阅读说明：本技术 卷绕型电容器封装结构及其制作方法 (Winding type capacitor packaging structure and manufacturing method thereof ) 是由 林杰 苏忠瑞 林清封 陈明宗 于 2020-03-17 设计创作，主要内容包括：一种卷绕型电容器封装结构及其制作方法。卷绕型电容器封装结构包括一卷绕式组件、一封装组件以及一导电组件。卷绕式组件包括一卷绕式正极导电箔片以及一卷绕式负极导电箔片。卷绕式组件被包覆在封装组件的内部。导电组件包括电性接触卷绕式正极导电箔片的一第一导电接脚以及电性接触卷绕式负极导电箔片的一第二导电接脚。封装组件包括一壳体结构、一填充胶体以及一底端封闭结构。壳体结构具有用于容置卷绕式组件的一容置空间,且填充胶体填充在容置空间内且包覆卷绕式组件。底端封闭结构设置在壳体结构的底部,以承载卷绕式组件且封闭容置空间。借此,底端封闭结构能紧连于填充胶体且被填充胶体所固定,而不需要利用其它额外的固定结构。(A winding type capacitor packaging structure and a manufacturing method thereof. The wound capacitor package structure includes a wound device, a package device and a conductive device. The wound assembly includes a wound positive conductive foil and a wound negative conductive foil. The reel-up module is housed inside the package module. The conductive assembly comprises a first conductive pin electrically contacted with the wound anode conductive foil and a second conductive pin electrically contacted with the wound cathode conductive foil. The packaging assembly comprises a shell structure, a filling colloid and a bottom end closed structure. The shell structure is provided with an accommodating space for accommodating the winding type assembly, and the filling colloid is filled in the accommodating space and coats the winding type assembly. The bottom end sealing structure is arranged at the bottom of the shell structure to bear the winding type assembly and seal the accommodating space. Therefore, the bottom end closed structure can be tightly connected with the filling colloid and fixed by the filling colloid without using other additional fixing structures.)

1. A wound capacitor package, comprising:

a wound assembly comprising a wound positive conductive foil, a wound negative conductive foil, and two wound separator foils;

the winding type assembly is wrapped inside the packaging assembly; and

a conductive assembly including a first conductive pin in electrical contact with the wound positive conductive foil and a second conductive pin in electrical contact with the wound negative conductive foil;

wherein one of the two wound separator foils is disposed between the wound positive conductive foil and the wound negative conductive foil, and one of the wound positive conductive foil and the wound negative conductive foil is disposed between the two wound separator foils;

the first conductive pin comprises a first embedded part and a first exposed part, wherein the first embedded part is wrapped in the packaging assembly, the first exposed part is exposed outside the packaging assembly, and the second conductive pin comprises a second embedded part and a second exposed part;

the packaging assembly comprises a shell structure, a filling colloid and a bottom end closed structure, wherein the shell structure is provided with an accommodating space for accommodating the winding assembly, and the filling colloid is filled in the accommodating space and coats the winding assembly;

the bottom end closed structure is arranged at the bottom of the shell structure to bear the winding type assembly and seal the accommodating space, and is surrounded by the shell structure and tightly connected with the filling colloid.

2. The package structure of claim 1, wherein the encapsulant comprises a first encapsulant and a second encapsulant connected to the first encapsulant, the bottom end cap structure is tightly connected to the first encapsulant, and the second encapsulant and the bottom end cap structure are separated from each other and do not contact each other; wherein, a first water vapor barrier layer and a second water vapor barrier layer are respectively arranged on two opposite surfaces of the bottom end closing structure, and the first water vapor barrier layer is tightly connected with the first filling rubber material; the viscosity coefficient of the first filling adhesive material is greater than that of the second filling adhesive material, and the heat conductivity coefficient of the first filling adhesive material is greater than, equal to or less than that of the second filling adhesive material; wherein a first surrounding area of the roll-to-roll assembly surrounded by the first filling adhesive material is smaller than a second surrounding area of the roll-to-roll assembly surrounded by the second filling adhesive material; wherein, the bottom enclosed construction has two at least trompils, first electrically conductive pin bury the portion in first with the electrically conductive pin of second bury the portion and set up respectively the bottom enclosed construction the inside of two at least trompils, just first electrically conductive pin first exposed portion with the electrically conductive pin of second exposed portion sets up respectively the bottom enclosed construction the outside of two at least trompils.

3. The wound capacitor package of claim 1, further comprising: the protective bottom cover is arranged at the bottom of the shell structure and is matched with the shell structure; wherein the protective bottom cover comprises a covering part for protecting the bottom end closing structure and a matching part for matching with the housing structure, the covering part of the protective bottom cover is arranged at the bottom of the housing structure to contact and cover the bottom end closing structure, and the matching part of the protective bottom cover extends upwards from the outer periphery of the covering part to surround and contact the housing structure; the bottom end sealing structure is provided with at least two openings, the protection bottom cover is provided with at least two through holes, the first embedded part of the first conductive pin and the second embedded part of the second conductive pin are respectively arranged in the bottom end sealing structure and the at least two openings and the at least two through holes, and the first exposed part of the first conductive pin and the second exposed part of the second conductive pin are respectively arranged in the bottom end sealing structure and the at least two openings and the at least two through holes.

4. A wound capacitor package, comprising:

a wound assembly comprising a wound positive conductive foil and a wound negative conductive foil;

the winding type assembly is wrapped inside the packaging assembly; and

a conductive assembly including a first conductive pin in electrical contact with the wound positive conductive foil and a second conductive pin in electrical contact with the wound negative conductive foil;

the packaging assembly comprises a shell structure, a filling colloid and a bottom end closed structure, wherein the shell structure is provided with an accommodating space for accommodating the winding assembly, and the filling colloid is filled in the accommodating space and coats the winding assembly;

the bottom end closed structure is arranged at the bottom of the shell structure to bear the winding type assembly and seal the accommodating space, and is surrounded by the shell structure and tightly connected with the filling colloid.

5. The package structure of claim 4, wherein the encapsulant comprises a first encapsulant and a second encapsulant connected to the first encapsulant, the bottom end cap structure is tightly connected to the first encapsulant, and the second encapsulant and the bottom end cap structure are separated from each other and do not contact each other; wherein, a first water vapor barrier layer and a second water vapor barrier layer are respectively arranged on two opposite surfaces of the bottom end closing structure, and the first water vapor barrier layer is tightly connected with the first filling rubber material; the viscosity coefficient of the first filling adhesive material is greater than that of the second filling adhesive material, and the heat conductivity coefficient of the first filling adhesive material is greater than, equal to or less than that of the second filling adhesive material; wherein a first surrounding area of the roll-to-roll assembly surrounded by the first filling adhesive material is smaller than a second surrounding area of the roll-to-roll assembly surrounded by the second filling adhesive material; wherein, the bottom enclosed construction has two at least trompils, a first portion of burying of first electrically conductive pin with a second portion of burying of the electrically conductive pin of second sets up respectively the bottom enclosed construction the inside of two at least trompils, just a first exposed portion of first electrically conductive pin with a second exposed portion of the electrically conductive pin of second sets up respectively the bottom enclosed construction the outside of two at least trompils.

6. The wound capacitor package of claim 4, further comprising: the protective bottom cover is arranged at the bottom of the shell structure and is matched with the shell structure; wherein the protective bottom cover comprises a covering part for protecting the bottom end closing structure and a matching part for matching with the housing structure, the covering part of the protective bottom cover is arranged at the bottom of the housing structure to contact and cover the bottom end closing structure, and the matching part of the protective bottom cover extends upwards from the outer periphery of the covering part to surround and contact the housing structure; the bottom end sealing structure is provided with at least two openings, the protection bottom cover is provided with at least two through holes, a first embedded part of the first conductive pin and a second embedded part of the second conductive pin are arranged in the bottom end sealing structure respectively, the at least two openings and the at least two through holes, and a first exposed part of the first conductive pin and a second exposed part of the second conductive pin are arranged in the bottom end sealing structure respectively.

7. A manufacturing method of a winding type capacitor packaging structure is characterized by comprising the following steps:

providing an initial capacitor packaging structure, wherein the initial capacitor packaging structure comprises a winding type component, a shell structure, a filling colloid and a conductive component;

placing the coiled component, the filling colloid and a part of the conductive component into the interior of the shell structure;

placing a bottom end closing structure into the shell structure, so that the bottom end closing structure is stuck by the filling colloid; and

hardening the filling colloid to ensure that the bottom end closed structure is fixed by the filling colloid, thereby completing the manufacture of the winding type capacitor packaging structure;

wherein the winding type capacitor package structure includes: the winding assembly comprises a winding type positive electrode conductive foil and a winding type negative electrode conductive foil, and the conductive assembly comprises a first conductive pin and a second conductive pin, wherein the first conductive pin is electrically contacted with the winding type positive electrode conductive foil;

the packaging assembly comprises a shell structure, a filling colloid and a bottom end closed structure, wherein the shell structure is provided with an accommodating space for accommodating the winding assembly, and the filling colloid is filled in the accommodating space and coats the winding assembly;

the bottom end closed structure is arranged at the bottom of the shell structure to bear the winding type assembly and seal the accommodating space, and is surrounded by the shell structure and tightly connected with the filling colloid.

8. The method as claimed in claim 7, wherein the encapsulant comprises a first encapsulant and a second encapsulant connected to the first encapsulant, the bottom end cap structure is tightly connected to the first encapsulant, and the second encapsulant and the bottom end cap structure are separated from each other and do not contact each other; wherein, a first water vapor barrier layer and a second water vapor barrier layer are respectively arranged on two opposite surfaces of the bottom end closing structure, and the first water vapor barrier layer is tightly connected with the first filling rubber material; the viscosity coefficient of the first filling adhesive material is greater than that of the second filling adhesive material, and the heat conductivity coefficient of the first filling adhesive material is greater than, equal to or less than that of the second filling adhesive material; wherein a first surrounding area of the roll-to-roll assembly surrounded by the first filling adhesive material is smaller than a second surrounding area of the roll-to-roll assembly surrounded by the second filling adhesive material; wherein, the bottom enclosed construction has two at least trompils, a first portion of burying of first electrically conductive pin with a second portion of burying of the electrically conductive pin of second sets up respectively the bottom enclosed construction the inside of two at least trompils, just a first exposed portion of first electrically conductive pin with a second exposed portion of the electrically conductive pin of second sets up respectively the bottom enclosed construction the outside of two at least trompils.

9. The method of manufacturing a wound capacitor package of claim 7, further comprising: a protective bottom cover is provided at the bottom of the housing structure to cooperate with the housing structure.

10. The method of making a wraparound capacitor packaging structure of claim 9, wherein the protective bottom cover includes a cover portion for protecting the bottom end closure structure and a mating portion for mating with the case structure, the cover portion of the protective bottom cover is disposed at a bottom of the case structure to contact and cover the bottom end closure structure, and the mating portion of the protective bottom cover extends upwardly from an outer periphery of the cover portion to surround and contact the case structure; the bottom end sealing structure is provided with at least two openings, the protection bottom cover is provided with at least two through holes, a first embedded part of the first conductive pin and a second embedded part of the second conductive pin are arranged in the bottom end sealing structure respectively, the at least two openings and the at least two through holes, and a first exposed part of the first conductive pin and a second exposed part of the second conductive pin are arranged in the bottom end sealing structure respectively.

Technical Field

The present invention relates to a capacitor package structure and a method for fabricating the same, and more particularly, to a winding type capacitor package structure and a method for fabricating the same.

Background

Capacitors have been widely used in basic components of consumer appliances, computer motherboards, power supplies, communication products, automobiles, etc., and their main functions include filtering, bypassing, rectifying, coupling, decoupling, phase inversion, etc., which are one of the indispensable components in electronic products. The capacitor has different forms according to different materials and applications, including aluminum electrolytic capacitor, tantalum electrolytic capacitor, multilayer ceramic capacitor, wound or stacked solid electrolytic capacitor, and thin film capacitor. Conventionally, a wound solid electrolytic capacitor includes a capacitor module, a housing member, and a sealing member. The capacitor module is wound with an anode foil connected to an anode terminal and a cathode foil connected to a cathode terminal through an insulating material. The housing member has an opening and can house the capacitor element. The sealing component is provided with a through hole for the penetration of the anode terminal and the cathode terminal and a sealing part capable of sealing the containing component. However, the winding type capacitor in the related art still has room for improvement.

Disclosure of Invention

The present invention provides a winding type capacitor package structure and a method for manufacturing the same, which aims to overcome the defects of the prior art.

In order to solve the above technical problem, one of the technical solutions of the present invention is to provide a winding type capacitor package structure, which includes: a winding assembly, a packaging assembly and a conductive assembly. The wound assembly includes a wound positive conductive foil, a wound negative conductive foil, and two wound separator foils. The roll-to-roll assembly is wrapped inside the package assembly. The conductive assembly comprises a first conductive pin electrically contacted with the coiled positive conductive foil and a second conductive pin electrically contacted with the coiled negative conductive foil. Wherein one of the two wound separator foils is disposed between the wound positive conductive foil and the wound negative conductive foil, and one of the wound positive conductive foil and the wound negative conductive foil is disposed between the two wound separator foils; the first conductive pin comprises a first embedded part and a first exposed part, wherein the first embedded part is wrapped in the packaging assembly, the first exposed part is exposed outside the packaging assembly, and the second conductive pin comprises a second embedded part and a second exposed part; the packaging assembly comprises a shell structure, a filling colloid and a bottom end closed structure, wherein the shell structure is provided with an accommodating space for accommodating the winding assembly, and the filling colloid is filled in the accommodating space and coats the winding assembly; the bottom end closed structure is arranged at the bottom of the shell structure to bear the winding type assembly and seal the accommodating space, and is surrounded by the shell structure and tightly connected with the filling colloid.

Furthermore, the filling rubber body comprises a first filling rubber material and a second filling rubber material connected with the first filling rubber material, the bottom end closing structure is tightly connected with the first filling rubber material, and the second filling rubber material and the bottom end closing structure are separated from each other and are not in contact with each other; wherein, a first water vapor barrier layer and a second water vapor barrier layer are respectively arranged on two opposite surfaces of the bottom end closing structure, and the first water vapor barrier layer is tightly connected with the first filling rubber material; the viscosity coefficient of the first filling adhesive material is greater than that of the second filling adhesive material, and the heat conductivity coefficient of the first filling adhesive material is greater than, equal to or less than that of the second filling adhesive material; wherein a first surrounding area of the roll-to-roll assembly surrounded by the first filling adhesive material is smaller than a second surrounding area of the roll-to-roll assembly surrounded by the second filling adhesive material; wherein, the bottom enclosed construction has two at least trompils, first electrically conductive pin bury the portion in first with the electrically conductive pin of second bury the portion and set up respectively the bottom enclosed construction the inside of two at least trompils, just first electrically conductive pin first exposed portion with the electrically conductive pin of second exposed portion sets up respectively the bottom enclosed construction the outside of two at least trompils.

Still further, the winding type capacitor package structure further includes: a protective bottom cover disposed at the bottom of the housing structure to cooperate with the housing structure; wherein the protective bottom cover comprises a covering part for protecting the bottom end closing structure and a matching part for matching with the housing structure, the covering part of the protective bottom cover is arranged at the bottom of the housing structure to contact and cover the bottom end closing structure, and the matching part of the protective bottom cover extends upwards from the outer periphery of the covering part to surround and contact the housing structure; the bottom end sealing structure is provided with at least two openings, the protection bottom cover is provided with at least two through holes, the first embedded part of the first conductive pin and the second embedded part of the second conductive pin are respectively arranged in the bottom end sealing structure and the at least two openings and the at least two through holes, and the first exposed part of the first conductive pin and the second exposed part of the second conductive pin are respectively arranged in the bottom end sealing structure and the at least two openings and the at least two through holes.

In order to solve the above technical problem, another technical solution of the present invention is to provide a winding type capacitor package structure, which includes: a winding assembly, a packaging assembly and a conductive assembly. The wound assembly includes a wound positive conductive foil and a wound negative conductive foil. The roll-to-roll assembly is wrapped inside the package assembly. The conductive assembly comprises a first conductive pin electrically contacted with the coiled positive conductive foil and a second conductive pin electrically contacted with the coiled negative conductive foil. The packaging assembly comprises a shell structure, a filling colloid and a bottom end closed structure, wherein the shell structure is provided with an accommodating space for accommodating the winding assembly, and the filling colloid is filled in the accommodating space and coats the winding assembly; the bottom end closed structure is arranged at the bottom of the shell structure to bear the winding type assembly and seal the accommodating space, and is surrounded by the shell structure and tightly connected with the filling colloid.

Furthermore, the filling rubber body comprises a first filling rubber material and a second filling rubber material connected with the first filling rubber material, the bottom end closing structure is tightly connected with the first filling rubber material, and the second filling rubber material and the bottom end closing structure are separated from each other and are not in contact with each other; wherein, a first water vapor barrier layer and a second water vapor barrier layer are respectively arranged on two opposite surfaces of the bottom end closing structure, and the first water vapor barrier layer is tightly connected with the first filling rubber material; the viscosity coefficient of the first filling adhesive material is greater than that of the second filling adhesive material, and the heat conductivity coefficient of the first filling adhesive material is greater than, equal to or less than that of the second filling adhesive material; wherein a first surrounding area of the roll-to-roll assembly surrounded by the first filling adhesive material is smaller than a second surrounding area of the roll-to-roll assembly surrounded by the second filling adhesive material; wherein, the bottom enclosed construction has two at least trompils, a first portion of burying of first electrically conductive pin with a second portion of burying of the electrically conductive pin of second sets up respectively the bottom enclosed construction the inside of two at least trompils, just a first exposed portion of first electrically conductive pin with a second exposed portion of the electrically conductive pin of second sets up respectively the bottom enclosed construction the outside of two at least trompils.

Still further, the winding type capacitor package structure further includes: a protective bottom cover disposed at the bottom of the housing structure to cooperate with the housing structure; wherein the protective bottom cover comprises a covering part for protecting the bottom end closing structure and a matching part for matching with the housing structure, the covering part of the protective bottom cover is arranged at the bottom of the housing structure to contact and cover the bottom end closing structure, and the matching part of the protective bottom cover extends upwards from the outer periphery of the covering part to surround and contact the housing structure; the bottom end sealing structure is provided with at least two openings, the protection bottom cover is provided with at least two through holes, a first embedded part of the first conductive pin and a second embedded part of the second conductive pin are arranged in the bottom end sealing structure respectively, the at least two openings and the at least two through holes, and a first exposed part of the first conductive pin and a second exposed part of the second conductive pin are arranged in the bottom end sealing structure respectively.

In order to solve the above technical problem, another technical solution adopted by the present invention is to provide a method for manufacturing a winding type capacitor package structure, including: firstly, providing an initial capacitor packaging structure which comprises a winding type component, a shell structure, a filling colloid and a conductive component; then, placing the winding assembly, the filling colloid and a part of the conductive assembly into the shell structure; then, a bottom end closed structure is placed in the shell structure, so that the bottom end closed structure is stuck by the filling colloid; and then, hardening the filling colloid to ensure that the bottom end sealing structure is fixed by the filling colloid, thereby completing the manufacture of the winding type capacitor packaging structure. Wherein the winding type capacitor package structure includes: the wound assembly comprises a wound anode conductive foil and a wound cathode conductive foil, and the conductive assembly comprises a first conductive pin electrically contacting the wound anode conductive foil and a second conductive pin electrically contacting the wound cathode conductive foil; the packaging assembly comprises a shell structure, a filling colloid and a bottom end closed structure, wherein the shell structure is provided with an accommodating space for accommodating the winding assembly, and the filling colloid is filled in the accommodating space and coats the winding assembly; the bottom end closed structure is arranged at the bottom of the shell structure to bear the winding type assembly and seal the accommodating space, and is surrounded by the shell structure and tightly connected with the filling colloid.

Furthermore, the filling rubber body comprises a first filling rubber material and a second filling rubber material connected with the first filling rubber material, the bottom end closing structure is tightly connected with the first filling rubber material, and the second filling rubber material and the bottom end closing structure are separated from each other and are not in contact with each other; wherein, a first water vapor barrier layer and a second water vapor barrier layer are respectively arranged on two opposite surfaces of the bottom end closing structure, and the first water vapor barrier layer is tightly connected with the first filling rubber material; the viscosity coefficient of the first filling adhesive material is greater than that of the second filling adhesive material, and the heat conductivity coefficient of the first filling adhesive material is greater than, equal to or less than that of the second filling adhesive material; wherein a first surrounding area of the roll-to-roll assembly surrounded by the first filling adhesive material is smaller than a second surrounding area of the roll-to-roll assembly surrounded by the second filling adhesive material; wherein, the bottom enclosed construction has two at least trompils, a first portion of burying of first electrically conductive pin with a second portion of burying of the electrically conductive pin of second sets up respectively the bottom enclosed construction the inside of two at least trompils, just a first exposed portion of first electrically conductive pin with a second exposed portion of the electrically conductive pin of second sets up respectively the bottom enclosed construction the outside of two at least trompils.

Furthermore, the method for manufacturing the winding type capacitor packaging structure further comprises the following steps: a protective bottom cover is provided at the bottom of the housing structure to cooperate with the housing structure.

Further, the protective bottom cover comprises a covering part for protecting the bottom end closing structure and a matching part for matching with the housing structure, the covering part of the protective bottom cover is arranged at the bottom of the housing structure to contact and cover the bottom end closing structure, and the matching part of the protective bottom cover extends upwards from the outer periphery of the covering part to surround and contact the housing structure; the bottom end sealing structure is provided with at least two openings, the protection bottom cover is provided with at least two through holes, a first embedded part of the first conductive pin and a second embedded part of the second conductive pin are arranged in the bottom end sealing structure respectively, the at least two openings and the at least two through holes, and a first exposed part of the first conductive pin and a second exposed part of the second conductive pin are arranged in the bottom end sealing structure respectively.

One of the advantages of the present invention is that the winding type capacitor package structure provided by the present invention can be tightly connected to the filling colloid through the technical scheme of "the bottom end sealing structure is tightly connected to the filling colloid", so that the bottom end sealing structure can be fixed by the filling colloid without using other additional fixing structures (for example, without using a deformed portion of the housing structure to clamp the bottom end sealing structure).

Another advantage of the present invention is that the manufacturing method of the winding type capacitor package structure provided by the present invention can fix the bottom end sealing structure by the filling adhesive without using other additional fixing methods (for example, without using a shape structure of the housing structure to clamp the bottom end sealing structure) by using a technical scheme of "the bottom end sealing structure is adhered by the filling adhesive and then the filling adhesive is hardened".

For a better understanding of the features and technical content of the present invention, reference should be made to the following detailed description of the invention and accompanying drawings, which are provided for purposes of illustration and description only and are not intended to limit the invention.

Drawings

Fig. 1 is a flowchart illustrating a method for manufacturing a wound capacitor package structure according to a first embodiment of the present invention.

Fig. 2 is a perspective view of a roll-type assembly of a roll-type capacitor package structure according to a first embodiment of the invention.

Fig. 3 is a schematic view illustrating a bottom end sealing structure of a winding type capacitor packaging structure according to a first embodiment of the present invention, which is disposed at a bottom end of a housing structure to seal an accommodating space.

Fig. 4 is a schematic view of the bottom end sealing structure of the winding type capacitor packaging structure provided in the first embodiment of the present invention after being disposed at the bottom end of the housing structure to seal the accommodating space, and is also a schematic view of the winding type capacitor packaging structure provided in the first embodiment of the present invention.

Fig. 5 is a schematic view of a package structure of a wound capacitor according to a second embodiment of the invention.

Fig. 6 is a schematic diagram of a package structure of a wound capacitor according to a third embodiment of the invention.

Fig. 7 is a schematic view illustrating a bottom end sealing structure of a winding type capacitor packaging structure according to a fourth embodiment of the present invention, which is disposed at a bottom end of a housing structure to seal an accommodating space.

Fig. 8 is a schematic view of a bottom end sealing structure of a winding type capacitor packaging structure according to a fourth embodiment of the present invention, which is disposed at the bottom end of a housing structure to seal an accommodating space, and is also a schematic view of a winding type capacitor packaging structure according to a fourth embodiment of the present invention.

Fig. 9 is a schematic view of a package structure of a wound capacitor according to a fifth embodiment of the invention.

Fig. 10 is a schematic view of a package structure of a wound capacitor according to a sixth embodiment of the invention.

Detailed Description

The following description is provided for the embodiments of the winding type capacitor package structure and the method for manufacturing the same, and those skilled in the art will understand the advantages and effects of the present invention from the disclosure of the present specification. The invention is capable of other and different embodiments and its several details are capable of modification and various other changes, which can be made in various details within the specification and without departing from the spirit and scope of the invention. The drawings of the present invention are for illustrative purposes only and are not intended to be drawn to scale. The following embodiments will further explain the related art of the present invention in detail, but the disclosure is not intended to limit the scope of the present invention.

It should be understood that although the terms "first," "second," etc. may be used herein to describe various components, these components should not be limited by these terms. These terms are used primarily to distinguish one element from another. In addition, the term "or" as used herein should be taken to include any one or combination of more of the associated listed items as the case may be.

Referring to fig. 1 to 4, 7 and 8, the present invention provides a method for manufacturing a wound capacitor package structure, which includes: referring to fig. 1, fig. 2 and fig. 3 (or fig. 7), an initial capacitor packaging structure S is provided, which includes a wound component 1, a housing structure 21, a filling compound 22 and a conductive component 3 (step S100); next, as shown in fig. 1 and fig. 3 (or fig. 7), the reel-to-reel assembly 1, the potting compound 22, and a portion of the conductive assembly 3 are placed inside the housing structure 21 (step S102); then, as shown in fig. 1 and fig. 4 (or fig. 8), a bottom end sealing structure 23 is placed inside the housing structure 21, so that the bottom end sealing structure 23 is adhered by the filling glue 22 (step S104); next, as shown in fig. 1 and fig. 4 (or fig. 8), the filling adhesive 22 is cured, so that the bottom end sealing structure 23 is fixed by the filling adhesive 22, and the manufacturing of the winding type capacitor package structure is completed (step S106). Thereby, the bottom end closure structure 23 can be fixed by the filling glue 22 without using other additional fixing methods (for example, without using a modification of the outer shape of the housing structure 21 to clamp the bottom end closure structure 23).

First embodiment

Referring to fig. 2 and 4, a first embodiment of the invention provides a winding type capacitor package structure Z, which includes: a reel-type device 1, a package device 2 and a conductive device 3.

First, as shown in fig. 2, the wound module 1 includes a wound positive electrode conductive foil 11, a wound negative electrode conductive foil 12, and two wound separator foils 13. Further, one of the two rolled separator foils 13 is disposed between the rolled positive electrode conductive foil 11 and the rolled negative electrode conductive foil 12, and one of the rolled positive electrode conductive foil 11 and the rolled negative electrode conductive foil 12 is disposed between the two rolled separator foils 13. For example, as shown in fig. 2, a rolled positive conductive foil 11 is disposed between two rolled separator foils 13. The wound separator foil 13 may be a separator paper or a paper foil to which a conductive polymer is attached by an impregnation method.

Further, as shown in fig. 4, the roll-to-roll module 1 is enclosed inside the package module 2. The package assembly 2 includes a housing structure 21 (e.g., an aluminum or other metal housing), a filling compound 22, and a bottom end sealing structure 23. More specifically, the housing structure 21 has an accommodating space 210 for accommodating the roll-to-roll assembly 1, and the filling compound 22 is filled in the accommodating space 210 and covers the roll-to-roll assembly 1. In addition, the bottom end sealing structure 23 has at least two openings 230, and the bottom end sealing structure 23 is disposed at the bottom of the casing structure 21 to bear the winding assembly 1 and seal the accommodating space 210. In addition, the bottom end closure structure 23 is surrounded by the housing structure 21 and is tightly connected to the potting compound 22, so that the bottom end closure structure 23 can be fixed by the potting compound 22 without using other additional fixing structures (e.g., without using a deformed portion of the housing structure 21 to clamp the bottom end closure structure 23). For example, the encapsulant 22 and the bottom end cap 23 may be made of any insulating material, such as epoxy (epoxy) or silicon (silicon), but the invention is not limited thereto. It is worth mentioning that the bottom end closure structure 23 may be a moisture barrier structure as shown in fig. 3 or fig. 4. For example, the bottom-side sealing structure 23 has a first moisture barrier layer 231 and a second moisture barrier layer 232 on opposite surfaces thereof, and the first moisture barrier layer 231 is tightly connected to the filling resin 22 to prevent moisture from entering the interior of the winding type capacitor package structure Z.

In addition, as shown in fig. 2 and 4, the conductive element 3 includes a first conductive pin 31 electrically contacting the wound anode conductive foil 11 and a second conductive pin 32 electrically contacting the wound cathode conductive foil 12. For example, the first conductive pin 31 has a first embedded portion 311 covered inside the package assembly 2 and a first exposed portion 312 exposed outside the package assembly 2, and the second conductive pin 32 has a second embedded portion 321 covered inside the package assembly 2 and a second exposed portion 322 exposed outside the package assembly 2. More specifically, the first embedded portion 311 of the first conductive pin 31 and the second embedded portion 321 of the second conductive pin 32 are respectively disposed inside the at least two openings 230 of the bottom-sealing structure 23, and the first exposed portion 312 of the first conductive pin 31 and the second exposed portion 322 of the second conductive pin 32 are respectively disposed outside the at least two openings 230 of the bottom-sealing structure 23.

Second embodiment

Referring to fig. 5, a second embodiment of the invention provides a winding type capacitor package structure Z, which includes: a reel-type device 1, a package device 2 and a conductive device 3. As can be seen from a comparison between fig. 5 and fig. 4, the greatest difference between the second embodiment of the present invention and the first embodiment is: in the second embodiment, the winding type capacitor package structure Z can be disposed on a base B, and the first exposed portion 312 of the first conductive pin 31 and the second exposed portion 322 of the second conductive pin 32 of the winding type capacitor package structure Z are respectively bent by about 90 degrees in two opposite directions.

Third embodiment

Referring to fig. 6, a third embodiment of the invention provides a winding type capacitor package structure Z, which includes: a reel-type device 1, a package device 2 and a conductive device 3. As can be seen from a comparison between fig. 6 and fig. 4, the greatest difference between the third embodiment of the present invention and the first embodiment is: the winding type capacitor package structure Z of the third embodiment further includes: a protective bottom cover 4 disposed at the bottom of the housing structure 21 to cooperate with the housing structure 21, and the protective bottom cover 4 includes a covering portion 41 for protecting the bottom end closure structure 23 and a cooperating portion 42 for cooperating with the housing structure 21.

Further, as shown in fig. 6, a covering portion 41 of the protective bottom cover 4 is provided at the bottom of the housing structure 21 to contact and cover the bottom end closure structure 23, and a fitting portion 42 of the protective bottom cover 4 extends upward from the outer periphery of the covering portion 41 to surround and contact the housing structure 21. It should be noted that the protection bottom cover 4 has at least two through holes 410, the first embedded portion 311 of the first conductive pin 31 and the second embedded portion 321 of the second conductive pin 32 are respectively disposed inside the at least two openings 230 and the at least two through holes 410 of the bottom end sealing structure 23, and the first exposed portion 312 of the first conductive pin 31 and the second exposed portion 322 of the second conductive pin 32 are respectively disposed outside the at least two openings 230 and the at least two through holes 410 of the bottom end sealing structure 23.

Fourth embodiment

Referring to fig. 7 and 8, a fourth embodiment of the invention provides a winding type capacitor package structure Z, which includes: a reel-type device 1, a package device 2 and a conductive device 3. As can be seen from the comparison between fig. 7 and fig. 3, and the comparison between fig. 8 and fig. 4, the biggest difference between the fourth embodiment and the first embodiment of the present invention is: in the fourth embodiment, the filling colloid 22 includes a plurality of filling colloids.

For example, the filling adhesive 22 includes a first filling adhesive 221 and a second filling adhesive 222 connected to the first filling adhesive 221. The bottom end sealing structure 23 is tightly connected to the first filling rubber 221, and the second filling rubber 222 and the bottom end sealing structure 23 are separated from each other without contacting. However, the amount of the filling material of the filling gel 22 of the present invention is not limited to this example.

For example, the viscosity coefficient of the first filling material 221 is greater than that of the second filling material 222, so that the bottom end sealing structure 23 can be more easily adhered to the first filling material 221. However, the viscosity coefficients of the first filling material 221 and the second filling material 222 are not limited to this example.

For example, the thermal conductivity of the first filling adhesive 221 is greater than, equal to, or less than the thermal conductivity of the second filling adhesive 222, so the positions of the first filling adhesive 221 and the second filling adhesive 222 can be arranged according to the area where the roll-to-roll assembly 1 is easy to generate heat. That is, the high thermal conductivity filler material is placed in the high heat area. However, the thermal conductivity of the first filling material 221 and the second filling material 222 is not limited to this example.

For example, since the first filling material 221 is mainly used for adhering the bottom end sealing structure 23, the amount of the first filling material 221 used can be a little less. That is, a first surrounding area 101 of the roll-to-roll assembly 1 surrounded by the first filling material 221 is smaller than a second surrounding area 102 of the roll-to-roll assembly 1 surrounded by the second filling material 222. However, the sizes of the first surrounding area 101 and the second surrounding area 102 are not limited to this example.

It is worth mentioning that the bottom end closure structure 23 may be a moisture barrier structure as shown in fig. 7 or fig. 8. For example, the bottom-sealing structure 23 has a first moisture barrier layer 231 and a second moisture barrier layer 232 on opposite surfaces thereof, and the first moisture barrier layer 231 is tightly connected to the first filling material 221 of the filling adhesive 22 to prevent moisture from entering the interior of the winding type capacitor package structure Z.

Fifth embodiment

Referring to fig. 9, a fifth embodiment of the invention provides a winding type capacitor package structure Z, which includes: a reel-type device 1, a package device 2 and a conductive device 3. As can be seen from a comparison between fig. 9 and fig. 8, the biggest difference between the fifth embodiment and the fourth embodiment of the present invention is: in the fifth embodiment, the winding type capacitor package structure Z can be disposed on a base B, and the first exposed portion 312 of the first conductive pin 31 and the second exposed portion 322 of the second conductive pin 32 of the winding type capacitor package structure Z are respectively bent by about 90 degrees in two opposite directions.

Sixth embodiment

Referring to fig. 10, a sixth embodiment of the invention provides a winding type capacitor package structure Z, which includes: a reel-type device 1, a package device 2 and a conductive device 3. As can be seen from a comparison between fig. 10 and fig. 8, the biggest difference between the sixth embodiment and the fourth embodiment of the present invention is: the winding type capacitor package structure Z of the sixth embodiment further includes: a protective bottom cover 4 disposed at the bottom of the housing structure 21 to cooperate with the housing structure 21, and the protective bottom cover 4 includes a covering portion 41 for protecting the bottom end closure structure 23 and a cooperating portion 42 for cooperating with the housing structure 21.

Further, as shown in fig. 10, a covering portion 41 of the protective bottom cover 4 is provided at the bottom of the housing structure 21 to contact and cover the bottom end closure structure 23, and a fitting portion 42 of the protective bottom cover 4 extends upward from the outer periphery of the covering portion 41 to surround and contact the housing structure 21. It should be noted that the protection bottom cover 4 has at least two through holes 410, the first embedded portion 311 of the first conductive pin 31 and the second embedded portion 321 of the second conductive pin 32 are respectively disposed inside the at least two openings 230 and the at least two through holes 410 of the bottom end sealing structure 23, and the first exposed portion 312 of the first conductive pin 31 and the second exposed portion 322 of the second conductive pin 32 are respectively disposed outside the at least two openings 230 and the at least two through holes 410 of the bottom end sealing structure 23.

Advantageous effects of the embodiments

One of the advantages of the present invention is that the winding type capacitor package structure Z provided by the present invention can be tightly connected to the filling adhesive 22 by the technical solution of "the bottom end sealing structure 23", so that the bottom end sealing structure 23 can be fixed by the filling adhesive 22 without using other additional fixing structures (for example, without using the deformed portion of the housing structure 21 to clamp the bottom end sealing structure 23).

Another advantage of the present invention is that the manufacturing method of the winding-type capacitor package structure provided by the present invention can make the bottom end sealing structure 23 fixed by the filling adhesive 22 through the technical scheme of "the bottom end sealing structure 23 is adhered by the filling adhesive 22 first, and then the filling adhesive 22 is hardened", so that other additional fixing methods (for example, the external structure of the housing structure 21 does not need to be changed to clamp the bottom end sealing structure 23) are not needed.

The disclosure is only a preferred embodiment of the invention, and is not intended to limit the scope of the claims, so that all technical equivalents and modifications using the contents of the specification and drawings are included in the scope of the claims.