Sludge pipeline pneumatic lifting device and sludge treatment system

文档序号:942742 发布日期:2020-10-30 浏览:8次 中文

阅读说明:本技术 污泥管道气力提升装置及污泥处理系统 (Sludge pipeline pneumatic lifting device and sludge treatment system ) 是由 雷清善 贺桂生 康德悦 李永灵 蒋玉东 杨中柏 刘松灵 吴奎 宋嘉俊 陈楚文 彭 于 2020-07-22 设计创作,主要内容包括:本申请提供一种污泥管道气力提升装置及污泥处理系统,涉及冶金技术领域。污泥管道气力提升装置包括防堵塞结构,防堵塞结构包括封堵球、封堵托以及限位件,封堵托包括大口端和小口端,大口端与出气端连接,封堵球浮动安置于小口端且能够封堵小口端,限位件连接于封堵托且能够限制封堵球的活动范围。污泥管道气力提升装置能够通过在压缩空气管的管口连接封堵托,并设置封堵球来封挡封堵托的小口端,又结合限位件来限制封堵球的运动范围,保障封堵球能够回落到小口端,以持续应用该防堵塞结构,使得泥浆不会在空气压缩管内结垢,解决结垢带来的一干问题。污泥处理系统在应用该污泥管道气力提升装置之后,能够稳定运行,保障了对于污泥的处理效率。(The application provides a mud pipeline air lifting device and sludge treatment system relates to the technical field of metallurgy. Mud pipeline air lifting device is including preventing blockking up the structure, prevents blockking up the structure and includes that shutoff ball, shutoff hold in the palm and locating part, and the shutoff holds in the palm and includes that macrostoma end and microcephaly end, macrostoma end is connected with the end of giving vent to anger, and the shutoff ball floats to be settled in microcephaly end and can the microcephaly end of shutoff, and the locating part is connected in the shutoff hold in the palm and can restrict the home range of shutoff. Mud pipeline air lifting device can be through connecting the shutoff support at compressed air pipe's mouth of pipe to set up the small-bore end that the shutoff ball comes the shutoff support, combine the range of motion that the locating part restricted the shutoff ball again, guarantee shutoff ball can fall back to the small-bore end, with continuous this anti-clogging structure of using, make mud can not be at the intraductal scale deposit of air compression, solve a dry problem that the scale deposit brought. The sludge treatment system can stably operate after the sludge pipeline pneumatic lifting device is applied, and the sludge treatment efficiency is guaranteed.)

1. The utility model provides a mud pipeline air lifting device, includes device main part and compressed air pipe, compressed air pipe connect in the device main part, compressed air pipe inlet end is used for connecting the air supply, a part of compressed air pipe stretches into the device main part and the end of giving vent to anger is towards the mud outlet of device main part, its characterized in that, mud pipeline air lifting device still includes prevents blockking up the structure, prevent blockking up the structure and include shutoff ball, shutoff support and locating part, the shutoff support includes major orifice end and microcephaly end, major orifice end with the end of giving vent to anger is connected, the shutoff ball floats to be settled in the microcephaly end and can the shutoff microcephaly end, the locating part connect in the shutoff support and can restrict the home range of shutoff ball.

2. The pneumatic lifting device for sludge pipelines according to claim 1, wherein the cross section of the plugging support is frustum-shaped.

3. The pneumatic sludge pipeline lifting device as claimed in claim 1, wherein the plugging ball is a steel ball.

4. The pneumatic lifting device for sludge pipelines according to claim 1, wherein one end of the limiting member is used as a connecting portion, the rest portions of the limiting member are used as limiting portions together, the connecting portion is connected with the plugging support, and the limiting portions cover the plugging balls and can limit the moving range of the plugging balls.

5. The pneumatic lifting device for sludge pipeline according to claim 4, wherein a limit channel is constructed inside the limit part, the blocking ball can move in the limit channel, the limit channel allows gas to flow, the blocking ball is located at the first position of the limit channel when the compressed air pipe blows in gas, and the blocking ball is located at the second position of the limit channel and blocks the small opening end when the compressed air pipe stops blowing gas.

6. The sludge pipeline air-lift device of claim 5, wherein the plugging channel is a vertical channel.

7. The sludge pipeline air-lifting device as claimed in claim 4, wherein the connection position of the connecting part and the plugging tray is located at the connection position of the large opening end and the compressed air pipe.

8. The sludge pipeline air-lift device as claimed in claim 1, wherein the compressed air pipe is L-shaped.

9. A sludge treatment system comprising a sedimentation tank and the sludge pipeline air-lift device according to any one of claims 1 to 8, wherein the sedimentation tank is connected to the sludge pipeline air-lift device in an on-off manner.

Technical Field

The application relates to the technical field of metallurgy, in particular to a pneumatic lifting device for a sludge pipeline and a sludge treatment system.

Background

At present, most of sludge lifting devices in the domestic metallurgical industry adopt a screw pump, a slurry pump, a pneumatic lifter and the like, in a steelmaking water treatment system, the pneumatic lifting device is adopted for conveying precipitated sludge, compressed air is connected into a pneumatic lifter pipe, and then the lifting and conveying of the sludge are carried out through the pressure difference pulsation of a flexible valve of a sludge conveying pipe. The main equipment system comprises a sedimentation tank, a mud conveying pipe, a flexible valve and a pneumatic lifting device. The system has the following problems in the use process:

the pneumatic lifting device needs to be positioned at the straight pipe section, and because the backflow of the slurry can not be prevented, when the sludge conveying is stopped, part of sludge slurry can be poured into an air pipe of the pneumatic lifting device to form scale, and the air pipe can be blocked at intervals, so that the sludge conveying effect is influenced. The quick cut-off valve of the lifting device is affected by the returned sludge to scale, and the blocking and the failure of the valve body are caused by the blocking, so that the operation of the whole sludge system is affected.

Disclosure of Invention

An object of the application is to provide a mud pipeline air lifting device, it can improve the easy obstructed problem of scale deposit of current air lifting device.

Another object of the present application is to provide a sludge treatment system including the above sludge pipeline air-lifting device, which has all the characteristics of the sludge pipeline air-lifting device.

The embodiment of the application is realized as follows:

the embodiment of the application provides a sludge pipeline air-lift device, including device main part and compressed air pipe, compressed air pipe connect in the device main part, compressed air pipe inlet end is used for connecting the air supply, a part of compressed air pipe stretches into device main part and the end orientation of giving vent to anger the mud mouth of device main part, sludge pipeline air-lift device is still including preventing blockking up the structure, prevent blockking up the structure and include shutoff ball, shutoff support and locating part, the shutoff support includes macrostoma end and microcephaly end, macrostoma end with the end of giving vent to anger is connected, the shutoff ball float settle in microcephaly end just can the shutoff microcephaly end, the locating part connect in the shutoff support just can restrict the home range of shutoff ball.

The pneumatic lifting device of the sludge pipeline changes the caliber of the pipe orifice of the existing compressed air pipe through the plugging support, and plugs the small orifice end by the plugging ball, so that the small orifice end can be plugged rapidly when the sludge stops conveying, and the sludge slurry is prevented from flowing backwards into the compressed air pipe. Because the compressed air pipe can not be filled by the mud poured backwards, the scaling condition can be avoided, and the problem that the rapid cut-off valve is blocked due to the fact that the mud flows smoothly because of the unsmooth air flow in the subsequent work is avoided. The limiting piece can ensure that the sealing ball cannot leave the small opening end too much, so that the sealing ball can timely return to the small opening end and seal the small opening end when slurry stops conveying.

In addition, the pneumatic lifting device for the sludge pipeline provided by the embodiment of the application can also have the following additional technical characteristics:

in an alternative embodiment of the present application, the cross section of the plugging tray is frustum-shaped.

The frustum-shaped structure can prevent the airflow from being influenced to reduce the flow speed.

In an alternative embodiment of the present application, the containment ball is a steel ball.

The steel ball is low in cost, is easy to obtain in the existing equipment, can recycle wastes, and is more economic and environment-friendly.

In an optional embodiment of the present application, one end of the limiting member serves as a connecting portion, the remaining portion of the limiting member serves as a limiting portion, the connecting portion is connected to the blocking support, and the limiting portion covers the blocking ball and can limit the moving range of the blocking ball.

Spacing portion not only can control the home range of shutoff ball, and the shutoff ball is blown the back by compressed air moreover, can shake the scale deposit that probably exists on the shutoff ball through the collision, avoids structure influence compressed air pipe.

In the optional embodiment of this application, spacing passageway is constructed to the inboard of spacing portion, the shutoff ball can move in the spacing passageway, spacing passageway allows the gas flow, when compressed air pipe blows in gas, the shutoff ball is located the first position of spacing passageway, when compressed air pipe stops blowing, the shutoff ball is located the second position of spacing passageway just will the shutoff of osculum end.

By constructing the limiting channel, the moving path of the blocking ball is basically fixed, and the accidental state is not easy to occur in daily work.

In an alternative embodiment of the present application, the blocking channel is a vertical channel.

The vertical channel can make the switching time of shutoff ball between primary importance, second position shortest, when mud stops to carry, can block off the microcephaly fast end.

In an optional embodiment of the application, the connection position of the connecting part and the plugging tray is located at the connection position of the large opening end and the compressed air pipe.

When the welding device is used for processing, the welding can be carried out together, and the welding can be carried out at one position, so that the whole welding device can be distributed when external acting force is applied, and the fracture of the connecting position can be avoided.

In an alternative embodiment of the present application, the compressed air pipe is L-shaped.

At the corner of compressed air pipe, the air current can have certain buffering, avoids the air current too big and influences the fall back of shutoff ball.

The embodiment of the application provides a sludge treatment system, including sedimentation tank and above-mentioned any one sludge pipeline air-lift device, the sedimentation tank with sludge pipeline air-lift device can break-make ground is connected.

Through adopting mud pipeline air lifting device, the operation of sludge treatment system can be more smooth and easy, effectively ensures the treatment effeciency, is favorable to the environmental protection.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.

FIG. 1 is a schematic diagram of a sludge pipeline pneumatic lifting device provided by an embodiment of the present application;

fig. 2 is a schematic diagram of a sludge treatment system provided by an embodiment of the present application.

Icon: 100-sludge pipeline pneumatic lifting device; 10-a device body; 20-compressed air pipe; 31-a blocking ball; 33-plugging support; 332-large mouth end; 334-small mouth end; 35-a stop; 40-a sedimentation tank; 50-flexible valve.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present application, it should be noted that the terms "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the product conventionally places when used, and are only used for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.

In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

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