阅读说明：本技术 一种自恢复低压断路控制器 (Self-recovery low-voltage circuit breaking controller ) 是由 李元熙 于 2020-12-02 设计创作，主要内容包括：本发明公开了一种自恢复低压断路控制器,包括设置在机械式断路器一侧的断路控制器的盒体,所述盒体朝向所述机械式断路器的一侧设置有摇臂,所述摇臂与所述机械式断路器的开关拨片相连接；所述盒体内部设置有控制器和驱动电机,所述控制器与电流传感器电信号连接并监测输入电路,所述控制器通过电信号控制所述驱动电机转动,所述驱动电机通过传动机构与所述摇臂传动连接。本发明通过断路器内置的电机驱动齿轮组,由齿轮组带动摇臂,并由该摇臂连接外侧的机械式断路器上的开关拨片,实现对机械式断路器的分合闸操作。(The invention discloses a self-recovery low-voltage circuit breaking controller which comprises a box body of a circuit breaking controller arranged on one side of a mechanical circuit breaker, wherein a rocker arm is arranged on one side, facing the mechanical circuit breaker, of the box body, and the rocker arm is connected with a switch plectrum of the mechanical circuit breaker; the novel multifunctional electric water heater is characterized in that a controller and a driving motor are arranged inside the box body, the controller is in electric signal connection with the current sensor and monitors an input circuit, the controller controls the driving motor to rotate through electric signals, and the driving motor is in transmission connection with the rocker arm through a transmission mechanism. According to the invention, the gear set is driven by the motor arranged in the circuit breaker, the rocker arm is driven by the gear set, and the rocker arm is connected with the switch plectrum on the mechanical circuit breaker on the outer side, so that the opening and closing operation of the mechanical circuit breaker is realized.)

1. A self-healing low voltage disconnect controller, characterized by: the circuit breaker comprises a box body (1) of a circuit breaker controller arranged on one side of a mechanical circuit breaker, wherein a rocker arm (2) is arranged on one side, facing the mechanical circuit breaker, of the box body (1), and the rocker arm (2) is connected with a switch plectrum of the mechanical circuit breaker; the novel electric water heater is characterized in that a controller (3) and a driving motor (4) are arranged inside the box body (1), the controller (3) is connected with a current sensor through an electric signal and monitors an input circuit, the controller (3) controls the driving motor (4) through the electric signal to rotate, and the driving motor (4) is in transmission connection with the rocker arm (2) through a transmission mechanism.

2. A self-healing low voltage circuit breaker controller according to claim 1, characterized in that: a rotating shaft gear (6) is arranged on an output shaft of the driving motor (4), and one end of the rocker arm (2) is connected with an inner occlusion piece (7); the transmission mechanism comprises a C-shaped gear (8) and a plurality of transmission gears (9), the C-shaped gear (8) is meshed with the inner meshed piece (7) for transmission, and the C-shaped gear (8) is in transmission connection with the rotating shaft gear (6) through the plurality of transmission gears (9).

3. A self-healing low voltage circuit breaker controller according to claim 2, wherein: an arc-shaped occlusion groove (10) is formed in the inner ring of the C-shaped gear (8), and a hole is formed in the center of the C-shaped gear (8); the inner occluding piece (7) consists of annular components (19) at two ends and an arc occluding block (18) connecting the two annular components (19); the rocker arm (2) is L-shaped, the two ends of the rocker arm are respectively a rocking end and a mounting end, the mounting end of the rocker arm (2) is provided with a contact pin (11), and the mounting end of the rocker arm (2) and the end surface of one of the annular components (19) are provided with correspondingly clamped groove block structures;

two sides of the C-shaped gear (8) are respectively attached to the two annular components (19), and the occlusion groove (10) is correspondingly occluded with the occlusion block (18); the inserting pin (11) is correspondingly inserted into the central holes of the inner engaging piece (7) and the C-shaped gear (8).

4. A self-healing low voltage circuit breaker controller according to claim 3, characterized in that: the arc angle of the occlusion groove (10) is larger than that of the occlusion block (18), so that the C-shaped gear (8) and the inner occlusion piece (7) can rotate relatively.

5. A self-healing low voltage circuit breaker controller according to claim 2, wherein: the transmission gear (9) is in a convex shape and comprises a large-diameter part and a small-diameter part; the large-diameter part and the small-diameter part of two adjacent transmission gears (9) are correspondingly engaged for transmission.

6. A self-healing low voltage circuit breaker controller according to claim 4, wherein: the mounting end of the rocker arm (2) is rotatably mounted on a mounting hole (12) in the outer wall of the box body (1), a swing amplitude limiting groove (13) for limiting the swing amplitude of the rocker arm (2) is arranged on the periphery of the mounting hole (12), the swing amplitude limiting groove (13) is arc-shaped, two ends of the swing amplitude limiting groove (13) are respectively provided with a limit position switch (14), and the limit position switches (14) are in electric signal connection with the controller (3); and the end part of the mounting end of the rocker arm (2) is provided with a swing amplitude limiting block (15) matched with the swing amplitude limiting groove (13).

7. A self-healing low voltage circuit breaker controller according to claim 6, wherein: an identification groove (16) used for identifying the shaking direction of the rocker arm (2) is further formed in the inner ring of the C-shaped gear (8), the identification groove (16) is arc-shaped, and two ends of the identification groove (16) are in a slope shape; two direction position switches (17) are arranged on the inner wall of the box body (1) corresponding to the identification groove (16), the direction position switches (17) are in electric signal connection with the controller (3), and the distance between the two direction position switches (17) is equal to the groove length of the identification groove (16); when the C-shaped gear (8) rotates, the two direction position switches (17) correspondingly enter and exit the identification groove (16).

8. A self-healing low voltage circuit breaker controller according to claim 1, characterized in that: arc-shaped slots (5) are formed in the rocker arm (2), and the rocker arm (2) is connected with the switch shifting pieces of one or more mechanical circuit breakers in an inserting mode through the slots (5).

9. A self-healing low voltage circuit breaker controller according to claim 7, wherein: the control method of the circuit breaking controller comprises the following steps:

the method comprises the following steps: sampling the current and the voltage, and calculating RMS (root mean square) of a sampling value to obtain a current voltage value and a current value;

step two: when the voltage value or the current value is detected to exceed the early warning value, the controller (3) outputs a brake-off control level, and the rocker arm (2) rotates to trigger the limit position switch (14) in the brake-off direction, so that the mechanical circuit breaker is driven to be switched off;

step three: after the voltage value and the current value are detected to be recovered to be normal, the controller (3) outputs a closing control level, and the rocker arm (2) rotates to trigger a limit position switch (14) in the closing direction, so that the mechanical circuit breaker is driven to close;

step four: after the limit position switch (14) in the closing direction is triggered, the controller (3) sends out a brake opening control signal again, so that the C-shaped gear (8) rotates towards the brake opening direction and is reset to the horizontal position.

Technical Field

The invention relates to the technical field of circuit breakers, in particular to a self-recovery low-voltage circuit breaker controller.

Background

With the development of the internet of things technology, home automation is going to people's daily life, but the power supply control closely related to life has the phenomenon of low automation degree. Present domestic single-phase low-voltage circuit breaker is mostly mechanical type structure, and the circuit breaker can directly trip the disconnection after the abnormal conditions appearing, and the user needs the manual work to carry out the combined floodgate operation, and mechanical type circuit breaker equipment is owing to do not have the automated inspection function of voltage safety, has certain potential safety hazard, especially when neutral line broken string, phase line and neutral line connect the anti-overvoltage or undervoltage that arouse the power supply, the circuit breaker that plays the guard action is because of there being real-time voltage detection and can't protect electrical equipment, causes the user to lose. Some recent electric companies have introduced integrated automatic circuit breakers, but because they need to be replaced as a whole, they cannot be compatible with existing mechanical circuit breakers, and the cost is high for the commonly used mechanical circuit breaker families, so the popularization effect is not obvious.

Disclosure of Invention

The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a self-recovery low-voltage circuit breaker controller, wherein a motor arranged in a circuit breaker drives a gear set, a rocker arm is driven by the gear set, and the rocker arm is connected with a switch plectrum on an outer mechanical circuit breaker to realize the opening and closing operation of the mechanical circuit breaker.

The technical scheme is as follows: in order to achieve the purpose, the self-recovery low-voltage circuit breaking controller comprises a box body of the circuit breaking controller arranged on one side of a mechanical circuit breaker, wherein a rocker arm is arranged on one side, facing the mechanical circuit breaker, of the box body, and the rocker arm is connected with a switch shifting block of the mechanical circuit breaker; the novel multifunctional electric water heater is characterized in that a controller and a driving motor are arranged inside the box body, the controller is in electric signal connection with the current sensor and monitors an input circuit, the controller controls the driving motor to rotate through electric signals, and the driving motor is in transmission connection with the rocker arm through a transmission mechanism.

Furthermore, a rotating shaft gear is arranged on an output shaft of the driving motor, and one end of the rocker arm is connected with an inner meshing piece; the transmission mechanism comprises a C-shaped gear and a plurality of transmission gears, the C-shaped gear is meshed with the inner meshing piece for transmission, and the C-shaped gear is in transmission connection with the rotating shaft gear through the plurality of transmission gears.

Furthermore, an arc-shaped meshing groove is formed in the inner ring of the C-shaped gear, and a hole is formed in the center of the C-shaped gear; the inner occluding piece consists of annular components at two ends and an arc occluding block for connecting the two annular components; the rocker arm is L-shaped, the two ends of the rocker arm are respectively a rocking end and a mounting end, the mounting end of the rocker arm is provided with a contact pin, and the mounting end of the rocker arm and the end surface of one of the annular parts are provided with correspondingly clamped groove block structures; two sides of the C-shaped gear are respectively attached to the two annular components, and the occlusion groove is correspondingly occluded with the occlusion block; the inserting pin is correspondingly inserted in the inner engaging piece and the central hole of the C-shaped gear.

Further, the arc angle of the engagement groove is larger than that of the engagement block, so that the C-shaped gear and the inner engagement piece can rotate relatively.

Further, the transmission gear is in a convex shape and comprises a large-diameter part and a small-diameter part; the large-diameter part and the small-diameter part of two adjacent transmission gears are correspondingly engaged for transmission.

Furthermore, the mounting end of the rocker arm is rotatably mounted on a mounting hole in the outer wall of the box body, a swing amplitude limiting groove for limiting the swing amplitude of the rocker arm is arranged on the periphery of the mounting hole, the swing amplitude limiting groove is arc-shaped, two ends of the swing amplitude limiting groove are respectively provided with a limit position switch, and the limit position switches are electrically connected with the controller; and the end part of the rocker arm mounting end is provided with a swing amplitude limiting block matched with the swing amplitude limiting groove.

Furthermore, an identification groove used for identifying the shaking direction of the rocker arm is further formed in the inner ring of the C-shaped gear, the identification groove is arc-shaped, and two ends of the identification groove are in a slope shape; two direction position switches are arranged on the inner wall of the box body corresponding to the identification groove, the direction position switches are in electrical signal connection with the controller, and the distance between the two direction position switches is equal to the groove length of the identification groove; when the C-shaped gear rotates, the position switches in two directions correspondingly enter and exit the identification groove.

Furthermore, an arc-shaped slot is formed in the rocker arm, and the rocker arm is connected with the switch shifting pieces of one or more mechanical circuit breakers in an inserting mode through the slot.

Further, the control method of the circuit breaking controller comprises the following steps: the method comprises the following steps: sampling the current and the voltage, and calculating RMS (root mean square) of the sampling value to obtain a current voltage value and a current value; step two: when the voltage value or the current value is detected to exceed the early warning value, the controller outputs a brake-separating control level, and the rocker arm rotates to trigger the limit position switch in the brake-separating direction, so that the mechanical breaker is driven to separate; step three: after the voltage value and the current value are detected to be normal, the controller outputs a closing control level, and the rocker arm rotates to a limit position switch in the triggering closing direction to further drive the mechanical breaker to close; step four: after the extreme position switch in the closing direction is triggered, the controller sends out a switching-off control signal again, so that the C-shaped gear rotates towards the switching-off direction and is reset to the horizontal position.

Has the advantages that: the self-recovery low-voltage circuit breaking controller has the following beneficial effects:

1) the household circuit is monitored through a current sensor and a voltage sensor, and a motor drives a rocker arm to move, so that the opening and closing of the mechanical circuit breaker are controlled;

2) a C-shaped gear structural part with an inner groove is designed, and the detection and the accurate control of the rotation angle and direction are improved;

3) a self-recovery control method is provided by combining current and voltage sampling, a rotation control mode, an execution flow and the like.

Drawings

FIG. 1 is a circuit control diagram of the apparatus of the present invention;

FIG. 2 is a schematic diagram of the structure of the case of the present invention;

FIG. 3 is a schematic view of the transmission mechanism of the present invention;

FIG. 4 is a schematic view of the installation of the rocker arm on the box body;

FIG. 5 is a schematic view of a rocker arm construction;

FIG. 6 is a schematic view of the connection of the rocker arm, C-shaped gear and inner engagement member;

FIG. 7 is a schematic view of a C-shaped gear;

fig. 8 is a schematic view of the inner engaging member;

fig. 9 is a schematic diagram of the swing limiting block on the inner wall of the box body.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

A self-healing low-voltage circuit-breaking control device as described in the attached figures 1 to 9, comprising a case 1 of the circuit-breaking control device arranged on the side of the mechanical circuit breaker. The box body 1 orientation one side of mechanical type circuit breaker is provided with rocking arm 2, rocking arm 2 with mechanical type circuit breaker's switch plectrum is connected. The circuit breaking controller adopts a mode of parallel connection with the original mechanical circuit breaker, and the rocker arm 2 is used for connecting the action parts of the circuit breaking controller and the original mechanical circuit breaker together to realize linkage. Be provided with curved slot 5 on the rocking arm 2, rocking arm 2 passes through slot 5 is pegged graft mutually with the switch plectrum of one or more mechanical type circuit breaker, can be used for driving a plurality of mechanical type circuit breaker motion by a plurality of plectrum bayonets of one side sliding insertion, more accords with family expenses.

The utility model discloses a box body, including box body 1, controller 3, current sensor, controller 3, driving motor 4, controller 3 is provided with controller 3 and driving motor 4 in the box body, controller 3 and current sensor signal connection and monitoring input circuit, controller 3 passes through signal of telecommunication control driving motor 4 rotates, driving motor 4 pass through drive mechanism with 2 transmission connection of rocking arm.

The device control circuit in the circuit breaking controller is composed of a controller 3, a voltage/current sampling circuit, a motor driving circuit, a position switch reading circuit, a communication interface circuit and the like, and is shown in figure 1. The voltage/current sampling circuit adopts a voltage division and current sensor to acquire the voltage and current of an input line and sends the result to the controller 3. The position switch reading circuit is of two types, one type is arranged below the groove of the C-shaped gear 8 and is used for reading the rotation direction and is a direction position switch 17; the other type is mounted at the limit position on the back of the circuit board, and is used for matching with the rocker arm 2 to obtain the opening and closing position, and is a limit position switch 14 as shown in figure 9. The motor driving circuit adopts an H-bridge type driving structure and is used for driving the driving motor 4 so as to drive the mechanical transmission structure to realize the rotation of the rocker arm 2. The communication interface adopts an RS485 bus form and provides data interaction with the outside.

A rotating shaft gear 6 is arranged on an output shaft of the driving motor 4, and one end of the rocker arm 2 is connected with an inner occlusion piece 7. The transmission mechanism comprises a C-shaped gear 8 and a plurality of transmission gears 9, the C-shaped gear 8 is meshed with the inner meshed piece 7 for transmission, and the C-shaped gear 8 is in transmission connection with the rotating shaft gear 6 through the transmission gears 9. As shown in fig. 3, the driving motor 4 drives the rocker arm 2 to rotate through the transmission gear 9 and the C-shaped gear 8.

The structure of the C-shaped gear is shown in figure 7, an arc-shaped meshing groove 10 is formed in the inner ring of the C-shaped gear 8, and a hole is formed in the center of the C-shaped gear 8. The inner engaging member 7 is constructed as shown in fig. 8, and the inner engaging member 7 is composed of two ring members 19 at both ends and an arc engaging block 18 connecting the two ring members 19. Rocking arm 2 is the L form, and its both ends are rocking end and installation end respectively, rocking arm 2's installation end is provided with contact pin 11, rocking arm 2's installation end and one of them be provided with the notch bulk structure of corresponding block on annular part 19's the terminal surface and make in interlock piece 7 also can drive rocking arm 2 and rotate when rotating. The connection relationship of the rocker arm 2, the C-shaped gear 8 and the inner engaging member 7 is shown in fig. 6, two sides of the C-shaped gear 8 are respectively attached to the two annular members 19, the engaging groove 10 is correspondingly engaged with the engaging block 18, and the inserting pin 11 is correspondingly inserted into the central holes of the inner engaging member 7 and the C-shaped gear 8.

The arc angle of the engagement groove 10 is larger than that of the engagement block 18, so that the C-shaped gear 8 and the inner engagement member 7 can rotate relatively.

The transmission gear 9 is in a convex shape and comprises a large-diameter part and a small-diameter part; the large-diameter part and the small-diameter part of two adjacent transmission gears 9 are correspondingly engaged for transmission.

As shown in fig. 4, the mounting end of the rocker arm 2 is rotatably mounted on a mounting hole 12 on the outer wall of the box body 1, a swing amplitude limiting groove 13 for limiting the swing amplitude of the rocker arm 2 is arranged on the periphery of the mounting hole 12, the swing amplitude limiting groove 13 is arc-shaped, two ends of the swing amplitude limiting groove 13 are respectively provided with a limit position switch 14, and the limit position switches 14 are electrically connected with the controller 3; the end part of the installation end of the rocker arm 2 is provided with a swing amplitude limiting block 15 matched with the swing amplitude limiting groove 13.

As shown in fig. 7, the inner ring of the C-shaped gear 8 is further provided with an identification groove 16 for identifying the swing direction of the rocker arm 2, the identification groove 16 is arc-shaped, and two ends of the identification groove 16 are slope-shaped. Two direction position switches 17 are arranged on the inner wall of the box body 1 corresponding to the identification groove 16, the direction position switches 17 are in electric signal connection with the controller 3, and the distance between the two direction position switches 17 is equal to the groove length of the identification groove 16; when the C-shaped gear 8 rotates, the two direction position switches 17 correspondingly enter and exit the identification groove 16.

The control method and the working method of the invention are as follows: after the system is electrified, the current and the voltage are sampled through the voltage/current sampling circuit, and one thousandth of the period of a measured signal is preferably selected as the sampling period. The sampled values are then subjected to an RMS (root mean square) calculation to obtain a real-time value of the present voltage/current. When the voltage/current value is in the normal range, the motor driving circuit keeps a locking state, and the motor stops rotating. When the voltage/current value exceeds the early warning value, the controller 2 outputs a switching-off control level, controls the driving motor 4 to drive the rotating structure, controls the rotation of the rotating shaft gear and completes rotation plane conversion and rotation speed conversion through a plurality of transmission gears 9. The transmission gear 9 drives the C-shaped gear 8 to rotate, and the current rotating direction and the rotating angle (toward the opening direction) are determined by the groove on the back surface of the C-shaped gear 8 and the direction position switch 17 on the circuit board below. When the C-shaped gear 8 rotates, the inner occluding piece 7 and the rocker arm 2 connected with the inner occluding piece are driven to rotate together in the opening direction. When the rocker arm 2 rotates to the opening position and contacts with the extreme position switch 14 in the opening direction on the circuit board, the extreme position detection signal is triggered, the controller 2 sends out a signal for stopping opening rotation, the motor driving circuit is closed, and the opening locking state is kept.

When the voltage/current sampling circuit detects that the current and the voltage return to normal values, the controller 2 outputs a closing control level to control the driving motor 4 to drive the rotating structure to rotate towards a closing direction (the rotating direction is opposite to the opening direction, and the execution flow is consistent). When the rocker arm 2 rotates to the switching-on position and contacts with the switching-on limit position switch 14 on the circuit board, a limit position detection signal is triggered, and a switching-on stop rotating signal is sent by the controller 2. After that, the controller 2 sends a switching-off control signal again to enable the C-shaped gear 8 to rotate towards the switching-off direction, and as the arc angle of the meshing groove 10 of the C-shaped gear 8 is larger than the arc angle of the meshing block 18, the C-shaped gear 8 and the inner meshing piece 7 can rotate relatively, and therefore, a part of missing space is formed to enable the C-shaped gear 8 not to have rotation transmission with the inner meshing piece 7, when the C-shaped gear 8 rotates towards the switching-off direction, the rocker arm 2 is not driven to be switched off (the rocker arm 2 is continuously kept at the switching-on position), and when the two direction position switches 14 on the circuit board simultaneously slide to the identification groove 16 of the C-shaped gear 8, the driving motor 4 stops rotating, at the moment, the C-shaped gear 8 rotates to the horizontal position, and the rocker arm 2 is allowed to freely switch towards the switching-off and switching-on directions in a manual control. Therefore, the self-recovery is completed by the components such as the speed change gear set, the C gear, the position switch, the rocker arm and the like based on the results of real-time voltage detection and threshold judgment.

The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.