阅读说明：本技术 一种高压灌浆钻喷一体机及其使用方法 (High-pressure grouting drilling and spraying integrated machine and using method thereof ) 是由 张聘华 詹作泰 丰武江 秦金龙 赵仲明 于 2020-11-27 设计创作，主要内容包括：本申请提供了一种高压灌浆钻喷一体机,包括：动力头,所述动力头通过缆绳穿过连接臂与卷扬机连接,使所述卷扬机能够驱动所述动力头沿连接臂的长度方向移动；其中,所述动力头包括与缆绳连接的横板、震动件,以及动力头总成,所述横板通过滑杆与所述震动件连接,所述动力头总成设置在所述震动件远离横板的一端；所述震动件上固定有震动电机,所述震动电机的输出轴与所述震动件的输入轴传动连接；钻杆,所述钻杆与所述动力头总成可拆卸连接。在一定力的情况下钻杆无法向上运行时,通过启动震动电机,使得驱动震动件沿竖直方向振动,能够使得钻杆在竖直方向进行小范围移动,便于钻杆提起,实现了防止钻杆卡住的效果。(The application provides a high pressure grout bores and spouts all-in-one, include: the power head penetrates through the connecting arm through a cable to be connected with a winch, so that the winch can drive the power head to move along the length direction of the connecting arm; the power head comprises a transverse plate, a vibrating piece and a power head assembly, wherein the transverse plate is connected with the vibrating piece through a sliding rod, and the power head assembly is arranged at one end, far away from the transverse plate, of the vibrating piece; a vibration motor is fixed on the vibration part, and an output shaft of the vibration motor is in transmission connection with an input shaft of the vibration part; the drill rod is detachably connected with the power head assembly. When the drilling rod can not move upwards under the condition of a certain force, the vibration motor is started, so that the driving vibration piece vibrates along the vertical direction, the drilling rod can move in the vertical direction in a small range, the drilling rod is convenient to lift, and the effect of preventing the drilling rod from being blocked is realized.)

1. The utility model provides a high pressure grout bores and spouts all-in-one which characterized in that includes:

the power head (20) penetrates through the connecting arm (11) through a cable to be connected with the winch (12), so that the winch (12) can drive the power head (20) to move along the length direction of the connecting arm (11);

the power head (20) comprises a transverse plate (23) connected with a cable, a vibration piece (22) and a power head assembly (21), the transverse plate (23) is connected with the vibration piece (22) through a sliding rod (25), and the power head assembly (21) is arranged at one end, far away from the transverse plate (23), of the vibration piece (22);

a vibration motor (21) is fixed on the vibration piece (20), and an output shaft of the vibration motor (21) is in transmission connection with an input shaft of the vibration piece (20);

the drill rod (30) is detachably connected with the power head assembly (21).

2. The high-pressure grouting, drilling and spraying integrated machine as claimed in claim 1, wherein a damping spring (2501) is sleeved on the sliding rod (25), one end of the damping spring (2501) is abutted to the transverse plate (23), and the other end of the damping spring is abutted to the vibrating piece (22).

3. The high-pressure grouting, drilling and spraying all-in-one machine as claimed in claim 1, wherein the power head assembly (21) comprises a pendulum gear motor (2101) and a gear box assembly (2102), and an output shaft of the pendulum gear motor (2101) extends into the gear box assembly (2102) and is in transmission connection with the drill rod (30) through a drill rod coupling.

4. The high-pressure grouting, drilling and spraying all-in-one machine as claimed in claim 3, wherein two oscillating needle gear motors (11) are arranged.

5. The integrated high-pressure grouting, drilling and spraying machine as claimed in claim 1, wherein the power head (20) further comprises a joint assembly, the joint assembly is arranged on the vibrating piece (20), and the joint assembly comprises a grout pipe joint (2401) and a water pipe joint (2402).

6. A high pressure grouting, drilling and spraying all-in-one machine as claimed in claim 1, characterized in that the drill rod (30) comprises a drill rod body (31), a joint (32), a drill bit (34) and a nozzle (35):

one end of the drill rod body (31) is connected with the drill rod in a coupling and detachable mode through a joint (32), and the other end of the drill rod body (31) is connected with the drill bit (34);

the nozzle (35) is arranged on the outer wall of the drill rod body (31).

7. The integrated high-pressure grouting, drilling and spraying machine as claimed in claim 6, wherein the drill bit (34) is detachably connected with the drill rod body (31).

8. The integrated high-pressure grouting, drilling and spraying machine as claimed in claim 1, wherein the drill rod (30) further comprises a waterway one-way valve (33), and the waterway one-way valve (33) is arranged between the drill rod body (31) and the drill bit (34);

and the flow direction of a water path in the water path one-way valve (33) is along the direction from the drill rod body (31) to the drill bit (34).

9. The use method of the high-pressure grouting, drilling and spraying integrated machine according to claim 1 is characterized by comprising the following steps:

step one, erecting a tower

Controlling the lifting of the tower in an operation and control room, and manually operating the vertical tower;

step two, pore-creating piling

Setting an operation interface, presetting the interface before construction, stopping drilling by an operator if the designed parameters are not accordant with geological conditions in the process, and changing the designed parameters again, wherein the parameter design is in a hole unit;

and (3) pore-forming piling: firstly, initializing equipment, dividing a piling stratum into set layers according to the depth, and setting the maximum torque of a main power head of each layer, the depth of each layer and piling pressure;

A. when a start button is pressed down, the power head (20) runs to pile downwards, the pile driving pressure is detected by the tension sensor, and when the pressure of the tension sensor is reduced, the pressure of the tension sensor is adjusted by the PLC;

B. when the running torque of the power head (20) exceeds the set maximum torque, the piling pressure is automatically reduced, and the power head runs upwards;

C. when sudden limit torque is met, the main power stops, the piling pressure is automatically reduced, the power head (20) runs upwards, and if the power head cannot run upwards under the condition of certain force, the vibration device is automatically started until the power head (20) is lifted upwards;

D. in the process of upward operation, the torque of the main power head is reduced, when the torque of the main power head is reduced to a set maximum torque range, the main power head automatically turns in situ for one minute and is reset by field operators, and then the piling pressure is continuously recovered to execute downward operation of the power head (20);

E. the pressure of the lower pile is required to be constant, the pressure fed back by the tension sensor is compared with the pressure set during initialization, and the corresponding winding speed is output through PID regulation inside the tension sensor;

F. when power is suddenly cut off, the power head (20) is immediately lifted to the original position;

step three, guniting to form a column

A sensor is arranged on a flange plate of the power head (20), two iron sheets are arranged below the flange plate, when the iron sheets pass through the sensor, the rotating speed of the power head is reduced, guniting is carried out, when the iron sheets pass through the sensor, guniting is stopped, and the rotating speed is increased.

Technical Field

The invention relates to the field of engineering machinery, in particular to a high-pressure grouting, drilling and spraying integrated machine and a using method thereof.

Background

The high-pressure jet grouting engineering is used for seepage prevention and water stop engineering in water conservancy and hydropower engineering, river channel treatment engineering and water environment treatment engineering; seepage-proofing and water-stopping engineering of docks and wharfs, and foundation reinforcement and seepage-proofing engineering in subway, tunnel, railway, high-speed rail, highway and other engineering; the engineering such as slope protection of deep foundation pit excavation is widely applied. From domestic high-pressure jet grouting construction process and equipment, the method basically stays in the traditional construction process of core drilling machine hole forming and high-pressure jet trolley guniting, the links of drilling hole forming, wall protection, shifting, positioning and the like are too many, the working procedure operation time is long, and due to the fact that a construction object is a soft foundation, the phenomena of difficult wall protection and hole forming, deviation in positioning and the like often occur, and therefore the construction period is prolonged, the construction quality is unstable and the like. Moreover, the traditional process construction depends on subjective experience consciousness of operators, the control randomness of each process is high, technical parameters are difficult to prepare and grasp, the labor cost is relatively high, and the like.

Disclosure of Invention

In view of the above, the main object of the present invention is to

The invention provides a high-pressure grouting, drilling and spraying integrated machine, which comprises: the power head penetrates through the connecting arm through a cable to be connected with a winch, so that the winch can drive the power head to move along the length direction of the connecting arm; the power head comprises a transverse plate, a vibrating piece and a power head assembly, wherein the transverse plate is connected with the vibrating piece through a sliding rod, and the power head assembly is arranged at one end, far away from the transverse plate, of the vibrating piece; a vibration motor is fixed on the vibration part, and an output shaft of the vibration motor is in transmission connection with an input shaft of the vibration part; the drill rod is detachably connected with the power head assembly.

In some embodiments of the present invention, a damping spring is sleeved on the sliding rod, one end of the damping spring abuts against the transverse plate, and the other end of the damping spring abuts against the vibrating piece.

In some embodiments of the invention, the power head assembly includes a wobble pin gear motor and a gear box assembly, and an output shaft of the wobble pin gear motor extends into the gear box assembly and is in transmission connection with the drill stem through a drill stem coupling.

In some embodiments of the invention, there are two of the wobble pin gear motors.

In some embodiments of the present invention, the powerhead further comprises a joint assembly disposed on the vibratable member, wherein the joint assembly comprises a grout tube joint and a water tube joint.

In some embodiments of the invention, the drill rod comprises a rod body, a sub, a drill bit, and a nozzle: one end of the drill rod body is detachably connected with the drill rod through a joint, and the other end of the drill rod body is connected with the drill bit; the nozzle is arranged on the outer wall of the drill rod body.

In some embodiments of the invention, the drill bit is removably connected to the drill rod body.

In some embodiments of the invention, the drill stem further comprises a waterway check valve disposed between the drill stem body and the drill bit; and the flow direction of a waterway in the waterway one-way valve is along the direction from the drill rod body to the drill bit.

The invention also provides a use method of the high-pressure grouting drilling and spraying integrated machine, which comprises the following steps: step one, erecting a tower

The proportional valve is used for replacing an original manual reversing valve, the lifting of the tower is directly controlled in the control room, the tower is erected by manual operation, and the tower can be fixed in the original position when sudden power failure occurs, so that the safety is ensured;

step two, pore-creating piling

Setting an operation interface, presetting the interface before construction, and if the designed parameters are not accordant with geological conditions in the process, stopping drilling by operators and changing the designed parameters again, wherein the parameter design is in a hole unit; and (3) pore-forming piling: firstly, initializing equipment, dividing a piling stratum into set layers according to the depth, and setting the maximum torque of a main power head of each layer, the depth of each layer and piling pressure; A. pressing a start button, driving the power head to pile downwards, detecting pile driving pressure by the tension sensor, and adjusting the pressure of the tension sensor by adopting a PLC (programmable logic controller) when the pressure of the tension sensor is reduced; B. when the operating torque of the power head exceeds the set maximum torque, the piling pressure is automatically reduced, and the power head operates upwards; C. when sudden limit torque is met, the main power stops, pile driving pressure is automatically reduced, the power head runs upwards, and if the power head cannot run upwards under the condition of certain force, the vibration device is automatically started until the power head is lifted upwards; D. in the upward operation process, the torque of the main power head is reduced, when the torque of the main power head is reduced to be within the set maximum torque range, the main power head automatically rotates in the original position for one minute and is reset by field operators, and then the piling pressure is continuously recovered to execute the downward operation of the power head; E. the pressure of the lower pile is required to be constant, the pressure fed back by the tension sensor is compared with the pressure set during initialization, and the corresponding winding speed is output through PID regulation inside the tension sensor; F. when power is suddenly cut off, the power head is immediately lifted to the original position;

step three, guniting to form a column

The flange plate of the power head is provided with a sensor, two iron sheets are arranged below the flange plate, when the iron sheets pass through the sensor, the rotating speed of the power head is reduced, guniting is carried out, when the iron sheets pass through the sensor, the guniting is stopped, and the rotating speed is increased.

The high-pressure grouting, drilling and spraying integrated machine and the use method thereof provided by the invention have the following beneficial effects:

1. when the drilling rod can not move upwards under the condition of a certain force, the vibration motor is started, so that the driving vibration piece vibrates along the vertical direction, the drilling rod can move in the vertical direction in a small range, the drilling rod is convenient to lift, and the effect of preventing the drilling rod from being blocked is realized.

2. Can directly carry out the grout operation after the engineering of creeping into is accomplished, need not to change other equipment to engineering progress has been accelerated, moreover, adopt torque sensor real-time detection unit head's moment of torsion, when the running torque of unit head surpassed the maximum torque who sets for or met proruption limit torque, through PLC automatic pile driving pressure that reduces, thereby solved the drilling rod and taken place the problem of damage easily.

Drawings

Fig. 1 is an assembly schematic diagram of a high-pressure grouting, drilling and spraying integrated machine according to an embodiment of the invention;

FIG. 2 is a structural diagram of a connecting arm of the high-pressure grouting drilling and spraying integrated machine according to an embodiment of the invention;

FIG. 3 is a drill bit structure diagram of a high-pressure grouting drilling and spraying integrated machine according to an embodiment of the invention;

FIG. 4 is a drill rod structure diagram of a high-pressure grouting, drilling and spraying integrated machine according to an embodiment of the invention;

fig. 5 is a block diagram of a control structure of a high-pressure grouting, drilling and spraying integrated machine according to an embodiment of the invention.

Wherein the figures include the following reference numerals:

11. a connecting arm; 12. a winch; 20. a power head; 21. a power head assembly; 2101. a needle swinging gear motor; 22. a vibrating member; 2201. vibrating a motor; 23. a transverse plate; 2401. a grout pipe joint; 2402. a water pipe joint; 25. a slide bar; 2501. a damping spring; 30. a drill stem; 31. a drill rod body; 32. a joint; 33. a waterway one-way valve; 34. a drill bit; 35. and (4) a nozzle.

Detailed Description

The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the related invention are shown in the drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

Referring to fig. 1 to 4, the present invention provides a high pressure grouting, drilling and spraying integrated machine, including: the power head 20 is connected with the winch 12 by penetrating the connecting arm 11 through a cable, so that the winch 12 can drive the power head 20 to move along the length direction of the connecting arm 11; the power head 20 comprises a transverse plate 23 connected with a cable, a vibration piece 22 and a power head assembly 21, wherein the transverse plate 23 is connected with the vibration piece 22 through a slide rod 25, and the power head assembly 21 is arranged at one end, far away from the transverse plate 23, of the vibration piece 22; a vibration motor 21 is fixed on the vibration part 20, and an output shaft of the vibration motor 21 is in transmission connection with an input shaft of the vibration part 20; and the drill rod 30, and the drill rod 30 is detachably connected with the power head assembly 21.

The technical scheme of this embodiment is used, the rise of luffing mechanism is directly controlled in the control room, the angle of placing of adjustment linking arm 11, hoist engine 12 passes through the hawser cable machine and is connected with diaphragm 30, can hoist unit head assembly 10 and vibrations piece 20, and move along linking arm 11 length direction through hoist engine drive unit head 20, and unit head assembly 10 is connected with the drilling rod transmission, make when unit head assembly 10 during operation, can drive the drilling rod synchronous rotation, thereby realize the mesh of pile drilling, the drilling rod can't upwards move under the circumstances of a specific power, through starting shock dynamo 21, make drive vibrations piece 20 along vertical direction vibration, can make drilling rod 30 carry out the minizone at vertical direction and remove, be convenient for the drilling rod to mention, the effect of preventing the drilling rod from blocking has been realized.

In some alternative embodiments, the sliding rod 25 is sleeved with a damping spring 2501, one end of the damping spring 2501 abuts against the transverse plate 23, and the other end abuts against the vibrating element 22. In this way, dampening of powertrain 10 during drilling is achieved by dampening spring 2501.

Referring to fig. 3, the power head assembly 21 includes a wobble pin gear motor 2101 and a gear box assembly 2102, and an output shaft of the wobble pin gear motor 2101 extends into the gear box assembly 2102 and is in transmission connection with the drill rod 30 through a drill rod coupling.

According to the structural design, the output shaft of the pendulum gear motor 2101 extends into the gear box assembly 2102 to be connected with the drill rod in a coupling and meshing mode, and the drill rod coupling is detachably connected with the drill rod through a bolt, so that the drill rod 30 can be driven to rotate synchronously when the pendulum gear motor 2101 works.

Specifically, the swing pin gear motor 11 is provided in two.

With further reference to fig. 3, the power head 20 further includes a connector assembly disposed on the vibratory member 20, wherein the connector assembly includes a grout tube connector 2401 and a water tube connector 2402. Like this, thick liquid coupling 41 is used for external thick liquid pipe, will send cement to the drilling rod inside, realizes the purpose that the drilling rod can be in milk, and water pipe connection 42 is used for external water pipe, sends water to the drilling rod inside, is used for arranging the sediment.

Referring to fig. 4, the drill rod 30 includes a drill rod body 31, a joint 32, a drill bit 34, and a nozzle 35: one end of the drill rod body 31 is detachably connected with a drill rod through a joint 32, and the other end of the drill rod body 31 is connected with a drill bit 34; the nozzle 35 is provided on the outer wall of the drill rod body 31.

This kind of structural design can realize boring the integral type of spouting, will creep into the pore-creating and spray the grout and combine together, drilling rod 30 spray lance promptly, and tap need not to change, creeps into the pore-creating and finishes and can carry out the grout construction, has reduced dado, aversion, a plurality of procedures such as taking one's place, and the time limit for a project is corresponding to be shortened, and the quality is changeed and is obtained guaranteeing.

In some alternative embodiments, the drill bit 34 is removably connected to the drill rod body 31. Through drill bit 34 and detachable connection of drilling rod body 31 for when drilling different soil layers, change different drill bits 34, thereby can further improve drilling effect, for example: and a three-wing drill bit is adopted in the silt layer (containing small gravel), and the drilling pressure is 5-10 kpa. A roller bit is adopted in a gravel layer (the gravel diameter is less than 20mm), and the drilling pressure is 5-15 kpa. A roller bit is adopted in a gravel layer (the gravel diameter is more than 20mm), and the drilling pressure is 8-20 kpa.

With further reference to fig. 4, the drill rod 30 further includes a waterway check valve 33, the waterway check valve 33 being disposed between the drill rod body 31 and the drill bit 34; and the flow direction of the water path in the water path check valve 33 is along the direction from the drill rod body 31 to the drill bit 34. In this way, the reverse flow of sewage into the drill rod 30 can be avoided by providing the waterway check valve 33.

Referring to fig. 5, a structural block diagram of a control system of the high-pressure grouting, drilling and spraying integrated machine of the invention is shown.

As shown in fig. 5, the control system includes a tension sensor for detecting the pressure of the power head 20 and a pressure compensator for adjusting the pressure of the power head 20, wherein the tension sensor and the pressure compensator are electrically connected to a plc programmable Logic Controller; in the rotary spraying lifting state, the control system also comprises a photoelectric sensor for controlling the spraying, wherein the photoelectric sensor is electrically connected with the PLC; the control system further comprises a torque sensor for detecting the operation torque of the power head 20, and the torque sensor is electrically connected with the PLC.

Through controlling the unit head and switching in drilling state and jet grouting hoisting state, can accomplish the back at the engineering of creeping into, directly carry out the grout operation, need not to change other equipment, thereby the engineering progress has been accelerated, force sensor real-time detection unit head 20's pressure, when too big or undersize pressure, compensate pressure through PLC control pressure compensator, thereby make unit head 20 reach the effect of pressure invariant, and, adopt torque sensor real-time detection unit head's moment of torsion, when the running torque of unit head surpassed the maximum torque of settlement or met proruption ultimate torque, through the automatic pile driving pressure that reduces of PLC, thereby the problem of the drilling rod easy emergence damage has been solved.

In some optional embodiments, the control system further comprises a touch display screen for editing drilling and spraying parameters, and the touch display screen is electrically connected with the PLC. Therefore, the construction parameters can be preset on the touch display screen by the working personnel, and when the designed parameters are found to be inconsistent with the geological conditions in the construction process, the parameters are changed by operating the touch display screen in real time.

Specifically, the control system further includes a distance sensor for detecting the actual depth of the powerhead 20, the distance sensor being electrically connected to the PLC. Therefore, the current construction progress can be intuitively judged.

Further, the control system also comprises a data memory for storing data of each sensor, and the data memory is electrically connected with the PLC.

The types of the electric components are as follows:

PLC-H2U-3232MR；

tension sensor-TD-CLFL 4;

distance sensor-GP 2Y0a02YK 0F;

photosensor-EN 33-D1T100 NA;

torque sensor-HRMt 5;

pressure compensator-APB 8300;

touch display-IT 6070T;

data memory-AT 24C 128C-SSHM-T.

In a specific embodiment, the application method of the high-pressure grouting, drilling and spraying integrated machine comprises the following steps:

step one, erecting a tower

The proportional valve is used for replacing an original manual reversing valve, the lifting of the tower is directly controlled in the control room, the tower is erected by manual operation, and the tower can be fixed in the original position when sudden power failure occurs, so that the safety is ensured;

step two, pore-creating piling

Setting an operation interface, presetting the interface before construction, and if the designed parameters are not accordant with geological conditions in the process, stopping drilling by operators and changing the designed parameters again, wherein the parameter design is in a hole unit;

and (3) pore-forming piling: firstly, initializing equipment, dividing a piling stratum into set layers according to the depth, and setting the maximum torque of a main power head of each layer, the depth of each layer and piling pressure;

A. when a start button is pressed, the power head 20 operates to pile downwards, the pile driving pressure is detected by the tension sensor, and when the pressure of the tension sensor is reduced, the pressure of the tension sensor is adjusted by the PLC;

B. when the operating torque of the power head 20 exceeds the set maximum torque, the piling pressure is automatically reduced, and the power head operates upwards;

C. when sudden limit torque is met, the main power stops, pile driving pressure is automatically reduced, the power head 20 runs upwards, and if the power head cannot run upwards under the condition of certain force, the vibration device is automatically started until the power head 20 is lifted upwards;

D. during the upward operation, the torque of the main power head is reduced, when the torque of the main power head is reduced to a set maximum torque range, the main power head automatically rotates in the original position for one minute and is reset by field operators, and then the piling pressure is continuously recovered to execute the downward operation of the power head 20;

E. the pressure of the lower pile is required to be constant, the pressure fed back by the tension sensor is compared with the pressure set during initialization, and the corresponding winding speed is output through PID regulation inside the tension sensor;

F. when power is suddenly cut off, the power head 20 is immediately lifted to the original position;

step three, guniting to form a column

The flange of the power head 20 is provided with a sensor, two iron sheets are arranged below the flange, when the iron sheets pass through the sensor, the rotating speed of the power head is reduced, guniting is carried out, when the iron sheets pass through the sensor, the guniting is stopped, and the rotating speed is increased.

What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.