阅读说明：本技术 一种水解物烘干设施 (Hydrolysate drying facility ) 是由 陈卫 刘永全 陶华妮 于 2020-03-21 设计创作，主要内容包括：本发明一种水解物烘干设施属于加工设施领域,采用长方形的脱酸池,在脱酸池的上面放置长方形的盖板、在盖板的上面纵向及横向安装圆筒状的供气管、在盖板的下面垂直均匀安装与供气管连通的圆筒状空气加热管,在脱酸池的旁边横向水平安装圆筒状的加热箱、在加热箱的内部安装螺旋形的发热管、加热箱左边的出风口通过圆形钢丝软管与供气管连接、加热箱的右边横向安装了蜗壳状的离心风机、离心风机左边的出风管与加热箱的进风口连接,当黄姜泥在脱酸池经过脱酸后、工人通过吊具将盖板吊至脱酸池的上面、离心风机将气体压入加热箱进行加热过后经钢丝软管及供气管送入空气加热管对黄姜泥进行加热烘干。(The invention relates to a hydrolysate drying facility, belonging to the field of processing facilities, which adopts a rectangular deacidification tank, a rectangular cover plate is arranged on the deacidification tank, a cylindrical air supply pipe is longitudinally and transversely arranged on the cover plate, cylindrical air heating pipes communicated with the air supply pipe are vertically and uniformly arranged below the cover plate, a cylindrical heating box is horizontally and transversely arranged beside the deacidification tank, a spiral heating pipe is arranged in the heating box, an air outlet at the left side of the heating box is connected with an air supply pipe through a round steel wire hose, a volute centrifugal fan is transversely arranged at the right side of the heating box, an air outlet pipe at the left side of the centrifugal fan is connected with an air inlet of the heating box, after the turmeric mud is deacidified in the deacidification tank, workers hang the cover plate on the deacidification tank through a hanger, gas is pressed into a heating box by a centrifugal fan to be heated, and then the gas is sent into an air heating pipe through a steel wire hose and an air supply pipe to heat and dry the turmeric mud.)

1. A hydrolysate drying facility is characterized by comprising an acid removal pool, a cover plate, a hanging ring, an air supply pipe, an air heating pipe, a steel wire hose, a heating box, a heating pipe, an air supply pipe, a centrifugal fan, a high-speed motor, an air switch and a power line;

the deacidification tank is in a cuboid shape and is formed by a plurality of groups of longitudinal horizontal parallel arrangement;

the cover plate is rectangular and is longitudinally and horizontally arranged on the deacidification tank, the length and the width of the cover plate are respectively more than the length and the width of the deacidification tank by 30-50cm, the annular hanging rings are respectively arranged on the four corners of the deacidification tank, the hollow E-shaped air supply pipe is longitudinally and horizontally arranged on the cover plate, a plurality of hollow cylindrical air heating pipes are uniformly and vertically arranged below the cover plate according to the arrangement position of the air supply pipe, the top ends of the air heating pipes penetrate through the cover plate to be connected with the air supply pipe and are communicated with the air supply pipe, and exhaust holes with the diameter of less than 3mm are uniformly arranged on the pipe wall of the lower half part of each air heating pipe;

the heating box is hollow cylindrical, is transversely and horizontally arranged on the ground beside the deacidification pool through rectangular supports at two ends, is internally and transversely provided with a spiral heating pipe through a plurality of rectangular ceramic supports, is respectively provided with a disc-shaped baffle at two ends, an air outlet in the center of the left baffle is connected with an inlet of a steel wire hose, and an air inlet in the center of the right baffle is connected with an outlet of a hollow cylindrical air supply pipe;

the steel wire hose is a hollow cylindrical flexible hose, and an outlet of the steel wire hose is connected with the front end of the air supply pipe and communicated with the inside of the air supply pipe;

the centrifugal fan is volute-shaped and is transversely arranged on the ground on the right side of the heating box through a rectangular base at the bottom, an air outlet above the left side is connected with an inlet of the air supply pipe, a cylindrical high-speed motor is longitudinally and horizontally arranged in the center of the front, and a central shaft behind the high-speed motor is connected with the center of a disc-shaped centrifugal fan inside the centrifugal fan;

the air switch is rectangular, is arranged on the assembly line power distribution cabinet and is simultaneously connected with the heating tube and the high-speed motor through a circular power line.

Technical Field

The invention relates to a hydrolysate drying facility, belongs to the field of processing facilities, and particularly relates to a facility for directly putting a heating rod into a deacidification pool for drying hydrolysate after deacidification treatment.

Background

The semi-finished product of the hydrolysate and the saponin is processed by adopting yellow ginger as a main raw material. During the processing of the hydrolysate, the steps of crushing the yellow ginger, carrying out acid cooking catalysis, deacidifying and filtering residues and drying are firstly required. When the yellow ginger mud after deacidification filter residue is dried by the existing hydrolysate processing enterprises, the yellow ginger mud is basically shoveled into a drying room from a deacidification tank to be dried, and the yellow ginger mud has higher value at the moment, so that the back-and-forth shoveling has loss and increases the production cost, and certain loss is caused to the enterprises. Therefore, a facility which can dry the yellow ginger paste in the deacidification tank is needed to replace the existing drying room.

Disclosure of Invention

The hydrolysate drying facility solves the defects by adopting a rectangular deacidification tank, placing a rectangular cover plate on the deacidification tank, longitudinally and transversely installing cylindrical air supply pipes on the cover plate, vertically and uniformly installing cylindrical air heating pipes communicated with the air supply pipes below the cover plate, a cylindrical heating box is horizontally and transversely arranged beside the deacidification tank, a spiral heating pipe is arranged in the heating box, an air outlet at the left side of the heating box is connected with an air supply pipe through a round steel wire hose, a volute centrifugal fan is transversely arranged at the right side of the heating box, an air outlet pipe at the left side of the centrifugal fan is connected with an air inlet of the heating box, after the turmeric mud is deacidified in the deacidification tank, workers hang the cover plate on the deacidification tank through a hanger, gas is pressed into a heating box by a centrifugal fan to be heated, and then the gas is sent into an air heating pipe through a steel wire hose and an air supply pipe to heat and dry the turmeric mud.

A hydrolysate drying facility is characterized by comprising an acid removal pool, a cover plate, a hanging ring, an air supply pipe, an air heating pipe, a steel wire hose, a heating box, a heating pipe, an air supply pipe, a centrifugal fan, a high-speed motor, an air switch and a power line;

the deacidification pool is in a cuboid shape and is formed by longitudinally and horizontally arranging a plurality of groups in parallel, and an opening is formed above the deacidification pool;

the cover plate is rectangular and is longitudinally and horizontally arranged on the deacidification tank, the length and the width of the cover plate are respectively more than the length and the width of the deacidification tank by 30-50cm, the annular hanging rings are respectively arranged on the four corners of the deacidification tank, the hollow E-shaped air supply pipe is longitudinally and horizontally arranged on the cover plate, a plurality of hollow cylindrical air heating pipes are uniformly and vertically arranged below the cover plate according to the arrangement position of the air supply pipe, the top ends of the air heating pipes penetrate through the cover plate to be connected with the air supply pipe and are communicated with the air supply pipe, and exhaust holes with the diameter of less than 3mm are uniformly arranged on the pipe wall of the lower half part of each air heating pipe;

the heating box is hollow cylindrical, is transversely and horizontally arranged on the ground beside the deacidification pool through rectangular supports at two ends, is internally and transversely provided with a spiral heating pipe through a plurality of rectangular ceramic supports, is respectively provided with a disc-shaped baffle at two ends, an air outlet in the center of the left baffle is connected with an inlet of a steel wire hose, and an air inlet in the center of the right baffle is connected with an outlet of a hollow cylindrical air supply pipe;

the steel wire hose is a hollow cylindrical flexible hose, and an outlet of the steel wire hose is connected with the front end of the air supply pipe and communicated with the inside of the air supply pipe;

the centrifugal fan is volute-shaped and is transversely arranged on the ground on the right side of the heating box through a rectangular base at the bottom, an air outlet above the left side is connected with an inlet of the air supply pipe, a cylindrical high-speed motor is longitudinally and horizontally arranged in the center of the front, and a central shaft behind the high-speed motor is connected with the center of a disc-shaped centrifugal fan inside the centrifugal fan;

the air switch is rectangular, is arranged on the assembly line power distribution cabinet and is simultaneously connected with the heating tube and the high-speed motor through a circular power line.

Has the advantages that: when the yellow ginger mud after deacidification filter residue is dried by the existing hydrolysate processing enterprises, the yellow ginger mud is basically shoveled into a drying room from a deacidification tank to be dried, and the yellow ginger mud has higher value at the moment, so that the back-and-forth shoveling has loss and increases the production cost, and certain loss is caused to the enterprises. A hydrolysate drying facility adopts a rectangular deacidification tank, a rectangular cover plate is arranged on the deacidification tank, a cylindrical air supply pipe is longitudinally and transversely arranged on the cover plate, cylindrical air heating pipes communicated with the air supply pipe are vertically and uniformly arranged below the cover plate, a cylindrical heating box is horizontally and transversely arranged beside the deacidification tank, a spiral heating pipe is arranged in the heating box, an air outlet at the left side of the heating box is connected with an air supply pipe through a round steel wire hose, a volute centrifugal fan is transversely arranged at the right side of the heating box, an air outlet pipe at the left side of the centrifugal fan is connected with an air inlet of the heating box, after the turmeric mud is deacidified in the deacidification tank, workers hang the cover plate on the deacidification tank through a hanger, gas is pressed into a heating box by a centrifugal fan to be heated, and then the gas is sent into an air heating pipe through a steel wire hose and an air supply pipe to heat and dry the turmeric mud.

Drawings

FIG. 1 is a schematic view of a hydrolysate drying facility;

FIG. 2 is a schematic view of the air switch connected to the heating tube and the high-speed motor via power lines;

the marks in the above figures are deacidification pool 1, cover plate 2, lifting ring 3, air supply pipe 4, air heating pipe 5, steel wire hose 6, heating box 7, heating pipe 8, air supply pipe 9, centrifugal fan 10, high-speed motor 11, air switch 12 and power cord 13.

Detailed Description

The shape and construction of the present invention will now be described in detail with reference to the accompanying drawings and reference numerals:

a hydrolysate drying facility is characterized by comprising a deacidification pond 1, a cover plate 2, a hanging ring 3, an air supply pipe 4, an air heating pipe 5, a steel wire hose (with the length being more than 10m)6, a heating box 7, a heating pipe (AC 380V/> 30kw)8, an air supply pipe 9, a centrifugal fan 10, a high-speed motor (AC380V/2-5kw)11, an air switch (AC380V/200A)12 and a power line (4x20 mm) 13;

the deacidification tank 1 is in a cuboid shape and is formed by longitudinally and horizontally arranging a plurality of groups in parallel, and an opening is formed above the deacidification tank;

the cover plate 2 is rectangular and is longitudinally and horizontally arranged on the deacidification tank 1, the length and the width of the cover plate are respectively more than the length and the width of the deacidification tank 1 by 30-50cm, the annular hanging rings 3 are respectively arranged on the four corners of the cover plate, the hollow E-shaped air supply pipe 4 is longitudinally and horizontally arranged on the cover plate, a plurality of hollow cylindrical air heating pipes 5 are uniformly and vertically arranged below the cover plate according to the arrangement positions of the air supply pipe 4, the top ends of the air heating pipes 5 penetrate through the cover plate 2 to be connected with the air supply pipe 4 and are communicated with the inside of the air heating pipes, and exhaust holes with the diameter of less than 3mm are uniformly arranged on the pipe wall of the lower half part of the air heating pipes 5;

the heating box 7 is hollow cylindrical, is horizontally arranged on the ground beside the deacidification tank 1 through rectangular supports at two ends, is internally provided with a spiral heating pipe 8 through a plurality of rectangular ceramic supports, is provided with disc-shaped baffles at two ends respectively, an air outlet in the center of the left baffle is connected with an inlet of the steel wire hose 6, and an air inlet in the center of the right baffle is connected with an outlet of a hollow cylindrical blast pipe 9;

the steel wire hose 6 is a hollow cylindrical flexible hose, and an outlet of the steel wire hose is connected with the front end of the air supply pipe 4 and is communicated with the inside of the air supply pipe;

the centrifugal fan 10 is volute-shaped and is transversely arranged on the ground on the right side of the heating box 7 through a rectangular base at the bottom, an air outlet above the left side is connected with an inlet of the air supply pipe 9, a cylindrical high-speed motor 11 is longitudinally and horizontally arranged in the center of the front, and a central shaft behind the high-speed motor 11 is connected with the center of a disc-shaped centrifugal fan inside the centrifugal fan 10;

the air switch 12 is rectangular, is arranged on the assembly line power distribution cabinet, and is simultaneously connected with the heating tube 8 and the high-speed motor 11 through a circular power line 13.

When the hydrolysate drying facility is used, a worker places yellow ginger mud steamed by hydrochloric acid into a deacidification tank through a pipeline for precipitation for more than 24 hours, the hydrochloric acid and soap residue on the surface of the deacidification tank are removed by using a sewage pump, then a proper amount of methanol or ethanol is added into the deacidification tank, the stirring is carried out for 0.5 to 2 hours by using a cantilever type stirring shovel, the methanol or the ethanol and the soap residue on the surface of the deacidification tank are removed again after secondary precipitation, the worker connects a lifting appliance with four lifting rings on a cover plate after the yellow ginger mud in the deacidification tank volatilizes for more than 48 hours by self, then the cover plate is lifted to the upper surface of the deacidification tank by a crane or a crane and is matched with the upper opening of the deacidification tank, at the moment, the worker opens an air switch, the heating pipe rapidly starts to generate heat, a high-speed motor drives a centrifugal fan to rotate at a high speed to press air into a heating box through an air supply pipe, and the air entering the heating box is rapidly heated by heat generated by the heating pipe, The heated air is extruded into a steel wire hose by the air at the rear part, the hot air enters an air supply pipe through the steel wire hose and then is distributed to all air heating pipes through the air supply pipe, the hot air is blown to the yellow ginger mud from air outlet holes below the air heating pipes, the yellow ginger mud is continuously heated and dried, the yellow ginger mud is dried and changed into hydrolysate after 5-10h, at the moment, workers close an air switch, hang a cover plate on the other deacidification pool by using a crane or a navigation crane again, continue to dry the yellow ginger mud in the second deacidification pool according to the steps, and at the moment, the workers use a special shovel to shovel the hydrolysate into a turnover box and then put the turnover box into an impurity removal machine to remove impurities.