阅读说明：本技术 一种齿轮齿形倒角设备及其加工方式 (Gear tooth shape chamfering equipment and machining mode thereof ) 是由 张明 殷利强 冯福笋 于 2020-11-12 设计创作，主要内容包括：本发明涉及一种齿轮齿形倒角设备及其加工方式,包括床身、竖直动力组件、水平动力组件、加工组件以及定位组件；所述竖直动力组件通过框架与床身连接,所述竖直动力组件通过安装板与加工组件连接,所述加工组件贯通安装板,所述安装板通过滑轨组件与框架活动连接,所述加工组件与定位组件位置相对应,所述水平动力组件通过工作板与定位组件连接,所述工作板通过滑轨组件与床身活动连接,所述安装板上设置有零件测量件,所述定位组件上设置有刀具测量件。本发明提供一种齿轮齿形倒角设备及其加工方式,加工后的倒角的一致性好,提高了工作效率,提高了齿轮外观的美观性,节约了生产成本。(The invention relates to gear tooth shape chamfering equipment and a processing mode thereof, wherein the gear tooth shape chamfering equipment comprises a lathe bed, a vertical power assembly, a horizontal power assembly, a processing assembly and a positioning assembly; the vertical power assembly is connected with the lathe bed through a frame, the vertical power assembly is connected with the machining assembly through a mounting plate, the machining assembly penetrates through the mounting plate, the mounting plate is movably connected with the frame through a sliding rail assembly, the machining assembly corresponds to the positioning assembly in position, the horizontal power assembly is connected with the positioning assembly through a working plate, the working plate is movably connected with the lathe bed through the sliding rail assembly, a part measuring piece is arranged on the mounting plate, and a cutter measuring piece is arranged on the positioning assembly. The invention provides gear tooth-shaped chamfering equipment and a processing mode thereof, the processed chamfering is good in consistency, the working efficiency is improved, the appearance attractiveness of a gear is improved, and the production cost is saved.)

1. The utility model provides a gear profile of tooth chamfer equipment which characterized in that: comprises a lathe bed (1), a vertical power component (3), a horizontal power component (4), a processing component (6) and a positioning component (7); vertical power component (3) are connected with lathe bed (1) through frame (2), vertical power component (3) are connected with processing subassembly (6) through mounting panel (5), processing subassembly (6) link up mounting panel (5), mounting panel (5) are through slide rail set spare and frame (2) swing joint, processing subassembly (6) are corresponding with locating component (7) position, horizontal power component (4) are connected with locating component (7) through working plate (10), working plate (10) are through slide rail set spare and lathe bed (1) swing joint, be provided with part measurement spare (8) on mounting panel (5), be provided with cutter measurement spare (9) on locating component (7).

2. The gear tooth form chamfering apparatus according to claim 1, wherein: part measurement spare (8) and locating component (7) position are corresponding, cutter measurement spare (9) and processing subassembly (6) position are corresponding, locating component (7) are including setting element (71), installed part (72), lower motor (73) and connecting axle (74).

3. The gear tooth form chamfering apparatus according to claim 2, wherein: cutter measuring part (9) is connected with installed part (72) on locating component (7), part measuring part (8) is corresponding with processing subassembly (6) position, setting element (71) is connected with the rotation axis of lower motor (73) through connecting axle (74), installed part (72) specifically are located the outside of connecting axle (74).

4. The gear tooth form chamfering apparatus according to claim 3, wherein: the detection surfaces of the part measuring piece (8) and the cutter measuring piece (9) face towards the positioning assembly (7), the positioning piece (71) corresponds to the position of the machining assembly (6), and the mounting piece (72) is connected with the working plate (10) and the cutter measuring piece (9).

5. The gear tooth form chamfering apparatus according to claim 4, wherein: the detection surfaces of the part measuring piece (8) and the cutter measuring piece (9) face to a positioning piece (71), a cutter (61), a clamping piece (62) and a middle motor (63) are arranged on the machining assembly (6), and the positioning piece (71) corresponds to the position of the cutter (61).

6. The gear tooth form chamfering apparatus according to claim 5, wherein: the number of the part measuring pieces (8) is the same as that of the cutter measuring pieces (9), the cutter (61) is connected with a rotating shaft of a middle motor (63) through a clamping piece (62), and the positions of the cutter (61) correspond to those of the vertical power assembly (3) and the horizontal power assembly (4).

7. The gear tooth form chamfering apparatus according to claim 6, wherein: the number of the part measuring piece (8) and the number of the cutter measuring piece (9) are not less than one, and the vertical power assembly (3) and the horizontal power assembly (4) respectively comprise an upper motor (31), a transmission piece (32) and a screw rod (33).

8. The gear tooth form chamfering apparatus according to claim 7, wherein: part measurement spare (8) and setting element (71) are on same plane, cutter measurement spare (9) are located the below of setting element (71), lead screw (33) are connected with the rotation axis of last motor (31) through driving medium (32), lead screw (33) are connected with mounting panel (5) and working plate (10) respectively.

9. The utility model provides a gear profile of tooth chamfer processing mode which characterized in that includes:

s1, mounting the cutter (61) on the clamping piece (62), and mounting the gear needing chamfering on the positioning piece (71);

s2, detecting the outer diameter size of the gear on the positioning piece (71) by the part measuring piece (8), and determining the initial position of the cutter (61) by the cutter measuring piece (9);

s3, a processing starting procedure: the machining assembly (6) starts to work to drive the cutter (61) to rotate, meanwhile, the positioning assembly (7) starts to work to drive the gear to start to rotate, meanwhile, the vertical power assembly (3) and the horizontal power assembly (4) work simultaneously, and the gear is meshed with the cutter (61) in the process to achieve gear chamfering machining, and then the horizontal power assembly (4) moves back and forth to achieve the purpose of machining the gear tooth-shaped chamfer in a radial cutting and feeding mode.

Technical Field

The invention relates to the field of production, in particular to gear tooth-shaped chamfering equipment and a processing mode thereof.

Background

The gear is a common transmission part, and the gear refers to a mechanical element which is arranged on a wheel rim and is used for transmitting motion and power by continuous meshing of the gear; along with the development of production, the gear running stability is emphasized.

The existing gear chamfering processing mode is as follows: the grinding wheel is adopted for single-tooth grinding, the sizes of the processed chamfers are obviously inconsistent, the attractiveness of the gear is poor, and the processing efficiency is low.

Disclosure of Invention

The purpose of the invention is: the utility model provides a gear profile of tooth chamfer equipment and processing mode thereof solves above problem.

In order to achieve the above purpose, the present invention provides the following technical solutions:

a gear tooth shape chamfering device comprises a lathe bed, a vertical power assembly, a horizontal power assembly, a machining assembly and a positioning assembly; the vertical power assembly is connected with the lathe bed through a frame, the vertical power assembly is connected with the machining assembly through a mounting plate, the machining assembly penetrates through the mounting plate, the mounting plate is movably connected with the frame through a sliding rail assembly, the machining assembly corresponds to the positioning assembly in position, the horizontal power assembly is connected with the positioning assembly through a working plate, the working plate is movably connected with the lathe bed through the sliding rail assembly, a part measuring piece is arranged on the mounting plate, and a cutter measuring piece is arranged on the positioning assembly.

Further, the part measuring part is corresponding with the locating component position, the cutter measuring part is corresponding with the processing component position, the locating component includes setting element, installed part, lower motor and connecting axle.

Further, the cutter measuring part is connected with the mounting part on the positioning assembly, the part measuring part corresponds to the machining assembly in position, the positioning part is connected with the rotating shaft of the lower motor through the connecting shaft, and the mounting part is specifically located on the outer side of the connecting shaft.

Furthermore, the detection surfaces of the part measuring piece and the cutter measuring piece face towards the positioning assembly, the positioning piece corresponds to the position of the machining assembly, and the mounting piece is connected with the working plate and the cutter measuring piece.

Furthermore, the detection surfaces of the part measuring piece and the cutter measuring piece face towards a positioning piece, a cutter, a clamping piece and a middle motor are arranged on the machining assembly, and the positioning piece corresponds to the position of the cutter.

Furthermore, the number of the part measuring pieces is the same as that of the cutter measuring pieces, the cutter is connected with a rotating shaft of the middle motor through a clamping piece, and the position of the cutter corresponds to that of the vertical power assembly and that of the horizontal power assembly.

Furthermore, the number of the part measuring pieces and the number of the cutter measuring pieces are not less than one, and the vertical power assembly and the horizontal power assembly respectively comprise an upper motor, a transmission piece and a screw rod.

Furthermore, the part measuring part and the positioning part are on the same plane, the cutter measuring part is located below the positioning part, the lead screw is connected with a rotating shaft of the upper motor through a transmission part, and the lead screw is connected with the mounting plate and the working plate respectively.

The utility model provides a gear profile of tooth chamfer processing mode which characterized in that includes:

s1, mounting the cutter on the clamping piece, and mounting the gear needing chamfering on the positioning piece;

s2, detecting the outer diameter of the gear on the positioning piece by the part measuring piece, and determining the initial position of the cutter by the cutter measuring piece;

s3, a processing starting procedure: the processing assembly starts to work to drive the cutter to rotate, meanwhile, the positioning assembly starts to work to drive the gear to start to rotate, meanwhile, the vertical power assembly and the horizontal power assembly work simultaneously, the gear is meshed with the cutter in the process to achieve gear chamfering processing, then the horizontal power assembly moves back and forth, and the gear tooth form chamfering processing in a radial cutting and feeding mode is achieved.

The invention has the beneficial effects that: the utility model provides a gear profile of tooth chamfer equipment and processing mode thereof, use through lathe bed, vertical power component, horizontal power component, processing subassembly and locating component mutually supporting, adopt the mode of gear and cutter meshing to realize the effect of gear chamfer processing, the uniformity of chamfer after the processing is good, has improved work efficiency, has improved the aesthetic property of gear outward appearance, has practiced thrift manufacturing cost.

Drawings

FIG. 1 is an isometric view of the overall structure of a gear tooth form chamfering apparatus and a machining method thereof according to the present invention.

FIG. 2 is an isometric view of another overall structure of a gear tooth form chamfering apparatus and a machining method thereof according to the present invention.

FIG. 3 is a front view of the overall structure of a gear tooth shape chamfering apparatus and a machining method thereof according to the present invention.

FIG. 4 is an isometric view of a part of the structure of a gear tooth form chamfering apparatus and a machining method thereof according to the present invention.

FIG. 5 is another perspective view of the gear tooth chamfering apparatus and the machining method thereof.

In the figure: 1. a bed body; 2. a frame; 3. a vertical power assembly; 31. an upper motor; 32. a transmission member; 33. a screw rod; 4. a horizontal power assembly; 5. mounting a plate; 6. processing the assembly; 61. a cutter; 62. a clamping member; 63. a middle motor; 7. a positioning assembly; 71. a positioning member; 72. a mounting member; 73. a lower motor; 74. a connecting shaft; 8. a part measurement; 9. a tool measuring member; 10. a working plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1 to 5, a gear tooth form chamfering apparatus includes a bed 1, a vertical power assembly 3, a horizontal power assembly 4, a machining assembly 6, and a positioning assembly 7; vertical power component 3 passes through frame 2 and is connected with lathe bed 1, vertical power component 3 passes through mounting panel 5 and is connected with processing subassembly 6 for mutually support and ensure that cutter 61 and gear can correspond the position motion in the plane, processing subassembly 6 link up mounting panel 5, mounting panel 5 passes through slide rail set spare and frame 2 swing joint, processing subassembly 6 is corresponding with locating component 7 position, is used for mutually supporting to realize processing the gear, carries out the chamfer to the gear promptly, horizontal power component 4 is connected with locating component 7 through working plate 10, working plate 10 passes through slide rail set spare and lathe bed 1 swing joint, be provided with part measuring piece 8 on the mounting panel 5 for detect the external diameter size of gear on setting element 71, be provided with cutter measuring piece 9 on locating component 7 for detect the size of cutter 61, vertical power component 3, The horizontal power assembly 4, the processing assembly 6, the positioning assembly 7, the part measuring part 8 and the cutter measuring part 9 are electrically connected with an external control system.

The part measuring part 8 corresponds to the positioning component 7, the tool measuring part 9 corresponds to the machining component 6, and the positioning component 7 comprises a positioning part 71, a mounting part 72, a lower motor 73 and a connecting shaft 74.

Cutter measuring part 9 is connected with installed part 72 on the locating component 7, part measuring part 8 is corresponding with processing subassembly 6 position, setting element 71 is used for the positioning gear, setting element 71 passes through connecting axle 74 and is connected with the swivelling axis of lower motor 73 for it is rotatory to drive the gear on the setting element 71, installed part 72 specifically is located the outside of connecting axle 74.

The detection surfaces of the part measuring part 8 and the cutter measuring part 9 face the positioning component 7, the positioning component 71 corresponds to the machining component 6 in position, and the mounting component 72 is connected with the working plate 10 and the cutter measuring part 9.

The detection surfaces of the part measuring part 8 and the cutter measuring part 9 face to a positioning part 71, a cutter 61, a clamping part 62 and a middle motor 63 are arranged on the machining assembly 6, and the positioning part 71 corresponds to the cutter 61.

The quantity of part measuring piece 8 and cutter measuring piece 9 is the same, cutter 61 is connected with well motor 63's rotation axis through holder 62 for it is rotatory to drive cutter 61, and then realizes the gear engagement on cutter 61 and the setting element 71 when processing the gear, cutter 61 is corresponding with vertical power component 3 and horizontal power component 4 position, is used for driving cutter 61 and setting element 71 to move when the cutter meshing processes the gear.

The quantity of the part measuring part 8 and the cutter measuring part 9 is not less than one, the vertical power assembly 3 and the horizontal power assembly 4 respectively comprise an upper motor 31, a transmission part 32 and a screw rod 33, and the upper motor, the transmission part and the screw rod are used for driving a cutter 61 and a positioning part 71 to rotate when gears are meshed and machined.

The part measuring part 8 and the positioning part 71 are on the same plane, the cutter measuring part 9 is located below the positioning part 71, the screw rod 33 is connected with a rotating shaft of the upper motor 31 through a transmission part 32, and the screw rod 33 is respectively connected with the mounting plate 5 and the working plate 10.

The utility model provides a gear profile of tooth chamfer processing mode which characterized in that includes:

s1, mounting the cutter 61 on the clamping piece 62, mounting the gear to be chamfered on the positioning piece 71, and finishing the mounting work of the meshing chamfering processing;

s2, detecting the outer diameter size of the gear on the positioning piece 71 by the part measuring piece 8, determining the initial position of the cutter 61 by the cutter measuring piece 9, and finishing the measurement before meshing processing to further determine the initial position of the processing;

s3, a processing starting procedure: the machining assembly 6 starts to work to drive the cutter 61 to rotate, meanwhile, the positioning assembly 7 starts to work to drive the gear to start to rotate, and meanwhile, the vertical power assembly 3 and the horizontal power assembly 4 work simultaneously to realize double rotation of the cutter 61 and the gear; in the process, the gear is meshed with the cutter 61 to realize gear chamfering, and then the horizontal power assembly 4 moves back and forth to realize the radial cutting and feeding mode to process the gear-shaped chamfer.

The above examples are intended to further illustrate the present invention, but are not intended to limit the invention to these specific embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.