s2: marking the collected concentration information of the mixed acid liquid as M1 to Mx respectively, and calculating the difference between M1 and M2 to obtain M1_{Difference (D)}The difference between M2 and M3 yields M2_{Difference (D)}… … the difference between Mx-1 and Mx yields Mx-1_{Difference (D)}；

S3: then calculate M1_{Difference (D)}Absolute value of and M2_{Difference (D)}The difference between the absolute values of (A) to (B) yields Mm1_{Difference (D)}，M2_{Difference (D)}Absolute value of and M3_{Difference (D)}The difference between the absolute values of (A) to (B) yields Mm2_{Difference (D)}……Mx-2_{Difference (D)}Absolute value of (D) and Mx-2_{Difference (D)}The difference between the absolute values of (A) obtained Mmx-1_{Difference (D)}；

S4: when Mm1_{Difference (D)}To Mmx-1_{Difference (D)}When the value is larger than the preset value, the concentration adjustment information is generated.

4. The mixed acid process system for producing anode aluminum foil according to claim 3, wherein: the specific process of the data processing module for processing the temperature adjustment information and the temperature alarm information is as follows:

the method comprises the following steps: extracting the temperature information and the mixed acid environment temperature information in the acid mixing device, and respectively marking the temperature information and the mixed acid environment temperature information as Q_{Temperature of}And H_{Temperature of}；

Step two: when the temperature information Q in the acid mixing device_{Temperature of}Generating temperature adjustment information when the temperature is higher than or lower than a preset temperature;

step three: when mixed acid environment temperature information H_{Temperature of}And when the temperature is greater than the preset temperature for a preset time, generating temperature alarm information.

5. The mixed acid process system for producing anode aluminum foil according to claim 1, wherein: the specific process of the personnel alarm information is as follows: extracting the collected real-time image information in the mixed acid workshop, establishing a protective ring by taking the midpoint of the mixed acid device as the center and taking the preset radius as a warning distance, and sending out personnel alarm information when personnel appear in the protective ring in the real-time image information in the mixed acid workshop;

the specific content of the personnel alarm information is 'please ask personnel in the guard circle to leave the vicinity of the acid mixing equipment immediately'.

6. The mixed acid process system for producing anode aluminum foil according to claim 1, wherein: the finished product quality information comprises high finished product quality, qualified finished product quality and unqualified finished product quality.

7. The mixed acid process system for producing anode aluminum foil according to claim 6, wherein: the specific treatment process of high finished product quality, qualified finished product quality and unqualified finished product quality is as follows:

SS 1: extracting finished product information acquired in real time, wherein the finished product information comprises mechanical strength, tension, capacity and surface CL;

SS 2: marking the finished product mechanical strength of the finished product information as P_{Fruit of Chinese wolfberry}Marking the tension of the finished product as W_{Fruit of Chinese wolfberry}Marking the capacity of the finished product as Z_{Fruit of Chinese wolfberry}Marking the finished product surface CL as T_{Fruit of Chinese wolfberry}；

SS 3: extracting expected finished product information imported by a user, and marking expected mechanical strength in the expected finished product information as P_{Period of time}The expected tension is marked as W_{Period of time}Mark the expected capacity as Z_{Period of time}The desired surface CL is marked T_{Period of time}；

SS 4: calculating the mechanical strength mark P of the finished product_{Fruit of Chinese wolfberry}With a desired mechanical strength P_{Period of time}The difference between them is obtained as P_{Difference (D)}Finished product tension W_{Fruit of Chinese wolfberry}With desired tension W_{Period of time}The difference between them is W_{Difference (D)}Finished product capacity Z_{Fruit of Chinese wolfberry}With desired capacity Z_{Period of time}The difference between them is Z_{Difference (D)}Surface of finished product CLT_{Fruit of Chinese wolfberry}With desired surface CLT_{Period of time}The difference between them is T_{Difference (D)}；

SS 5: when P is present_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}Meanwhile, when the quality is higher than the preset value A1, the quality of the finished product is high, and when P is higher than the preset value_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}When the quality is higher than the preset value A2, the quality of the finished product is qualified, and when P is higher than the preset value A2_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}When any one of the two is smaller than the preset value A2, the quality of the produced finished product is unqualified.

Technical Field

The invention relates to the technical field of electrode foil production, in particular to a mixed acid process system for producing an anode aluminum foil.

Background

The anode aluminum foil is one of the electrode foils, and the electrode foil is used as a core material in the aluminum electrolytic capacitor and plays a decisive role in various characteristics of the aluminum electrolytic capacitor. For the production of electrode foil, corrosion and formation technology is the core technology of electrode foil manufacture, the anode aluminum foil production needs aluminum foil and hydrochloric acid to be processed by alternating electrochemical reaction, namely, a mixed acid process is used for processing the anode aluminum foil, the purpose is to enable the surface of the aluminum foil to be corroded to form relatively regular holes, the surface area of the aluminum foil is increased as much as possible, and in the production process, the physical properties, mechanical strength, tensile force, capacity and surface of the aluminum foil all meet the requirements of manufacturing an aluminum electrolytic capacitor.

In the existing acid mixing process system, concentration differences of different positions of the acid mixing liquid are large in the production process of the anode aluminum foil, so that an external corrosive solution cannot rapidly enter the inside of a hole, the hole expanding process is stopped, the depth of a tunnel hole is insufficient, the surface area and the capacity of a corrosive foil are reduced, the quality of the produced product is uneven, and the yield is low; meanwhile, the safety is low, the collected data are single, and only the mixed acid process is controlled, so that the mixed acid process system for producing the anode aluminum foil is provided.

Disclosure of Invention

The embodiment of the application provides the mixed acid process system of anode aluminum foil production, the current mixed acid process system has been solved, in the use, the great inhomogeneous quality that leads to the finished product of output is uneven easily to mixed acid liquid concentration difference, and the security is lower simultaneously, and the data acquisition is single, only manage accuse mixed acid process, the technical problem who has brought certain influence for mixed acid process system's use, the realization has promoted finished product quality and system security, the mixed acid process system of anode aluminum foil production is provided.

The invention solves the technical problems by the following technical scheme that the intelligent air temperature monitoring system comprises an air information acquisition module, a concentration acquisition module, a temperature acquisition module, an image acquisition module, a finished product acquisition module, a data import module, a data receiving module, a data processing module, a master control module, an information sending module and an alarm sending module;

the air information acquisition module is used for acquiring real-time air information in the acid mixing workshop;

the concentration acquisition module is used for acquiring the concentration information of the acid mixing liquid at different positions in the acid mixing device in real time;

the temperature acquisition module is used for acquiring temperature information in the acid mixing device and temperature information of an acid mixing environment;

the image acquisition module is used for acquiring real-time image information in the acid mixing workshop;

the finished product acquisition module is used for acquiring real-time finished product information after the mixed acid is finished, and the data import module is used for importing expected finished product information;

the data receiving module is used for receiving real-time air information, acid mixing liquid concentration information, temperature information in an acid mixing device, acid mixing environment temperature information, real-time image information in the acid mixing plant, real-time finished product information and expected finished product information in the acid mixing plant and sending the real-time air information, the acid mixing liquid concentration information, the temperature information in the acid mixing device, the acid mixing environment temperature information, the real-time image information in the acid mixing plant, the real-time finished product information and the expected finished product information in the acid mixing plant to the data processing module;

the data processing module processes real-time air information, acid mixing liquid concentration information, temperature information in an acid mixing device, acid mixing environment temperature information, real-time image information in an acid mixing workshop, real-time finished product information and expected finished product information to generate ventilation information, air alarm information, concentration adjustment information, temperature alarm information, personnel alarm information and finished product quality information;

after the ventilation information, the concentration adjustment information, the temperature adjustment information and the finished product quality information are generated, the master control module controls the information sending module to send the ventilation information, the concentration adjustment information, the temperature adjustment information and the finished product quality information to a preset receiving terminal;

after the air alarm information, the temperature alarm information and the personnel alarm information are generated, the master control module controls the alarm sending module to send the air alarm information, the temperature alarm information and the personnel alarm information.

Further, the data processing module processes the real-time air information to generate ventilation information and air alarm information, and the specific processing procedure is as follows:

the method comprises the following steps: extracting collected real-time air information, wherein the real-time air information comprises hydrogen chloride concentration, sulfuric acid mist concentration, nitrogen oxide concentration and oxygen concentration;

step two: marking the concentration of hydrogen chloride as K1, the concentration of sulfuric acid mist as K2, the concentration of nitrogen oxide as K3 and the concentration of oxygen as K4;

step three: when any one of the hydrogen chloride concentration K1, the sulfuric acid mist concentration K2, the nitrogen oxide concentration K3 or the oxygen concentration K4 is smaller than a preset value, generating ventilation information;

step four: when the concentration K1 of the hydrogen chloride is greater than a preset value, the concentration K2 of the sulfuric acid mist is greater than a preset value, the concentration K3 of the nitrogen oxides is greater than a preset value, and the concentration K4 of the oxygen is less than a preset value, air alarm information is generated;

step five: and after the ventilation information is generated, acquiring the real-time air information again after a preset time length, and generating air alarm information when any two of the hydrogen chloride concentration K1, the sulfuric acid mist concentration K2, the nitric oxide concentration K3 and the oxygen concentration K4 in the acquired real-time air information are greater than a preset value, or the oxygen concentration K4 is less than the preset value.

Further, the specific process of the concentration adjustment information is as follows:

s1: extracting the collected concentration information of the mixed acid liquid, wherein the concentration information of the mixed acid liquid comprises concentration information of x mixed acid liquids at different positions, and x is more than or equal to 4;

s2: marking the collected concentration information of the mixed acid liquid as M1 to Mx respectively, and calculating the difference between M1 and M2 to obtain M1_{Difference (D)}The difference between M2 and M3 yields M2_{Difference (D)}… … the difference between Mx-1 and Mx yields Mx-1_{Difference (D)}；

S3: then calculate M1_{Difference (D)}Absolute value of and M2_{Difference (D)}The difference between the absolute values of (A) to (B) yields Mm1_{Difference (D)}，M2_{Difference (D)}Absolute value of and M3_{Difference (D)}The difference between the absolute values of (A) to (B) yields Mm2_{Difference (D)}……Mx-2_{Difference (D)}Absolute value of (D) and Mx-2_{Difference (D)}The difference between the absolute values of (A) obtained Mmx-1_{Difference (D)}；

S4: when Mm1_{Difference (D)}To Mmx-1_{Difference (D)}When the value is larger than the preset value, the concentration adjustment information is generated.

Further, the specific process of the data processing module processing the temperature adjustment information and the temperature alarm information is as follows:

the method comprises the following steps: extracting the temperature information and the mixed acid environment temperature information in the acid mixing device, and respectively marking the temperature information and the mixed acid environment temperature information as Q_{Temperature of}And H_{Temperature of}；

Step two: when the temperature information Q in the acid mixing device_{Temperature of}Generating temperature adjustment information when the temperature is higher than or lower than a preset temperature;

step three: when mixed acid environment temperature information H_{Temperature of}And when the temperature is greater than the preset temperature for a preset time, generating temperature alarm information.

Further, the specific process of the personnel alarm information is as follows: extracting the collected real-time image information in the mixed acid workshop, establishing a protective ring by taking the midpoint of the mixed acid device as the center and taking the preset radius as a warning distance, and sending out personnel alarm information when personnel appear in the protective ring in the real-time image information in the mixed acid workshop;

the specific content of the personnel alarm information is 'please ask personnel in the guard circle to leave the vicinity of the acid mixing equipment immediately'.

Further, the finished product quality information comprises finished product quality, qualified finished product quality and unqualified finished product quality.

Further, the specific treatment process of high finished product quality, qualified finished product quality and unqualified finished product quality is as follows:

SS 1: extracting finished product information acquired in real time, wherein the finished product information comprises mechanical strength, tension, capacity and surface CL;

SS 2: marking the finished product mechanical strength of the finished product information as P_{Fruit of Chinese wolfberry}Marking the tension of the finished product as W_{Fruit of Chinese wolfberry}Marking the capacity of the finished product as Z_{Fruit of Chinese wolfberry}Marking the finished product surface CL as T_{Fruit of Chinese wolfberry}；

SS 3: extracting expected finished product information imported by a user, and marking expected mechanical strength in the expected finished product information as P_{Period of time}The expected tension is marked as W_{Period of time}Mark the expected capacity as Z_{Period of time}The desired surface CL is marked T_{Period of time}；

SS 4: calculating the mechanical strength mark P of the finished product_{Fruit of Chinese wolfberry}With a desired mechanical strength P_{Period of time}The difference between them is obtained as P_{Difference (D)}Finished product tension W_{Fruit of Chinese wolfberry}With desired tension W_{Period of time}The difference between them is W_{Difference (D)}Finished product capacity Z_{Fruit of Chinese wolfberry}With desired capacity Z_{Period of time}The difference between them is Z_{Difference (D)}Surface of finished product CLT_{Fruit of Chinese wolfberry}With desired surface CLT_{Period of time}The difference between them is T_{Difference (D)}；

SS 5: when P is present_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}Meanwhile, when the quality is higher than the preset value A1, the quality of the finished product is high, and when P is higher than the preset value_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}When the quality is higher than the preset value A2, the quality of the finished product is qualified, and when P is higher than the preset value A2_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}When any one of the two is smaller than the preset value A2, the quality of the produced finished product is unqualified.

Compared with the prior art, the invention has the following advantages:

1. this mixed acid process systems of anode aluminum foil production, through the mixed acid liquid concentration information of different positions in the mixed acid device of real-time supervision, the problem of the unexpected emergence that the mixed acid liquid concentration difference of the different degree of depth and position among the effectual prior art of solving greatly leads to, and then better promotion use this system to carry out the hole that the aluminium foil surface corrodes formation rule relatively when this anode aluminum foil production, guaranteed the formation quality.

2. Meanwhile, the temperature information and the air information in the production and processing workshop are monitored in real time, alarm information is timely sent out when the temperature and the air are abnormal, the situation that workers are in accident due to abnormal temperature and abnormal air in the production and processing workshop in the prior art is effectively solved, the safety of production and processing is better guaranteed, and the safety of production is further improved.

3. And through in time carry out quality monitoring to the finished product, let the staff can audio-visually know processingquality to optimize the adjustment and guarantee product quality to the production course of working, better promotion this system high quality finished product output rate.

Drawings

FIG. 1 is a functional block diagram of a system in the present embodiment;

fig. 2 is a flow chart of ventilation information and air warning information generation in the present embodiment;

fig. 3 is a flow chart of finished product quality information generation in the present embodiment.

Detailed Description

The following examples are given for the detailed implementation and specific operation of the present invention, but the scope of the present invention is not limited to the following examples.

The embodiment of the application solves the technical problems of large deviation of finished products and low safety caused by non-uniform acid mixing liquid in the prior art by providing the acid mixing process system for producing the anode aluminum foil, and realizes the safety of the system and the technical effect of the quality of the acid mixing finished products.

As shown in fig. 1 to 3, the present embodiment provides a technical solution: the mixed acid process system for producing the anode aluminum foil comprises an air information acquisition module, a concentration acquisition module, a temperature acquisition module, an image acquisition module, a finished product acquisition module, a data import module, a data receiving module, a data processing module, a master control module, an information sending module and an alarm sending module;

the air information acquisition module is used for acquiring real-time air information in the acid mixing workshop;

the concentration acquisition module is used for acquiring the concentration information of the acid mixing liquid at different positions in the acid mixing device in real time;

the temperature acquisition module is used for acquiring temperature information in the acid mixing device and temperature information of an acid mixing environment;

the image acquisition module is used for acquiring real-time image information in the acid mixing workshop;

the finished product acquisition module is used for acquiring real-time finished product information after the mixed acid is finished, and the data import module is used for importing expected finished product information;

the data receiving module is used for receiving real-time air information, acid mixing liquid concentration information, temperature information in an acid mixing device, acid mixing environment temperature information, real-time image information in the acid mixing plant, real-time finished product information and expected finished product information in the acid mixing plant and sending the real-time air information, the acid mixing liquid concentration information, the temperature information in the acid mixing device, the acid mixing environment temperature information, the real-time image information in the acid mixing plant, the real-time finished product information and the expected finished product information in the acid mixing plant to the data processing module;

the data processing module processes real-time air information, acid mixing liquid concentration information, temperature information in an acid mixing device, acid mixing environment temperature information, real-time image information in an acid mixing workshop, real-time finished product information and expected finished product information to generate ventilation information, air alarm information, concentration adjustment information, temperature alarm information, personnel alarm information and finished product quality information;

after the ventilation information, the concentration adjustment information, the temperature adjustment information and the finished product quality information are generated, the master control module controls the information sending module to send the ventilation information, the concentration adjustment information, the temperature adjustment information and the finished product quality information to a preset receiving terminal;

after the air alarm information, the temperature alarm information and the personnel alarm information are generated, the master control module controls the alarm sending module to send the air alarm information, the temperature alarm information and the personnel alarm information.

The data processing module processes the real-time air information to generate ventilation information and air alarm information, and the specific processing process is as follows:

the method comprises the following steps: extracting collected real-time air information, wherein the real-time air information comprises hydrogen chloride concentration, sulfuric acid mist concentration, nitrogen oxide concentration and oxygen concentration;

step two: marking the concentration of hydrogen chloride as K1, the concentration of sulfuric acid mist as K2, the concentration of nitrogen oxide as K3 and the concentration of oxygen as K4;

step three: when any one of the hydrogen chloride concentration K1, the sulfuric acid mist concentration K2, the nitrogen oxide concentration K3 or the oxygen concentration K4 is smaller than a preset value, generating ventilation information;

step four: when the concentration K1 of the hydrogen chloride is greater than a preset value, the concentration K2 of the sulfuric acid mist is greater than a preset value, the concentration K3 of the nitrogen oxides is greater than a preset value, and the concentration K4 of the oxygen is less than a preset value, air alarm information is generated;

step five: the method comprises the steps that after ventilation information is generated, real-time air information is collected again after a preset time length, and when any two of hydrogen chloride concentration K1, sulfuric acid mist concentration K2, nitric oxide concentration K3 and oxygen concentration K4 in the collected real-time air information are larger than a preset value, air alarm information is generated;

the air condition in the mixed acid workshop is monitored in real time, the operation of taking a breath is timely carried out, and alarm information is timely sent out when the air is abnormal to remind personnel to pay attention to safety, so that the accident caused by the abnormal air in the mixed acid workshop is reduced, and the condition that the personnel caused by the excessive harmful gas content in the air in the mixed acid workshop are injured is reduced.

The specific process of the concentration adjustment information is as follows:

s1: extracting the collected concentration information of the mixed acid liquid, wherein the concentration information of the mixed acid liquid comprises concentration information of x mixed acid liquids at different positions, and x is more than or equal to 4;

s2: marking the collected concentration information of the mixed acid liquid as M1 to Mx respectively, and calculating the difference between M1 and M2 to obtain M1_{Difference (D)}The difference between M2 and M3 yields M2_{Difference (D)}……The difference between Mx-1 and Mx is obtained as Mx-1_{Difference (D)}；

S3: then calculate M1_{Difference (D)}Absolute value of and M2_{Difference (D)}The difference between the absolute values of (A) to (B) yields Mm1_{Difference (D)}，M2_{Difference (D)}Absolute value of and M3_{Difference (D)}The difference between the absolute values of (A) to (B) yields Mm2_{Difference (D)}……Mx-2_{Difference (D)}Absolute value of (D) and Mx-2_{Difference (D)}The difference between the absolute values of (A) obtained Mmx-1_{Difference (D)}；

S4: when Mm1_{Difference (D)}To Mmx-1_{Difference (D)}When the numerical value is larger than the preset value, the concentration adjustment information is generated;

through the mixed acid liquid concentration information of different positions in the real-time supervision mixed acid device, the problem of the unexpected emergence that the mixed acid liquid concentration difference of different degree of depth and position greatly leads to among the effectual prior art of solving, and then better promotion when using this system to carry out this positive pole aluminium foil production aluminium foil surface corrosion form the hole of relative rule, guaranteed the formation quality, let this system be worth using widely more.

The specific process of the data processing module for processing the temperature adjustment information and the temperature alarm information is as follows:

the method comprises the following steps: extracting the temperature information and the mixed acid environment temperature information in the acid mixing device, and respectively marking the temperature information and the mixed acid environment temperature information as Q_{Temperature of}And H_{Temperature of}；

Step two: when the temperature information Q in the acid mixing device_{Temperature of}Generating temperature adjustment information when the temperature is higher than or lower than a preset temperature;

step three: when mixed acid environment temperature information H_{Temperature of}And when the temperature is greater than the preset temperature for a preset time, generating temperature alarm information.

The specific process of the personnel alarm information is as follows: extracting the collected real-time image information in the mixed acid workshop, establishing a protective ring by taking the midpoint of the mixed acid device as the center and taking the preset radius as a warning distance, and sending out personnel alarm information when personnel appear in the protective ring in the real-time image information in the mixed acid workshop;

the specific content of the personnel alarm information is 'please the personnel in the guard circle to leave the vicinity of the acid mixing equipment immediately';

the setting can effectively avoid the accident that the personnel appear near the acid mixing device and lead to.

The finished product quality information comprises high finished product quality, qualified finished product quality and unqualified finished product quality.

The specific treatment process of the finished product with high quality, qualified quality and unqualified quality is as follows:

SS 1: extracting finished product information acquired in real time, wherein the finished product information comprises mechanical strength, tension, capacity and surface CL;

SS 2: marking the finished product mechanical strength of the finished product information as P_{Fruit of Chinese wolfberry}Marking the tension of the finished product as W_{Fruit of Chinese wolfberry}Marking the capacity of the finished product as Z_{Fruit of Chinese wolfberry}Marking the finished product surface CL as T_{Fruit of Chinese wolfberry}；

SS 3: extracting expected finished product information imported by a user, and marking expected mechanical strength in the expected finished product information as P_{Period of time}The expected tension is marked as W_{Period of time}Mark the expected capacity as Z_{Period of time}The desired surface CL is marked T_{Period of time}；

SS 4: calculating the mechanical strength mark P of the finished product_{Fruit of Chinese wolfberry}With a desired mechanical strength P_{Period of time}The difference between them is obtained as P_{Difference (D)}Finished product tension W_{Fruit of Chinese wolfberry}With desired tension W_{Period of time}The difference between them is W_{Difference (D)}Finished product capacity Z_{Fruit of Chinese wolfberry}With desired capacity Z_{Period of time}The difference between them is Z_{Difference (D)}Surface of finished product CLT_{Fruit of Chinese wolfberry}With desired surface CLT_{Period of time}The difference between them is T_{Difference (D)}；

SS 5: when P is present_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}Meanwhile, when the quality is higher than the preset value A1, the quality of the finished product is high, and when P is higher than the preset value_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}When the quality is higher than the preset value A2, the quality of the finished product is qualified, and when P is higher than the preset value A2_{Difference (D)}、W_{Difference (D)}、Z_{Difference (D)}And T_{Difference (D)}When any one of the two is smaller than the preset value A2, the quality of the produced finished product is unqualified;

through the timely quality monitoring to the finished product of above-mentioned process, let the staff can audio-visually know processingquality to optimize the adjustment and guarantee product quality to production course of working, better promotion this system high quality finished product output rate.

In summary, when the invention is used, the air information collection module collects real-time air information in the acid mixing plant, the concentration collection module collects concentration information of the acid mixing liquid at different positions in the acid mixing device in real time, the temperature collection module collects temperature information in the acid mixing device and temperature information of the acid mixing environment, the image collection module collects real-time image information in the acid mixing plant, the finished product collection module collects real-time finished product information after the acid mixing is finished, the data import module imports expected finished product information, the data receiving module receives the real-time air information in the acid mixing plant, the concentration information of the acid mixing liquid, the temperature information in the acid mixing device, the temperature information of the acid mixing environment, the real-time image information in the acid mixing plant, the real-time finished product information and the expected finished product information, and combines the real-time air information, the concentration information of the acid mixing liquid, the temperature information in the acid mixing device, the temperature information of the acid mixing environment, the acid mixing plant, the temperature information of the acid mixing plant, the temperature information of the mixed product, the acid product information, the mixed acid product information, the temperature information, the mixed acid product information, the mixed acid information, the temperature information, the mixed acid product information, the mixed acid product information, the mixed acid information, the mixed, Real-time image information, real-time product information and expected product information in the acid mixing workshop are sent to a data processing module, the data processing module processes the real-time air information, acid mixing liquid concentration information, temperature information in an acid mixing device, acid mixing environment temperature information, real-time image information, real-time product information and expected product information in the acid mixing workshop to generate ventilation information, air alarm information, concentration adjustment information, temperature alarm information, personnel alarm information and product quality information, after the ventilation information, the concentration adjustment information, the temperature adjustment information and the product quality information are generated, a master control module controls an information sending module to send the ventilation information, the concentration adjustment information, the temperature adjustment information and the product quality information to a preset receiving terminal, and after the air alarm information, the temperature alarm information and the personnel alarm information are generated, the master control module controls the alarm sending module to send out air alarm information, temperature alarm information and personnel alarm information.

As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.

The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create a system for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.

These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including an instruction system which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.

Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.