阅读说明：本技术 一种煤气化灰渣制备岩棉工艺及熔渣池结构 (Process for preparing rock wool from coal gasification ash and slag pool structure ) 是由 王健 于 2020-11-25 设计创作，主要内容包括：本发明提供一种煤气化灰渣制备岩棉工艺及熔渣池结构,包括以下步骤：将煤水通入磨煤机中,制备成水煤浆,在煤浆泵的作用下,将煤浆和外界的氧气一起通入气化炉中；气化炉产生的合成气,合成气进入旋风分离器中；气化炉下端部的不能反应的矿物质的高温熔渣,熔渣和未反应的碳,一起同向流下,直接以液态形式落入熔渣池中；将熔渣池内的熔渣通入四辊制棉机中,对高温灰渣进行等离子加热,制备出岩棉。本发明专利提供的煤气化灰渣制备岩棉工艺及熔渣池结构,能够实现煤气化渣处理和岩棉制备效益最大化,降低了人力成本,提高了生产劳动的效率。(The invention provides a process for preparing rock wool from coal gasification ash and slag pool structure, comprising the following steps: introducing coal water into a coal mill to prepare coal water slurry, and introducing the coal slurry and external oxygen into a gasification furnace under the action of a coal slurry pump; the synthesis gas generated by the gasification furnace enters a cyclone separator; the high-temperature slag of the mineral substances which can not react at the lower end part of the gasification furnace, the slag and the unreacted carbon flow down together in the same direction and directly fall into a slag pool in a liquid state; and (3) introducing the slag in the slag pool into a four-roller cotton making machine, and carrying out plasma heating on the high-temperature slag to prepare the rock wool. The process for preparing rock wool from coal gasification ash and the slag melting tank structure provided by the invention can realize the maximization of coal gasification slag treatment and rock wool preparation benefits, reduce the labor cost and improve the efficiency of production labor.)

1. The process for preparing rock wool from coal gasification ash is characterized by comprising the following steps:

step S01: introducing coal water into a coal mill, and introducing coal slurry and external oxygen into a gasification furnace under the action of a coal slurry pump;

wet gas in the middle area of the gasification furnace enters a cyclone separator;

the slag and the unreacted carbon in the bottom area of the gasification furnace flow downwards in the same direction, leave the reaction area and directly fall into a slag pool in a liquid state;

step S02: and (3) introducing the slag in the slag pool into a four-roller cotton making machine, and carrying out plasma heating on the high-temperature slag to prepare the rock wool.

2. The process for preparing rock wool from coal gasification ash according to claim 1, wherein in the step S01, the coal slurry contains SiO₂+Al₂O₃More than or equal to 70wt percent so that the rock wool prepared by gasifying the slag can meet the requirement of building heat preservation.

3. The process for preparing rock wool from coal gasification ash according to claim 2, wherein in the step S01, the melting point of the material adopted by the cyclone separator needs to be more than 1700 ℃ so as to ensure the strength of the equipment.

4. The process for preparing rock wool from coal gasification ash according to claim 3, wherein in the step S01, a resistance wire is added to the periphery of the slag pool for heating, so as to ensure that the temperature of the slag is 1450 ℃ to control the flowing state of the slag and ensure that the viscosity of the slag is less than 3 centipoise, thereby facilitating the normal operation of the subsequent cotton manufacturing equipment.

5. A slag pool structure is characterized by comprising a support, a cylindrical slag pool arranged on the support, a heating assembly arranged in the slag pool, a first driving mechanism used for adjusting the heating range of the heating assembly and a second driving mechanism used for heating and homogenizing the heating assembly, wherein the first driving mechanism is arranged at the top end of the slag pool, the first driving mechanism is arranged on a rotating plate, the second driving mechanism is connected with the rotating plate, and the rotating plate is rotatably arranged at the top end of the slag pool;

an upper pipeline and a lower pipeline are respectively arranged above and below the slag pool, alumina fiber is arranged on the outer side of the lower pipeline for heat preservation, and the lower pipeline is made of a zirconium-aluminum composite material or a graphite material.

6. The slag bath structure according to claim 5, wherein the heating assembly comprises a plurality of rotating plates arranged in an annular array, a heating groove plate vertically arranged at the bottom end of the rotating plates, a heating wire arranged in the heating groove plate, and an electrode connected with the heating wire, wherein a joint of the heating wire penetrates through the rotating plates and is connected with the electrode, the electrode is fixedly arranged on the rotating plate, and the electrode is connected with a power supply;

and the plurality of rotating plates are provided with driving shafts, and the plurality of driving shafts penetrate through the rotating plates to be connected with the first driving mechanism.

7. The slag bath structure according to claim 6, wherein the rotating plate is formed by connecting a first arc surface, a second arc surface and a third arc surface end to end, the center of the first arc surface is located at the center of the rotating plate, the center of the second arc surface is the rotation center of the rotating plate, the center of the third arc surface is the rotation center of the adjacent rotating plate, the first arc surface and the second arc surface are convex, and the third arc surface is concave.

8. The slag bath structure according to claim 7, wherein the heating trough plates include a first trough plate, a second trough plate, a third trough plate and a communication trough plate, wherein accommodating spaces are arranged in the first trough plate, the second trough plate, the third trough plate and the communication trough plate, and the heating wires are arranged in the accommodating spaces;

the end parts of the first groove plate, the second groove plate and the third groove plate are provided with openings, and the first groove plate, the second groove plate and the third groove plate are communicated with each other through the communication groove plates.

9. The slag bath structure according to claim 8, wherein the first driving mechanism includes a gear provided on the driving shaft, a timing belt engaged with a plurality of the gears, and a first motor connected to one of the driving shafts, the first motor being provided on the rotating plate.

10. The slag bath structure according to claim 9, wherein the second driving mechanism comprises a U-shaped seat connected with the edge of the rotating plate, a rotating shaft vertically arranged on the bracket, and a second motor connected with the rotating shaft.

Technical Field

The invention belongs to the technical field of mineral wool preparation, and particularly relates to a process for preparing rock wool from coal gasification ash and a slag bath structure.

Background

The characteristics of rich coal, poor oil and less gas in China enable coal to still serve as main energy in China for a long time in the future, in order to maintain national energy safety and meet the requirement of environmental protection, as one of important means for clean utilization of coal, the coal-to-liquid technology is greatly valued and developed, however, the technology is also an important waste residue generation source, and according to statistics, a megaton-level coal indirect oil preparation process generates over 90 ten thousand tons of ash slag each year, mainly from coal gasification slag and boiler ash slag, which respectively account for 95% and 5% of the total amount of the produced slag.

The ash residue of the gasification furnace is used as a byproduct of coal chemical industry, has high ash content, low heat value and fine granularity, is stacked and pollutes the environment. At present, the treatment mode of the gasified slag is generally used as building materials or added into a circulating fluidized bed boiler for secondary combustion, but the added value is too low. Therefore, the research on the reduction and resource utilization technology of the gasified slag is the key point for realizing the reduction of the gasified slag treatment cost of coal gasification and coal indirect oil-making enterprises and achieving both economic benefit and environmental protection benefit.

The rock wool has the characteristics of light weight, small heat conductivity coefficient, no combustion, moth prevention, low price, corrosion resistance, good chemical stability, good sound absorption performance and the like, so the rock wool is widely applied to the aspects of filling heat insulation, sound absorption, sound insulation of buildings, cold insulation of oxygen generators and refrigeration houses, filling heat insulation of various thermal equipment and the like. Most of the existing rock wool production processes use natural rock such as basalt, diabase, andesite and the like as basic raw materials, and silica, dolomite and the like as auxiliary materials to adjust the acidity coefficient, and then a certain amount of coke is added to be melted and uniformly mixed in a cupola, and then a four-roller centrifuge system is used for preparing the finished wool. The main disadvantages of this process are: 1) a large amount of energy sources such as coke and coal are consumed, about 0.6-0.7 ton of fuel such as coke is needed for each ton of rock wool, dust pollution is serious after combustion, and the cost is obviously increased if a flue gas treatment system is matched; 2) natural rocks such as basalt, diabase and andesite are required to consume a large amount of natural resources, so that the environment is damaged, and the production cost is increased; 3) the raw materials such as cold rock and the like must be melted, and a large amount of energy is consumed.

Because the preparation raw materials of the rock wool and the components of the gasified slag have the common part, the technical scheme is researched for preparing the rock wool by the gasified slag in order to maximize the benefits of the gasified slag treatment and the rock wool preparation.

Disclosure of Invention

The invention aims to provide a process for preparing rock wool from coal gasification ash and a slag melting tank structure, which solve the technical problems of how to realize coal gasification slag treatment and maximize the benefit of rock wool preparation, solve the problem of coal gasification slag treatment, solve the technical problems in the process of rock wool preparation, reduce the labor cost and improve the efficiency of production labor.

The process for preparing rock wool from coal gasification ash is characterized by comprising the following steps:

step S01: introducing coal water into a coal mill, and introducing coal slurry and external oxygen into a gasification furnace under the action of a coal slurry pump;

the wet coal synthesis gas in the middle area of the gasification furnace enters a cyclone separator;

the slag and the unreacted carbon in the bottom area of the gasification furnace flow downwards in the same direction, leave the reaction area and directly fall into a slag pool in a liquid state;

step S02: and (3) introducing the slag in the slag pool into a four-roller cotton making machine, and carrying out plasma heating on the high-temperature slag to prepare the rock wool.

In the step S01, the coal slurry contains SiO₂+Al₂O₃More than or equal to 70wt percent so that the rock wool prepared by gasifying the slag can meet the requirement of building heat preservation.

In step S01, the melting point of the material used in the cyclone separator needs to be more than 1700 ℃, so as to ensure the strength of the equipment.

In the step S01, resistance wires are added to the periphery of the slag pool for heating, so as to ensure that the temperature of the slag is 1450 ℃, so as to control the flowing state of the slag and ensure that the viscosity of the slag is less than 3 centipoise, thereby facilitating the normal operation of the subsequent cotton manufacturing equipment.

A slag pool structure comprises a support, a cylindrical slag pool arranged on the support, a heating assembly arranged in the slag pool, a first driving mechanism used for adjusting the heating range of the heating assembly and a second driving mechanism used for heating and homogenizing the heating assembly, wherein the first driving mechanism is arranged at the top end of the slag pool, the first driving mechanism is arranged on a rotating plate, the second driving mechanism is connected with the rotating plate, and the rotating plate can be rotatably arranged at the top end of the slag pool;

an upper pipeline and a lower pipeline are respectively arranged above and below the slag pool, alumina fiber is arranged on the outer side of the lower pipeline for heat preservation, and the lower pipeline is made of a zirconium-aluminum composite material or a graphite material.

The heating assembly comprises a plurality of rotating plates arranged in an annular array, a heating groove plate vertically arranged at the bottom end of each rotating plate, an electric heating wire arranged in the heating groove plate, and a positive electrode and a negative electrode connected with the electric heating wire, wherein the joint of the electric heating wire penetrates through the rotating plates and is connected with the positive electrode and the negative electrode, the positive electrode and the negative electrode are fixedly arranged on the rotating plates, and the positive electrode and the negative electrode are connected with a power supply;

and the plurality of rotating plates are provided with driving shafts, and the plurality of driving shafts penetrate through the rotating plates to be connected with the first driving mechanism.

The rotating plate is formed by connecting an arc surface I, an arc surface II and an arc surface III end to end in a surrounding mode, the circle center of the arc surface I is located at the center of the rotating plate, the circle center of the arc surface II is the rotating center of the rotating plate, the circle center of the arc surface III is the rotating center of the adjacent rotating plate, the arc surface I and the arc surface II are in an outer convex shape, and the arc surface III is in an inner concave shape.

The heating groove plates comprise a first groove plate, a second groove plate, a third groove plate and a communicating groove plate, accommodating spaces are arranged in the first groove plate, the second groove plate, the third groove plate and the communicating groove plate, and the heating wires are arranged in the accommodating spaces;

the end parts of the first groove plate, the second groove plate and the third groove plate are provided with openings, and the first groove plate, the second groove plate and the third groove plate are communicated with each other through the communication groove plates.

The first driving mechanism comprises gears arranged on the driving shaft, synchronous belts in meshing connection with the gears and a first motor connected with one of the driving shafts, and the first motor is arranged on the rotating plate.

The driving mechanism II comprises a U-shaped seat connected with the edge of the rotating plate, a rotating shaft vertically arranged on the support and a motor II connected with the rotating shaft.

The invention has the beneficial effects that:

(1) the fireproof heat-preservation rock wool is prepared by using the ash slag, the high-temperature melting state of the ash slag is kept, the economic problem of poor solid waste treatment benefit is solved, and particularly, the preparation of the rock wool utilizes the latent heat of the ash slag, the temperature is kept, the power consumption cost is low, and the additional value is high.

(2) The slag tank structure is arranged, and on one hand, the heating assembly and the driving mechanism I are arranged, so that slag in the slag tank can be heated, the molten state of the slag can be kept, the fluidity of the slag can be kept, and the slag can smoothly enter the four-roller cotton making machine; under the action of the first driving mechanism, the heating assembly is driven by the rotating plate to expand a heating area in the slag pool.

(3) The driving mechanism II is arranged, so that the driving mechanism I and the heating assembly can rotate, different areas in the slag pool can be subjected to uniform heating, and the slag can be ensured to be in a molten state to the greatest extent.

(4) In addition, be provided with a plurality of heating frid, all be provided with the heating wire in the different heating frid, corresponding heating wire is connected with positive and negative electrode, and positive and negative electrode has a plurality ofly promptly, and when one of them heating frid breaks down out of work like this, all the other heating frids still can play a role.

Drawings

FIG. 1 is a structural diagram of a slag bath in an embodiment of the present invention.

Fig. 2 is a structural diagram of a first driving mechanism in the embodiment of the invention.

Fig. 3 is a structural view of a heating groove plate and a rotating plate according to an embodiment of the present invention.

Fig. 4 is a first structural view of a heating slot plate according to an embodiment of the present invention.

FIG. 5 is a second structural diagram of a heating slot plate according to an embodiment of the present invention.

FIG. 6 is a flow chart of coal gasification ash preparation in an embodiment of the invention.

Wherein the reference numerals are: 1. a support; 2. a slag bath; 2-1, a top cover; 2-2, rotating plate; 2-3, synchronous belts; 2-4, a gear; 2-5, a first motor; 2-6, positive and negative electrodes; 2-7, installing a pipeline hole; 2-8, heating the groove plate; 2-81, a first slot plate; 2-82, a second slot plate; 2-83, a third slot plate; 2-9, rotating the plate; 2-91, electrode holes; 2-10, a drive shaft; 3. a lower pipeline; 4. an upper pipeline; 5. a U-shaped seat; 6. and a second motor.

Detailed Description

In order to clearly illustrate the technical features of the present solution, the present solution is described below by way of specific embodiments.

Referring to fig. 6, a process for preparing rock wool from coal gasification ash slag is characterized by comprising the following steps:

step S01: introducing coal water into a coal mill, and introducing coal slurry and external oxygen into a gasification furnace under the action of a coal slurry pump;

wet gas in the middle area of the gasification furnace enters a cyclone separator;

the slag and the unreacted carbon in the bottom area of the gasification furnace flow downwards in the same direction, leave the reaction area and directly fall into a slag pool 2 in a liquid state;

step S02: and (3) introducing the slag in the slag pool 2 into a four-roller cotton making machine, and carrying out plasma heating on the high-temperature slag to prepare the rock wool.

In step S01, the coal slurry contains SiO as a component₂+Al₂O₃More than or equal to 70wt percent so that the rock wool prepared by gasifying the slag can meet the requirement of building heat preservation.

In step S01, the melting point of the material used for the cyclone separator needs to be more than 1700 ℃, so as to ensure the strength of the equipment.

In step S01, a resistance wire is added to the periphery of the slag pool 2 to heat, so as to ensure that the temperature of the slag is 1450 ℃, so as to control the flowing state of the slag and ensure that the viscosity of the slag is less than 3 centipoise, thereby facilitating the normal operation of the subsequent cotton manufacturing equipment.

Referring to fig. 1, a slag bath structure comprises a support 1, a cylindrical slag bath 2 arranged on the support 1, a heating assembly arranged in the slag bath 2, a first driving mechanism for adjusting the heating range of the heating assembly and a second driving mechanism for heating and homogenizing the heating assembly, wherein the first driving mechanism is arranged at the top end of the slag bath 2, the first driving mechanism is arranged on a rotating plate 2-2, the second driving mechanism is connected with the rotating plate 2-2, and the rotating plate 2-2 is rotatably arranged at the top end of the slag bath 2;

an upper pipeline 4 and a lower pipeline 3 are respectively arranged above and below the slag bath 2, alumina fibers are arranged on the outer side of the lower pipeline 3 for heat preservation, and the lower pipeline 3 is made of zirconium-aluminum composite materials or graphite materials.

An upper pipeline hole is arranged on the slag bath and is connected with the upper pipeline holes 2-7.

The top end of the slag pool is provided with a top cover 2-1, and the rotating plate can rotate around the center of the top cover 2-1 and is connected in a sealing way, specifically, the rotating plate is provided with a shaft shoulder which can be erected on the top cover 2-1, and the rotating plate can rotate under the rotating action of the driving mechanism II;

in addition, the connecting structure of the rotating plate and the top cover 2-1 can also adopt a bearing and a sealing ring, so that the rotating plate can rotate around the center of the top cover 2-1, and the rotating plate is sealed on the top cover 2-1, and the specific structure is not limited, which belongs to the technical characteristics that can be easily thought and easily realized by a person skilled in the relevant field, and the detailed description is omitted.

After liquid slag enters the slag pool 2, the liquid slag is transited in the slag pool 2 and then enters a four-roller cotton making machine, because the cooling speed of the slag is high, the liquid slag is easy to condense in the slag pool 2, the slag pool 2 is damaged due to the action of thermal expansion and cold contraction, the preparation process of rock wool is influenced, and a large amount of production time is wasted due to remelting of gasified slag; although the slag bath 2 has a heating system, the above-mentioned condensation occurs when a fault occurs, and therefore, the heating assembly actually solves the problems of heating homogenization and heating persistence and ensures that the liquid slag smoothly flows into the four-roller cotton maker.

Referring to fig. 3, 4 and 5, the heating assembly comprises a plurality of rotating plates 2-9 arranged in an annular array, heating groove plates 2-8 vertically arranged at the bottom ends of the rotating plates 2-9, heating wires arranged in the heating groove plates 2-8, and positive and negative electrodes 2-6 connected with the heating wires, wherein joints of the heating wires penetrate through the rotating plates 2-9 and are connected with the positive and negative electrodes 2-6, the positive and negative electrodes 2-6 are fixedly arranged on the rotating plates 2-2, and the positive and negative electrodes 2-6 are connected with a power supply;

the plurality of rotating plates 2-9 are all provided with driving shafts 2-10, and the plurality of driving shafts 2-10 penetrate through the rotating plates 2-2 to be connected with a driving mechanism I.

The rotating plate is provided with electrode holes 2-91, and the positive and negative electrodes vertically penetrate through the electrode holes 2-91.

Under the action of the driving shaft 2-10, the rotating plates 2-9 rotate, and according to the specific structure of the rotating plates 2-9, a plurality of rotating plates 2-9 rotate and open at the same time, the rotating plates 2-9 drive the heating trough plates 2-8 to rotate, and the heating trough plates 2-8 can contact a larger area in the slag pool 2, so that more uniform heating can be realized;

the electric heating wire is connected with the positive and negative electrodes 2-6, the positive and negative electrodes 2-6 are connected with the power supply, wherein the rotating plate 2-9, the heating groove plate 2-8, the electric heating wire and the positive and negative electrodes 2-6 are combined into a plurality of groups, the power supply also comprises a plurality of groups, and the plurality of power supplies can be connected with the controller.

The rotating plates 2-9 are connected end to form a circle through a first arc surface, a second arc surface and a third arc surface, the circle center of the first arc surface is located at the center of the rotating plate 2-2, the circle center of the second arc surface is the rotating center of the rotating plates 2-9, the circle center of the third arc surface is the rotating center of the adjacent rotating plates 2-9, the first arc surface and the second arc surface are convex, and the third arc surface is concave.

The heating groove plates 2-8 comprise first groove plates 2-81, second groove plates 2-82, third groove plates 2-83 and communication groove plates, accommodating spaces are arranged in the first groove plates 2-81, the second groove plates 2-82, the third groove plates 2-83 and the communication groove plates, and heating wires are arranged in the accommodating spaces;

the ends of the first, second and third channel plates 2-81, 2-82, 2-83 are provided with openings and are in communication with each other via communication channel plates.

The configuration of the heating channel plates 2-8, on the one hand, allows to reduce the number of heating wires, which allows to have one heating wire simultaneously connecting the first channel plate 2-81, the second channel plate 2-82 and the third channel plate 2-83 to a larger extent of slag contact.

Referring to fig. 2, the driving mechanism one includes a gear 2-4 provided on a driving shaft 2-10, a timing belt 2-3 internally engaged with the plurality of gears 2-4, and a motor one 2-5 connected to one of the driving shafts 2-10, the motor one 2-5 being provided on the rotating plate 2-2.

The first motor 2-5 drives the gear 2-4 to rotate, and the other gear 2-4 drives the driving shaft 2-10 to rotate under the action of the synchronous belt 2-3.

The driving mechanism II comprises a U-shaped seat 5 connected with the edge of the rotating plate 2-2, a rotating shaft vertically arranged on the bracket 1 and a motor II 6 connected with the rotating shaft.

Preferably, the second motor 6 is a forward and reverse rotating motor.

Note: the pressurized gasification process of Texaco coal slurry belongs to sparse-phase parallel flow reaction of a gasification bed, the coal water slurry is crushed and atomized and sprayed into a gasification furnace under the action of high-speed oxygen flow through a nozzle, oxygen and atomized coal water slurry are subjected to high-temperature radiation action in a refractory brick in the furnace, and are subjected to a series of physical and chemical processes such as preheating, moisture evaporation, coal dry distillation, volatile matter cracking combustion, carbon gasification and the like rapidly, finally, wet coal gas with carbon monoxide, hydrogen, carbon dioxide and water vapor as main components is generated, slag and unreacted carbon flow down in the same direction together, leave a reaction zone, enter a water bath of a chilling chamber at the bottom of the furnace, the slag is quenched, solidified, trapped in water, falls into a slag tank and is discharged at regular time through a slag discharge system. The coal gas and saturated steam enter a coal gas cooling system.

The technical features of the present invention which are not described in the above embodiments may be implemented by or using the prior art, and are not described herein again, of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and variations, modifications, additions or substitutions which may be made by those skilled in the art within the spirit and scope of the present invention should also fall within the protection scope of the present invention.