阅读说明：本技术 电磁继电器 (Electromagnetic relay ) 是由 大塚航平 箕轮亮太 岩坂博之 针持裕之 小川真一 川口直树 于 2020-08-28 设计创作，主要内容包括：一种电磁继电器,本发明的电磁继电器的1对固定端子分别包含内部端子、外部端子和固定触点。外部端子包括外部连接部,从壳体向外部突出。可动接触片包括与固定触点相对配置的1对可动触点,可动触点被设置成能够在与固定触点接触的接触方向和从固定触点离开的分离方向上移动。壳体包括在可动接触片的移动方向上延伸的侧部。外部端子配置为,从侧部向壳体的外部突出,并且在移动方向上的外部端子的高度位置,与外部端子相同高度位置的、1对固定端子的宽度方向上的侧部的两端相比,外部端子不向宽度方向的外侧突出。外部连接部在宽度方向以及1对固定端子的厚度方向的至少一方形成为比内部端子大。(An electromagnetic relay, 1 pair of fixed terminals of the electromagnetic relay of the invention includes the internal terminal, external terminal and fixed contact separately. The external terminal includes an external connection portion protruding from the housing to the outside. The movable contact piece includes 1 pair of movable contacts disposed opposite to the fixed contacts, and is provided to be movable in a contact direction of contacting with the fixed contacts and a separation direction of separating from the fixed contacts. The housing includes a side portion extending in a moving direction of the movable contact piece. The external terminal is arranged to protrude from the side portion to the outside of the housing, and is arranged so that the external terminal does not protrude to the outside in the width direction at the height position of the external terminal in the moving direction than both ends of the side portion in the width direction of 1 pair of the fixed terminals at the same height position of the external terminal. The external connection portion is formed larger than the internal terminal in at least one of a width direction and a thickness direction of 1 pair of fixed terminals.)

1. An electromagnetic relay is characterized in that the electromagnetic relay is provided with a coil,

a housing;

a plate-shaped 1 pair of fixed terminals including an internal terminal located inside the housing, an external terminal including an external connection portion and protruding from the housing to the outside, and a fixed contact disposed on the internal terminal;

a movable contact piece including 1 pair of movable contacts arranged to face the fixed contacts, the movable contacts being provided to be movable in a contact direction to be brought into contact with the fixed contacts and a separation direction to be separated from the fixed contacts;

a drive shaft connected to the movable contact piece; and the number of the first and second groups,

a driving device for moving the movable contact piece through the driving shaft,

the housing includes a side portion extending in a moving direction of the movable contact piece,

the external terminal is arranged so that the external terminal does not protrude outward in the width direction at a height position of the external terminal in the moving direction, compared with both ends of the side portion in the width direction of 1 pair of the fixed terminals at the same height position of the external terminal,

the external connection portion is formed larger than the internal terminal in at least one of the width direction and the thickness direction of 1 pair of the fixed terminals.

2. The electromagnetic relay according to claim 1,

the external terminal includes a connection portion connecting the internal terminal with the external connection portion,

the dimension of the connecting portion in the width direction is smaller than the dimension of the external connecting portion in the width direction.

3. The electromagnetic relay according to claim 1,

the external terminal includes a connection portion connecting the internal terminal with the external connection portion,

the dimension of the connecting portion in the thickness direction is smaller than the dimension of the external connecting portion in the thickness direction.

4. An electromagnetic relay according to any one of claims 1 to 3,

the external connection portion includes a fixing portion for fixing another terminal, and has a contact region of 0.4r or more around the fixing portion when a radius of the fixing portion is defined as r.

5. The electromagnetic relay according to claim 4,

the fixing portion is a circular hole penetrating in the thickness direction.

6. The electromagnetic relay according to claim 4,

the fixing portion is an externally threaded portion extending in the thickness direction.

Technical Field

The present invention relates to an electromagnetic relay.

Background

Conventionally, an electromagnetic relay that opens and closes an electric circuit is known. The electromagnetic relay described in japanese patent application laid-open No. 2019-083175 is a plunger-type electromagnetic relay, and a fixed terminal including a fixed contact is constituted by a plate-shaped terminal.

In an electromagnetic relay, since the current-carrying capacity is reduced by heat generated at the time of energization, it is necessary to efficiently release the heat generated at the time of energization to the outside.

Disclosure of Invention

The invention provides an electromagnetic relay with excellent heat dissipation in an electromagnetic relay provided with a plate-shaped fixed terminal.

An electromagnetic relay according to an embodiment of the present invention includes a case, 1 pair of fixed terminals, a movable contact piece, a drive shaft, and a drive device. The 1 pair of fixed terminals are plate-shaped. The 1 pair of fixed terminals includes an internal terminal and an external terminal and a fixed terminal, respectively. The inner terminal is located inside the housing. The external terminal includes an external connection portion protruding from the housing to the outside. The movable contact piece includes 1 pair of movable contacts disposed opposite to the fixed contacts. The movable contact piece is provided so as to be movable in a contact direction in which the movable contact is brought into contact with the fixed contact and a separation direction in which the movable contact is separated from the fixed contact. The driving device moves the movable contact piece through the driving shaft. The housing includes a side portion extending in a moving direction of the movable contact piece. The external terminal protrudes from the side portion to the outside of the housing. The external terminals are arranged so that the external terminals do not protrude outward in the width direction at the height position of the external terminals in the moving direction of the movable contact piece, compared with both ends of the side portions in the width direction of 1 pair of the fixed terminals at the same height position of the external terminals. The external connection portion is formed larger than the internal terminal in at least one of a width direction and a thickness direction of 1 pair of fixed terminals.

In the electromagnetic relay, the external connection portion of the external terminal is formed larger than the internal terminal in at least one of the width direction and the thickness direction of the fixed terminal. Accordingly, the surface area of the fixed terminal exposed to the outside is larger than that of the fixed terminal having a uniform width and a uniform thickness, and therefore, heat generated by the fixed terminal during energization can be effectively released to the outside of the housing. That is, the heat dissipation of the electromagnetic relay can be improved by the external connection portion of the fixed terminal. Thus, an electromagnetic relay having excellent heat dissipation performance can be provided in an electromagnetic relay including plate-shaped fixed terminals.

In addition, for example, since the contact area with another terminal connected to the external connection portion is increased, the heat dissipation performance is further improved, and stable contact with another terminal can be ensured. Further, since the external terminals are arranged so as not to protrude outward in the width direction than both ends of the side portions in the width direction of the pair of fixed terminals 1, the space around the side portions is less likely to interfere with the external terminals than in the case where the external terminals protrude outward in the width direction than the side portions. This enables effective use of the space around the side portion.

The external terminal may also include a connection portion connecting the internal terminal and the external connection portion. The dimension of the connecting portion in the width direction may also be smaller than the dimension of the external connecting portion in the width direction.

The external terminal may also include a connection portion connecting the internal terminal and the external connection portion. The dimension of the connecting portion in the thickness direction may also be smaller than the dimension of the external connecting portion in the thickness direction.

The external connection portion may include a fixing portion for fixing another terminal, and when the radius of the fixing portion is r, a contact region of 0.4r or more may be provided around the fixing portion. In this case, when the other terminal is connected by being brought into contact with the external connection portion, a contact area equal to or larger than the area of the fixing portion can be secured, and therefore, stable contact with the other terminal can be secured.

The fixing portion may be a circular hole penetrating in the thickness direction.

The fixing portion may be a male screw portion extending in the thickness direction.

Drawings

Fig. 1 is a schematic sectional view of an electromagnetic relay.

Fig. 2 is a schematic view of the electromagnetic relay viewed from above.

Fig. 3 is a schematic view when another terminal is connected to the external connection portion.

Fig. 4 is a schematic view of the fixed terminal viewed from above.

Fig. 5 is a schematic sectional view of an electromagnetic relay according to another embodiment.

Fig. 6 is a schematic sectional view of an electromagnetic relay according to another embodiment.

Fig. 7 is a schematic sectional view of an electromagnetic relay according to another embodiment.

Detailed Description

Hereinafter, an embodiment of an electromagnetic relay according to an embodiment of the present invention will be described with reference to the drawings. Fig. 1 is a schematic sectional view of an electromagnetic relay 100. As shown in fig. 1, the electromagnetic relay 100 includes a housing 2, a contact device 3, and a driving device 4.

In addition, in the explanation with reference to the drawings, for the sake of easy understanding of the explanation, the upper side in fig. 1 is referred to as "upper", the lower side is referred to as "lower", the left side is referred to as "left", and the right side is referred to as "right". The front side of the paper surface of fig. 1 is referred to as "front", and the back side of the paper surface of fig. 1 is referred to as "back". These directions are defined for convenience of explanation, and do not limit the arrangement direction of the electromagnetic relay 100.

The housing 2 is a substantially rectangular box-shaped case and is made of an insulating material. The contact device 3 and the drive device 4 are housed in the housing 2.

The housing 2 includes a side portion 15 extending in a moving direction of the movable contact piece 10 described later. Here, the side portion 15 extends in the vertical direction.

The side portion 15 includes a left side portion 15a, a right side portion 15b, a front side portion 15c, and a rear side portion 15 d. The left side portion 15a and the right side portion 15b extend in the vertical direction and the front-rear direction, and are disposed opposite to each other in the left-right direction. The front portion 15c and the rear portion 15d extend in the vertical direction and the horizontal direction, and are disposed to face each other in the front-rear direction.

The contact device 3 includes fixed terminals 6, 7, a movable contact piece 10, and a movable mechanism 11. The fixed terminals 6 and 7 are examples of 1 pair of fixed terminals.

The fixed terminals 6 and 7 are plate-shaped terminals and are formed of a material having conductivity. The fixed terminals 6, 7 extend in the left-right direction. The fixed terminal 6 and the fixed terminal 7 are arranged with a space therebetween in the left-right direction.

The fixed terminal 6 includes an internal terminal 6a, an external terminal 6b, a connecting portion 6c, and a fixed contact 6 d. The inner terminal 6a is located inside the housing 2. The external terminal 6b protrudes from the housing 2 to the outside. Specifically, the external terminal 6b protrudes from the side portion 15 to the outside of the housing 2. In the present embodiment, the external terminal 6b protrudes from the left side portion 15 a.

The external terminal 6b is arranged such that, at the height position of the external terminal 6b in the moving direction of the movable contact piece 10, the external terminal 6b does not protrude outward in the width direction as compared with both ends E1 of the left side portion 15a in the width direction (hereinafter, simply referred to as "width direction") of the fixed terminal 6 at the same height position as the external terminal 6 b. That is, both ends E1 of the side portion 15 are located at the same height position as the external terminal 6b in the moving direction of the movable contact piece 10 and at positions further outward in the width direction than the external terminal 6 b. In the present embodiment, the width direction coincides with the front-rear direction. The widthwise outer side refers to a direction away from the center of the fixed terminal 6 in the width direction. In the present embodiment, the entire external terminal 6b is arranged so as not to protrude outward in the width direction from both ends E1 of the left side portion 15a in the width direction.

The external terminal 6b includes an external connection portion 61. As shown in fig. 3, the external connection portion 61 is connected to another terminal 30 such as a bus bar. The external connection portion 61 is formed larger than the internal terminal 6a in at least one of the width direction and the thickness direction of the fixed terminal 6 (hereinafter, simply referred to as "thickness direction"). In the present embodiment, the thickness direction coincides with the vertical direction. In the present embodiment, as shown in fig. 2, the external connection portion 61 is formed to be larger than the internal terminal 6a in the width direction. That is, the dimension of the external connection portion 61 in the width direction is larger than the dimension of the internal terminal 6a in the width direction. The thickness of the external connection portion 61 is equal to the thickness of the internal terminal 6 a.

The external connection portion 61 includes a fixing portion 61a for fixing the other terminal 30. The fixing portion 61a is a circular hole penetrating in the thickness direction of the fixed terminal 6. A fixing member such as a bolt, not shown, fixes the other terminal 30 to the external connection portion 61 by the fixing member via the fixing portion 61 a.

As shown in fig. 4, when the radius of the fixing portion 61a is r, the external connection portion 61 preferably has a contact area a of 0.4r or more around the fixing portion 61 a. The contact region a is a region that is in contact with the other terminal 30 when the fixing portion 61a is fixed to the other terminal 30. Accordingly, when the other terminal 30 is connected by being brought into contact with the external connection portion 61, a contact area equal to or larger than the area of the fixing portion 61a can be secured, and therefore, stable contact with the other terminal 30 can be secured.

The connection portion 6c connects the internal terminal 6a and the external connection portion 61. The connecting portion 6c is integrated with the internal terminal 6a and the external terminal 6 b. As for the connecting portion 6c, the dimension of the connecting portion 6c in the width direction is smaller than the dimension of the external connecting portion 61 in the width direction. That is, the dimension of the external connection portion 61 in the front-rear direction is larger than the dimension of the internal terminal 6a in the front-rear direction. The dimension of the connecting portion 6c in the width direction is equal to the dimension of the internal terminal 6a in the width direction. The thickness of the connecting portion 6c is equal to the thickness of the internal terminal 6 a.

The fixed contact 6d is formed of a material having conductivity. The fixed contact 6d is disposed in the housing 2. The fixed contact 6d is disposed in the internal terminal 6 a. The fixed contact 6d is separate from the fixed terminal 6. The fixed contact 6d may be integrated with the fixed terminal 6.

The fixed terminal 7 includes an internal terminal 7a, an external terminal 7b, a connecting portion 7c, and a fixed contact 7 d. The external terminal 7b includes an external connection portion 71. The external connection portion 71 includes a fixing portion 71 a. Since the fixed terminal 7 and the fixed terminal 6 are bilaterally symmetrical with each other with a drive shaft 21 to be described later interposed therebetween, detailed description of each of these structures is omitted. The external terminal 7b is arranged such that, at the height position of the external terminal 7b in the moving direction of the movable contact piece 10, the external terminal 7b does not protrude outward in the width direction compared to both ends E2 of the right side portion 15b in the width direction of the fixed terminal 7 at the same height position as the external terminal 7 b.

The movable contact piece 10 is a plate-like member long in one direction, and extends in the left-right direction in the housing 2. In the present embodiment, the longitudinal direction of the movable contact piece 10 coincides with the left-right direction. The short side direction of the movable contact 10 coincides with the front-rear direction. The movable contact piece 10 is formed of a material having electrical conductivity.

The movable contact piece 10 includes movable contacts 10a, 10 b. Movable contacts 10a and 10b are examples of 1 pair of movable contacts. The movable contact 10a is disposed at a position facing the fixed contact 6d and is capable of contacting the fixed contact 6 d. The movable contact 10b is arranged at a distance from the movable contact 10a in the left-right direction. The movable contact 10b is disposed at a position facing the fixed contact 7d and is capable of contacting the fixed contact 7 d. The movable contacts 10a and 10b are formed of a material having conductivity. The movable contacts 10a and 10b are separate from the movable contact piece 10. The movable contacts 10a and 10b may be integrated with the movable contact piece 10.

The movable contact piece 10 is provided so as to be movable in a contact direction Z1 in which the movable contacts 10a, 10b are in contact with the fixed contacts 6d, 7d and a separation direction Z2 in which the movable contacts 10a, 10b are separated from the fixed contacts 6 d. The contact direction Z1 is the upper direction in fig. 1. The separation direction Z2 is downward in fig. 1. Therefore, the contact direction Z1 and the separation direction Z2 are parallel with respect to the up-down direction. The contact direction Z1 and the separation direction Z2 are examples of the moving direction of the movable contact piece 10.

The movable mechanism 11 supports the movable contact piece 10. The movable mechanism 11 is provided so as to be movable between a closed position where the fixed contacts 6d, 7d are in contact with the movable contacts 10a, 10b and an open position where the fixed contacts 6d, 7d are separated from the movable contacts 10a, 10 b. That is, the movable mechanism 11 is provided so as to be movable in the contact direction Z1 and the separation direction Z2.

The movable mechanism 11 includes a drive shaft 21, a first holding member 22, a second holding member 23, and a contact spring 24. The drive shaft 21 is coupled to the movable contact piece 10. The drive shaft 21 extends in the vertical direction and penetrates the movable contact piece 10 in the vertical direction. The drive shaft 21 is provided movably in the contact direction Z1 and the separation direction Z2.

The first holding member 22 is fixed to the drive shaft 21 on the contact direction Z1 side of the movable contact piece 10. The first holding member 22 can be in contact with the movable contact piece 10. The second holding member 23 is fixed to the drive shaft 21 on the separation direction Z2 side of the movable contact piece 10. The contact spring 24 is disposed between the movable contact piece 10 and the second holding member 23. The contact spring 24 biases the movable contact piece 10 in the contact direction Z1 via the second holding member 23.

The driving device 4 moves the movable mechanism 11 to the closed position and the open position by an electromagnetic force. The driving device 4 moves the movable contact piece 10 in the contact direction Z1 and the separation direction Z2 via the driving shaft 21. The driving device 4 includes a coil 31, a movable iron core 32, a fixed iron core 33, a yoke 34, and a return spring 35.

When the coil 31 is excited by applying a voltage, an electromagnetic force is generated to move the movable iron core 32 in the contact direction Z1. The movable iron core 32 is connected to the drive shaft 21 so as to be movable integrally therewith. The fixed core 33 is disposed at a position facing the movable core 32. The yoke 34 is disposed so as to surround the coil 31. The return spring 35 is disposed between the movable iron core 32 and the fixed iron core 33. The return spring 35 biases the movable iron core 32 in the separation direction Z2.

In the electromagnetic relay 100 having the above-described configuration, the external connection portion 61 of the external terminal 6b is formed larger than the internal terminal 6a in at least one of the width direction and the thickness direction. Accordingly, compared to the case where the fixed terminal 6 is formed with a uniform width and a uniform thickness, the surface area of the fixed terminal 6 exposed to the outside is increased, and therefore, heat generated by the fixed terminal 6 during energization can be effectively released to the outside of the housing 2. That is, the heat dissipation of the electromagnetic relay 100 can be improved by the external connection portion 61 of the fixed terminal 6. Thus, the electromagnetic relay 100 provided with the plate-like fixed terminal 6 can provide an electromagnetic relay having excellent heat dissipation properties. In addition, in the fixed terminal 7, the heat radiation performance of the electromagnetic relay 100 can be improved by the external connection portion 71.

Further, since the contact area with the other terminal 30 connected to the external connection portion 61 is increased, the heat radiation performance is further improved, and stable contact with the other terminal 30 can be ensured. Further, since the external terminal 6b is arranged so as not to protrude outward in the width direction than the both ends E1 of the left side portion 15a in the width direction, the space around the both ends of the side portion 15 in the width direction is less likely to be disturbed by the external terminal 6b than in the case where the external terminal 6b protrudes outward in the width direction than the side portion 15. This enables effective use of the space around both ends of the side portion 15 in the width direction.

While the embodiment of the electromagnetic relay according to the embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the present invention.

The shape of the external connection portions 61 and 71 is not limited to the above embodiment. For example, as shown in fig. 5, the external connection portions 61 and 71 may be formed to be larger than the internal terminals 6a and 7a in the thickness direction. That is, the size of the external connection portions 61 and 71 in the thickness direction may be larger than the size of the internal terminals 6a and 7a in the thickness direction. Alternatively, the external connection portions 61 and 71 may be formed larger than the internal terminals 6a and 7a in the width direction and the thickness direction. As shown in fig. 6, the external connection portions 61 and 71 may be formed larger than the internal terminals 6a and 7a in the thickness direction by bending the external terminals 6b and 7b of the fixed terminals 6 and 7.

The fixing portions 61a and 71a are not limited to the hole shape. For example, the fixing portions 61a and 71a may be formed of a flat surface having no hole. As shown in fig. 5, the fixing portions 61a and 71a may be screw holes having female screws formed on the inner peripheral surfaces thereof. As shown in fig. 7, the fixing portions 61a and 71a may be male screw portions extending in the thickness direction. For example, the fixing portions 61a and 71a may be constituted by bolts or the like to be joined to the external connection portions 61 and 71. In this case, when the radius of the male screw portion is r, the external connection portions 61 and 71 preferably have a contact area a of 0.4r or more around the male screw portion.

In the above embodiment, the fixed terminals 6 and 7 are formed in a bilaterally symmetrical shape with the drive shaft 21 interposed therebetween, but the fixed terminals 6 and 7 do not necessarily have to be formed in a bilaterally symmetrical shape. For example, the light source may be symmetrical in the left-right direction and the front-back direction. Further, the fixing portions 61a and 71a are formed near the center of the external connection portions 61 and 71, but the fixing portions 61a and 71a may be formed at positions offset in a predetermined direction.

In the above embodiment, the electromagnetic relay is configured such that the movable contacts 10a and 10b are pushed toward the fixed contacts 6d and 7d, but the present invention may be applied to an electromagnetic relay configured such that the movable contacts 10a and 10b are pulled toward the fixed contacts 6d and 7 d.