Environment-friendly fluorine-free waterproof agent umbrella surface cloth and production method thereof

文档序号:872742 发布日期:2021-03-19 浏览:2次 中文

阅读说明:本技术 环保型无氟防水剂伞面布及其生产方法 (Environment-friendly fluorine-free waterproof agent umbrella surface cloth and production method thereof ) 是由 许尔明 于 2020-12-07 设计创作,主要内容包括:本发明涉及一种环保型无氟防水剂伞面布生产方法,本发明解决现有技术的问题,其技术方案要点是,包括以下步骤:步骤一,坯布准备;步骤二,坯布退浆和染色;步骤三:将步骤二中染色好的织物送入定型机定型;步骤四:对定型好的织物进行涂层整理,涂层整理时,选择使用320胶与软胶对半并添加2%的柔软剂DOP,使用3%的架桥剂,使用的涂层包括30%丙烯酸树脂、稀释剂甲苯、乙醇胺、异丙醇、交联剂和促进剂,涂层中各成分的重量比为30%丙烯酸树脂:稀释剂甲苯:乙醇胺:异丙醇:交联剂:促进剂等于100:15:2:4:3:0.5。(The invention relates to a method for producing an environment-friendly fluorine-free waterproof agent umbrella fabric, which solves the problems in the prior art and adopts the technical scheme that the method comprises the following steps: step one, preparing grey cloth; desizing and dyeing the grey cloth; step three: feeding the dyed fabric in the step two into a setting machine for setting; step four: and (2) performing coating finishing on the shaped fabric, wherein in the coating finishing, 320 glue and soft glue are selected to be halved, 2% of softening agent DOP is added, 3% of bridging agent is used, the used coating comprises 30% of acrylic resin, diluent toluene, ethanolamine, isopropanol, cross-linking agent and promoter, and the weight ratio of the components in the coating is 30% of acrylic resin: diluent toluene: ethanolamine: isopropyl alcohol: a crosslinking agent: accelerator equal to 100: 15: 2: 4: 3: 0.5.)

1. A production method of an environment-friendly fluorine-free waterproof agent umbrella surface cloth is characterized by comprising the following steps: the method comprises the following steps:

step one, preparing grey cloth;

desizing and dyeing the grey cloth;

step three: feeding the dyed fabric in the step two into a setting machine for setting;

step four: and (2) performing coating finishing on the shaped fabric, wherein in the coating finishing, 320 glue and soft glue are selected to be halved, 2% of softening agent DOP is added, 3% of bridging agent is used, the used coating comprises 30% of acrylic resin, diluent toluene, ethanolamine, isopropanol, cross-linking agent and promoter, and the weight ratio of the components in the coating is 30% of acrylic resin: diluent toluene: ethanolamine: isopropyl alcohol: a crosslinking agent: accelerator equal to 100: 15: 2: 4: 3: 0.5; the coating speed is 70m/min, and the temperature of each coating is 150 +/-2 ℃; the machine viscosity of the coating is 15000cps, and the glue consumption is 30-33 g/m.

2. The production method of the environment-friendly fluorine-free waterproof agent umbrella cloth according to claim 1, which is characterized in that: in the third step, when the dyed fabric in the second step is sent to a setting machine for setting, the temperature of an oven is set to be 200 +/-5 ℃, and the retention time of the oven is 18 +/-2 seconds.

3. The production method of the environment-friendly fluorine-free waterproof agent umbrella cloth according to claim 2, characterized in that: in step three, the raw materials added in the sizing operation comprise SK-90 tearing strength improver: compounding and mixing liquid of siloxane compound: water: the weight ratio of the added raw materials is as follows, and the SK-90 tearing strength improver is as follows: compounding and mixing liquid of siloxane compound: water: acid regulator equal to 3: 6: 5: 1.

4. the production method of the environment-friendly fluorine-free waterproof agent umbrella cloth according to claim 1, which is characterized in that: in the first step, polyester filament plain cloth is selected, the specification of warp and weft yarns is 50/36F, the density of the warp and weft yarns is more than 204, and the grey cloth is subjected to end sewing treatment.

5. The production method of the environment-friendly fluorine-free waterproof agent umbrella cloth according to claim 1, which is characterized in that: and in the second step, the grey cloth is put into an overflow dyeing machine for desizing and dyeing, and the color fastness is more than 4 grade.

6. The production method of the environment-friendly fluorine-free waterproof agent umbrella cloth according to claim 1, which is characterized in that: in the fourth step, the hydrostatic pressure index of the cloth cover reaches more than 30 kPa, and after the cloth cover is folded for 30 times, the hydrostatic pressure index of the cloth cover still reaches more than 30 kPa, the fluorine content is less than 100 ppm, the UPF value of the cloth cover reaches more than 40+, and the UVA and UVB shielding rates reach within five ten thousandths.

7. An environment-friendly fluorine-free waterproof agent umbrella surface cloth produced by the production method of the environment-friendly fluorine-free waterproof agent umbrella surface cloth according to claim 1, which is characterized in that: the fabric comprises a fabric layer and a coating, wherein the coating comprises 30% of acrylic resin, a diluent of toluene, ethanolamine, isopropanol, a cross-linking agent and an accelerator, and the weight ratio of the components in the coating is 30% of acrylic resin: diluent toluene: ethanolamine: isopropyl alcohol: a crosslinking agent: accelerator equal to 100: 15: 2: 4: 3: 0.5.

Technical Field

The invention belongs to a method for producing umbrella fabric, and relates to environment-friendly fluorine-free waterproof agent umbrella fabric and a production method thereof.

Background

The umbrella is an indispensable daily necessity in daily life, and the use environment of the umbrella has higher requirement on the waterproof effect of the umbrella surface cloth, so that the umbrella factory has higher requirement on the waterproof effect of the umbrella cloth. At present, a common fluorine waterproof agent for umbrella cloth is difficult to attach to the umbrella cloth, so that the waterproof performance (hydrostatic pressure index) of the umbrella cloth is generally only 3 kPa, and the situation that the waterproof performance is reduced and even rain leaks can occur when the umbrella is folded for multiple times after being used. Meanwhile, because the umbrella fabric contains a certain amount of fluorine, the fluorine is easy to cause environmental pollution, and the fluorine-containing umbrella is not easy to recover, so that air, soil and water sources are still polluted no matter garbage treatment modes such as incineration, soil burying or sea filling are adopted, and currently, people pay more attention to health and green problems. Therefore, the market urgently needs to develop environment-friendly fluorine-free umbrella surface cloth.

Disclosure of Invention

The invention solves the problems that the umbrella in the prior art is lowered in waterproof performance and even leaks rain when being folded for multiple times after being used, the umbrella surface cloth contains a certain amount of fluorine, the fluorine is easy to cause environmental pollution, the fluorine-containing umbrella is not easy to recover, and air, soil and water sources are still polluted no matter the umbrella is subjected to incineration, soil burying or sea filling and other garbage treatment modes, and provides a production method of the environment-friendly fluorine-free waterproof agent umbrella surface cloth.

The technical scheme adopted by the invention for solving the technical problems is as follows: a production method of an environment-friendly fluorine-free waterproof agent umbrella surface cloth comprises the following steps:

step one, preparing grey cloth;

desizing and dyeing the grey cloth;

step three: feeding the dyed fabric in the step two into a setting machine for setting;

step four: and (2) performing coating finishing on the shaped fabric, wherein in the coating finishing, 320 glue and soft glue are selected to be halved, 2% of softening agent DOP is added, 3% of bridging agent is used, the used coating comprises 30% of acrylic resin, diluent toluene, ethanolamine, isopropanol, cross-linking agent and promoter, and the weight ratio of the components in the coating is 30% of acrylic resin: diluent toluene: ethanolamine: isopropyl alcohol: a crosslinking agent: accelerator equal to 100: 15: 2: 4: 3: 0.5; the coating speed is 70m/min, and the temperature of each coating is 150 +/-2 ℃; the machine viscosity of the coating is 15000cps, and the glue consumption is 30-33 g/m.

The preparation method comprises the following steps of selecting siloxane compounds as main components of the waterproof agent, selecting mixed liquor compounded by different kinds of siloxane compounds as mother liquor of the waterproof agent, and mixing methyl hydrogen-containing siloxane emulsion, hydroxyl silane emulsion and carboxyl silane emulsion, optimizing the content of each siloxane compound, and increasing the proportion of a stabilizing agent, so that the waterproof agent can be firmly combined on the umbrella surface cloth; the continuous hydrolysis of silane can be realized by adding the acidic regulator, and the continuous processing stability of the waterproof agent is improved by optimizing the acidic condition. The waterproof performance of the fluorine-free waterproof agent umbrella surface cloth is related to the combination degree of the waterproof agent, and main influencing factors comprise the composition of a waterproof agent mother solution, the relative proportion of a stabilizer and the after-finishing mode of the fabric. The main component of the fluorine-free water repellent agent is a silicon-based high-molecular polymer, which is nonionic and is milky liquid in appearance, and the main characteristic is that the waterproof performance of the umbrella surface cloth can be optimized by adjusting the proportion of the components of the mother solution, such as methyl hydrogen-containing siloxane emulsion, hydroxyl silane emulsion, carboxyl silane emulsion and the like, so that the best waterproof performance is achieved. The invention improves the waterproof performance of the umbrella-surface cloth fabric through the after-finishing process, and the basic principle is that silane is continuously hydrolyzed through the adjustment of an acid reagent, so that the stability of the waterproof agent in the processing process and the combination degree of the waterproof agent and the umbrella-surface cloth are improved. The preparation method comprises the following steps of selecting siloxane compounds as main components of the waterproof agent, selecting mixed liquor compounded by different kinds of siloxane compounds as mother liquor of the waterproof agent, and mixing methyl hydrogen-containing siloxane emulsion, hydroxyl silane emulsion and carboxyl silane emulsion, optimizing the content of each siloxane compound, and increasing the proportion of a stabilizing agent, so that the waterproof agent can be firmly combined on the umbrella surface cloth; the continuous hydrolysis of silane can be realized by adding the acidic regulator, and the continuous processing stability of the waterproof agent is improved by optimizing the acidic condition. The waterproof performance of the fluorine-free waterproof agent umbrella surface cloth is related to the combination degree of the waterproof agent, and main influencing factors comprise the composition of a waterproof agent mother solution, the relative proportion of a stabilizer and the after-finishing mode of the fabric. Compared with the conventional umbrella cloth, the umbrella cloth obtained by adopting the fluorine-free waterproof agent has the advantages that the waterproof performance (hydrostatic pressure index) of the cloth cover can reach more than 30 kPa, the waterproof performance is improved by more than 10 times, the firmness of a glue film is still good after the umbrella cloth is folded for 30 times, the umbrella cloth is smooth in hand feeling, the waterproof performance of the cloth cover cannot be reduced, and the service life of the umbrella cloth is greatly prolonged. Compared with the common umbrella cloth on the market, the fluorine content of the fluorine-free waterproof agent umbrella cloth researched and developed by the invention is less than 100 ppm. This has reached the expected production standards and the environmental protection is greatly improved. The invention breaks through the principle of ultraviolet resistance of the traditional umbrella fabric, the developed fluorine-free waterproof agent umbrella fabric realizes complete light blocking by thickening polyacrylic acid black coating glue, really realizes zero transmission of visible light, has super-strong sun-proof and ultraviolet-resistant effects, the UPF value can reach more than 40+, and the shielding rate of UVA and UVB can reach within five ten thousandths.

Preferably, in the third step, when the dyed fabric in the second step is sent to a setting machine for setting, the temperature of the oven is set to be 200 +/-5 ℃, and the retention time of the oven is 18 +/-2 seconds.

Preferably, in the second step, the gray fabric is put into an overflow dyeing machine to be desized and dyed, and the color fastness is more than 4 grade. Putting the grey cloth connected in the step 1 into an overflow dyeing machine for desizing and dyeing, and performing reduction cleaning after color matching; particularly, the color is dyed into blue black, and the color fastness is more than 4 grades; the dyeing process has no other special requirements.

Preferably, in the first step, polyester filament plain cloth is selected, the warp and weft yarn specifications are 50/36F, the warp and weft density is more than 204, and the grey cloth is subjected to end sewing treatment.

Preferably, in step three, the raw materials added in the setting operation comprise SK-90 tear strength improver: compounding and mixing liquid of siloxane compound: water: the weight ratio of the added raw materials is as follows, and the SK-90 tearing strength improver is as follows: compounding and mixing liquid of siloxane compound: water: acid regulator equal to 3: 6: 5: 1. and (3) widening the width and weft straightening of the fabric dyed in the step (2) according to the following processes:

setting the temperature of an oven of a setting machine to be 200 ℃, keeping the time of the oven for 18 seconds, setting and adding 3% of a tearing fastness improver SK-90, and enhancing the tearing prevention effect of the fluorine-free waterproof agent umbrella fabric through the tearing prevention and anti-combing performance of the SK-90; 1 percent of acid regulator is added for shaping, so that the silane is continuously hydrolyzed, and the continuous processing stability of the waterproofing agent is improved.

Preferably, in the fourth step, the hydrostatic pressure index of the cloth cover reaches more than 30 kPa, and after folding for 30 times, the hydrostatic pressure index of the cloth cover still reaches more than 30 kPa, the fluorine content is less than 100 ppm, the UPF value of the cloth cover reaches more than 40+, and the UVA and UVB shielding rate reaches within five ten thousandths. The waterproof performance of the umbrella fabric is also called hydrostatic pressure, which means that the fabric bears continuously rising water pressure under the condition of standard atmospheric pressure due to the resistance encountered when water passes through the fabric until water drops seep out of the back of the fabric, and at the moment, the measured pressure value of the water is the hydrostatic pressure. The practicability of the umbrella is seriously influenced by the waterproof performance of the umbrella surface cloth. The waterproof performance of the umbrella surface cloth needs to be evaluated by various test experiments.

The environment-friendly fluorine-free waterproof agent umbrella cloth is produced by adopting an environment-friendly fluorine-free waterproof agent umbrella cloth production method, and comprises a fabric layer and a coating, wherein the coating comprises 30% of acrylic resin, a diluent of toluene, ethanolamine, isopropanol, a cross-linking agent and an accelerator, and the coating comprises the following components in percentage by weight of 30% of acrylic resin: diluent toluene: ethanolamine: isopropyl alcohol: a crosslinking agent: accelerator equal to 100: 15: 2: 4: 3: 0.5.

the substantial effects of the invention are as follows: compared with the common umbrella cloth on the market, the fluorine content of the fluorine-free waterproof agent umbrella cloth researched and developed by the invention is less than 100 ppm. This has reached the expected production standards and the environmental protection is greatly improved. The invention breaks through the principle of ultraviolet resistance of the traditional umbrella fabric, the developed fluorine-free waterproof agent umbrella fabric realizes complete light blocking by thickening polyacrylic acid black coating glue, really realizes zero transmission of visible light, has super-strong sun-proof and ultraviolet-resistant effects, the UPF value can reach more than 40+, and the shielding rate of UVA and UVB can reach within five ten thousandths.

Detailed Description

The technical solution of the present invention will be further specifically described below by way of specific examples.

Example 1:

a production method of an environment-friendly fluorine-free waterproof agent umbrella surface cloth comprises the following steps:

step one, preparing grey cloth; selecting polyester filament plain cloth, wherein the specification of warp and weft yarns is 50/36F, and the density of the warp and weft yarns is more than 204, and performing end sewing treatment on the grey cloth.

Desizing and dyeing the grey cloth; the grey cloth is put into an overflow dyeing machine for desizing and dyeing, and the color fastness is more than 4 grade.

Step three: feeding the dyed fabric in the step two into a setting machine for setting; and (5) when the dyed fabric in the step two is sent into a setting machine for setting, setting the temperature of an oven to be 200 +/-5 ℃, and setting the retention time of the oven to be 18 +/-2 seconds. The raw materials added during the shaping operation comprise SK-90 tearing strength improver: compounding and mixing liquid of siloxane compound: water: the weight ratio of the added raw materials is as follows, and the SK-90 tearing strength improver is as follows: compounding and mixing liquid of siloxane compound: water: acid regulator equal to 3: 6: 5: 1.

step four: and (2) performing coating finishing on the shaped fabric, wherein in the coating finishing, 320 glue and soft glue are selected to be halved, 2% of softening agent DOP is added, 3% of bridging agent is used, the used coating comprises 30% of acrylic resin, diluent toluene, ethanolamine, isopropanol, cross-linking agent and promoter, and the weight ratio of the components in the coating is 30% of acrylic resin: diluent toluene: ethanolamine: isopropyl alcohol: a crosslinking agent: accelerator equal to 100: 15: 2: 4: 3: 0.5; the coating speed is 70m/min, and the temperature of each coating is 150 +/-2 ℃; the machine viscosity of the coating is about 15000cps, and the glue consumption is 30-33 g/m. The hydrostatic pressure index of the cloth cover reaches more than 30 kPa, and after the cloth cover is folded for 30 times, the hydrostatic pressure index of the cloth cover still reaches more than 30 kPa, the fluorine content is less than 100 ppm, the UPF value of the cloth cover reaches more than 40+, and the UVA and UVB shielding rate reaches within five ten-thousandths.

The environment-friendly fluorine-free waterproof agent umbrella cloth is produced by adopting an environment-friendly fluorine-free waterproof agent umbrella cloth production method, and comprises a fabric layer and a coating, wherein the coating comprises 30% of acrylic resin, a diluent of toluene, ethanolamine, isopropanol, a cross-linking agent and an accelerator, and the coating comprises the following components in percentage by weight of 30% of acrylic resin: diluent toluene: ethanolamine: isopropyl alcohol: a crosslinking agent: accelerator equal to 100: 15: 2: 4: 3: 0.5.

the preparation method comprises the following steps of selecting siloxane compounds as main components of the waterproof agent, selecting mixed liquor compounded by different kinds of siloxane compounds as mother liquor of the waterproof agent, and mixing methyl hydrogen-containing siloxane emulsion, hydroxyl silane emulsion and carboxyl silane emulsion, optimizing the content of each siloxane compound, and increasing the proportion of a stabilizing agent, so that the waterproof agent can be firmly combined on the umbrella surface cloth; the continuous hydrolysis of silane can be realized by adding the acidic regulator, and the continuous processing stability of the waterproof agent is improved by optimizing the acidic condition. The waterproof performance of the fluorine-free waterproof agent umbrella surface cloth is related to the combination degree of the waterproof agent, and main influencing factors comprise the composition of a waterproof agent mother solution, the relative proportion of a stabilizer and the after-finishing mode of the fabric. The main component of the fluorine-free water repellent agent is a silicon-based high-molecular polymer, which is nonionic and is milky liquid in appearance, and the main characteristic is that the waterproof performance of the umbrella surface cloth can be optimized by adjusting the proportion of the components of the mother solution, such as methyl hydrogen-containing siloxane emulsion, hydroxyl silane emulsion, carboxyl silane emulsion and the like, so that the best waterproof performance is achieved. The invention improves the waterproof performance of the umbrella-surface cloth fabric through the after-finishing process, and the basic principle is that silane is continuously hydrolyzed through the adjustment of an acid reagent, so that the stability of the waterproof agent in the processing process and the combination degree of the waterproof agent and the umbrella-surface cloth are improved. The preparation method comprises the following steps of selecting siloxane compounds as main components of the waterproof agent, selecting mixed liquor compounded by different kinds of siloxane compounds as mother liquor of the waterproof agent, and mixing methyl hydrogen-containing siloxane emulsion, hydroxyl silane emulsion and carboxyl silane emulsion, optimizing the content of each siloxane compound, and increasing the proportion of a stabilizing agent, so that the waterproof agent can be firmly combined on the umbrella surface cloth; the continuous hydrolysis of silane can be realized by adding the acidic regulator, and the continuous processing stability of the waterproof agent is improved by optimizing the acidic condition. The waterproof performance of the fluorine-free waterproof agent umbrella surface cloth is related to the combination degree of the waterproof agent, and main influencing factors comprise the composition of a waterproof agent mother solution, the relative proportion of a stabilizer and the after-finishing mode of the fabric. Compared with the conventional umbrella cloth, the umbrella cloth obtained by adopting the fluorine-free waterproof agent has the advantages that the waterproof performance (hydrostatic pressure index) of the cloth cover can reach more than 30 kPa, the waterproof performance is improved by more than 10 times, the firmness of a glue film is still good after the umbrella cloth is folded for 30 times, the umbrella cloth is smooth in hand feeling, the waterproof performance of the cloth cover cannot be reduced, and the service life of the umbrella cloth is greatly prolonged. Compared with the common umbrella cloth on the market, the fluorine content of the fluorine-free waterproof agent umbrella cloth researched and developed by the invention is less than 100 ppm. This has reached the expected production standards and the environmental protection is greatly improved. The invention breaks through the principle of ultraviolet resistance of the traditional umbrella fabric, the developed fluorine-free waterproof agent umbrella fabric realizes complete light blocking by thickening polyacrylic acid black coating glue, really realizes zero transmission of visible light, has super-strong sun-proof and ultraviolet-resistant effects, the UPF value can reach more than 40+, and the shielding rate of UVA and UVB can reach within five ten thousandths.

The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit of the invention as set forth in the claims.

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