Method for estimating cylinder pressure
阅读说明:本技术 用于估算气缸压力的方法 (Method for estimating cylinder pressure ) 是由 戴维·卡尔松 斯塔凡·隆格伦 于 2018-03-16 设计创作,主要内容包括:本发明涉及一种用于估算内燃发动机装置(10)中的气缸压力(CP)的方法(100),该方法包括以下步骤:在膨胀冲程期间由致动器启动(110)阀的打开;监测(120)所述阀以确定所述阀打开时的时间点(Tp);确定(130)所述时间点(Tp)处的、燃烧气缸与在所述阀下游的流体介质排气通路(29,39,60)中的位置之间的压差(DP);接收(140)指示所述时间点(Tp)处的流体介质通路中的压力(EP)的数据;以及,基于所确定的压差(DP)和指示所述流体介质通路中的压力的所述数据来确定(150)所述时间点(Tp)处的气缸压力(CP)。(The invention relates to a method (100) for estimating a Cylinder Pressure (CP) in an internal combustion engine arrangement (10), comprising the steps of: -initiating (110) opening of the valve by the actuator during the expansion stroke; monitoring (120) the valve to determine a point in time (Tp) when the valve is open; determining (130) a pressure Difference (DP) between the combustion cylinder and a position in the fluid medium exhaust passage (29, 39, 60) downstream of the valve at the point in time (Tp); receiving (140) data indicative of a pressure (EP) in the fluid medium passage at the point in time (Tp); and determining (150) a Cylinder Pressure (CP) at the point in time (Tp) based on the determined pressure Difference (DP) and the data indicative of the pressure in the fluid medium passage.)
1. A method (100) for estimating Cylinder Pressure (CP) in an internal combustion engine arrangement (10) comprising an internal combustion engine (12) having a combustion cylinder (3) and a reciprocating piston (23) movable within the combustion cylinder between a Bottom Dead Center (BDC) and a Top Dead Center (TDC), and further comprising a flow control valve assembly (28, 38) in fluid communication with the combustion cylinder and comprising a valve (92) operable between an open position and a closed position and an actuator (91) operable to provide an opening force for opening the valve,
characterized in that the method comprises the following steps:
-initiating (110) opening of the valve by the actuator during an expansion stroke;
-monitoring (120) the valve to determine a point in time (Tp) when the valve is open;
-determining (130) a pressure Difference (DP) between the combustion cylinder and a position in the fluid medium passage (29, 39, 60) downstream of the valve at the point in time (Tp);
-receiving (140) data indicative of a pressure (EP) in the fluid medium passage at the point in time (Tp); and
-determining (150) a Cylinder Pressure (CP) at the point in time (Tp) based on the determined pressure Difference (DP) and the data indicative of the pressure in the fluid medium passage.
2. The method of claim 1, further comprising the step (160) of: estimating, by modeling, a cylinder pressure from a Crank Angle Degree (CAD) of the reciprocating piston defined from a top dead center based on the determined Cylinder Pressure (CP) at the point in time.
3. The method of claim 2, wherein the modeling in said step (160) is any one of a theoretical internal combustion model and an empirical internal combustion model.
4. The method according to any one of claims 2 or 3, wherein the method comprises the following step (162): determining a Peak Cylinder Pressure (PCP) from the estimated cylinder pressure as a function of the crank angle.
5. The method according to any one of claims 2 to 4, further comprising the step (170) of: -adjusting the flow of fluid medium to the inlet valve based on said estimated cylinder pressure in dependence of said crank angle.
6. A method according to any of the preceding claims, wherein the step (120) of monitoring the valve to determine the point in time (Tp) when the valve is open further comprises the step of sensing the position of the valve.
7. The method of claim 6, wherein the flow control valve assembly includes a positioning sensor, and the step (120) of monitoring the valve to determine a point in time when the valve is open is performed by sensing a position of the valve with the positioning sensor.
8. The method of any preceding claim, wherein the location in the fluidic medium pathway corresponds to a location in one of a fluidic medium port or a fluidic medium manifold.
9. The method according to any one of the preceding claims, further comprising the step of determining (164) a temperature in the fluid medium passage by a temperature sensor.
10. A method according to any of the preceding claims, wherein the step (110) of initiating the opening of the valve during the expansion stroke further comprises the step of activating the actuator to generate the opening force on the valve.
11. A method according to any of the preceding claims, wherein the step of initiating (110) the opening of the valve during the expansion stroke is performed before the actuator can open the valve.
12. The method according to any of the preceding claims, wherein the step of initiating (110) the opening of the valve during the expansion stroke is performed at a given crank angle of the reciprocating piston starting from the top dead center during the expansion stroke.
13. The method of any one of the preceding claims, further comprising the step of determining a starting point for combustion by monitoring engine vibration with a vibration sensor.
14. The method according to any one of the preceding claims, wherein the flow control valve assembly is an exhaust flow control valve assembly (38) and the fluid medium passage is an exhaust passage.
15. The method according to any of the preceding claims 1-13, wherein the flow control valve assembly is an intake flow control valve assembly (28) and the fluid medium passage is an intake passage.
16. An internal combustion engine arrangement comprising a control unit (600) for controlling the internal combustion engine arrangement, characterized in that the control unit (600) is configured to perform any of the steps of the method according to any of claims 1-15.
17. A vehicle comprising an internal combustion engine arrangement according to claim 16.
18. A computer program comprising program code means for performing the steps of any one of claims 1 to 15 when said program is run on a computer.
19. A computer readable medium carrying a computer program, the computer program comprising program means for performing the steps of any one of the claims 1-15 when said program means are run on a computer.
Technical Field
The invention relates to a method for estimating a cylinder pressure in an internal combustion engine arrangement. In particular, the invention relates to a method for estimating the cylinder pressure in an internal combustion engine arrangement of a vehicle. The invention also relates to an internal combustion engine arrangement, which typically comprises a control unit for performing a method for estimating a cylinder pressure in an internal combustion engine arrangement.
The invention is applicable to all types of vehicles, in particular heavy vehicles, such as trucks, buses, construction equipment, construction machines (e.g. wheel loaders, articulated haulers, dump trucks, excavators, backhoe loaders, etc.). Although the invention will be described primarily in relation to trucks, the invention is not particularly limited thereto but may also be used in other vehicles, such as cars and the like. The invention may also be applied in any other type of internal combustion engine arrangement for generating electricity, for example in an arrangement comprising an internal combustion engine and a generator for generating electricity.
Background
A typical reciprocating internal combustion engine (e.g., a diesel internal combustion engine) is generally configured to operate under various types of operating conditions, such as low, medium, and high engine loads. Furthermore, these types of internal combustion engines may not only need to meet regulations relating to environmental aspects (e.g. exhaust gases), but also need to be optimized to meet safety regulations. In addition, there is a continuing interest in optimizing the overall fuel consumption of the vehicle to improve fuel economy.
For internal combustion diesel engines, combustion control is one possible method for reducing not only engine exhaust emissions but also cylinder-to-cylinder variation.
As a result, several different strategies for controlling internal combustion engine arrangements have been proposed and developed, particularly in the field of heavy vehicles (e.g. trucks). Many of these engine control systems are calibrated to ensure safe peak cylinder pressure levels when the engine is operating in a test environment (e.g., in a test cell). During this type of simulation or testing, a cylinder pressure curve (pressure trace) is monitored.
The pressure in the cylinders is typically monitored by one or more cylinder pressure sensors arranged in fluid communication with the individual cylinders. However, the high cost and frequent calibration of the pressure sensor and the overall engine design often present difficulties to the manufacturer.
Conventionally, a combustion cylinder of an internal combustion engine comprises an intake valve and an exhaust valve, wherein the intake valve is arranged in an open position during an intake phase during a downward movement of a piston in the combustion cylinder. Thereafter, the intake valve closes when the piston reaches Bottom Dead Center (BDC) of the cylinder, and closes during the compression, combustion, and exhaust phases, and opens again when the piston reaches Top Dead Center (TDC) for the next upcoming intake stroke.
However, operating conditions for operating an engine in a vehicle in normal use are difficult to reflect in a simulated or test environment. This means that the settings of internal combustion engines are usually provided with a large safety margin to accommodate any deviations due to different environmental conditions during normal use of the engine. In addition, heavy duty engines are typically subjected to various types of demanding durability requirements.
US 20060054136 a1 discloses one example of an arrangement for controlling an internal combustion engine based on the pressure in the cylinder. This type of device includes a variable valve mechanism for changing at least the opening area of an intake valve or an exhaust valve. Specifically, the pressure in the cylinder is calculated based on the opening area of the intake valve or the exhaust valve that is changed by the variable valve mechanism. The internal combustion engine is controlled based on the pressure in the cylinder.
Despite the various activities in the art, there remains a need for an improved method of estimating cylinder pressure in an internal combustion engine arrangement.
Disclosure of Invention
It is an object of the present invention to provide a simpler method of estimating cylinder pressure in an internal combustion engine arrangement, such as a diesel internal combustion engine, which method can be performed during normal operation of the engine arrangement in a vehicle. This object is at least partly achieved by a method according to claim 1.
According to a first aspect of the present invention, a method for estimating cylinder pressure in an internal combustion engine arrangement is provided. The internal combustion engine arrangement includes an internal combustion engine having a combustion cylinder and a reciprocating piston movable within the combustion cylinder between a bottom dead center and a top dead center. The internal combustion engine apparatus also includes a flow control valve assembly in fluid communication with the combustion cylinder. The flow control valve assembly includes a valve operable between an open position and a closed position and an actuator operable to provide an opening force for opening the valve.
Furthermore, the method comprises the steps of:
-initiating opening of said valve by the actuator during an expansion stroke;
-monitoring the valve to determine a point in time when the valve is open;
-determining a pressure difference between the combustion cylinder and a position in the fluid medium passage downstream of the valve at the point in time;
-receiving data indicative of the pressure in the fluid medium passage at the point in time;
-determining the cylinder pressure at the point in time based on the determined pressure difference and the data indicative of the pressure in the fluid medium passage.
Due to the steps of the method according to an exemplary embodiment, a versatile and simple method of estimating the cylinder pressure may be provided by detecting and using a single point in time of the pressure difference across the valve as a starting point for estimating the cylinder pressure. In other words, the present invention is based on requesting the opening of a valve by operating an actuator and monitoring the behavior of the valve to identify when the valve is open. In this way, the cylinder pressure at the specific point in time may be further determined based on the pressure difference and the pressure in the fluid medium passage.
In this way, the method is configured to utilize valve position feedback of the valve (i.e. the point in time at which the valve is open) as a means for estimating cylinder pressure, and thus does not rely on a pressure sensor for monitoring cylinder pressure in the cylinder.
The exemplary embodiment of the method is particularly useful for estimating the cylinder pressure during normal operation of an engine arrangement in a vehicle. For example, the method according to an example embodiment may be used as an integrated part of an Engine Management System (EMS). Thus, for any given set of operating conditions, the engine settings can be optimized during operation of the engine assembly and vehicle. Further, the method allows Peak Cylinder Pressure (PCP) to be maintained at a safe level while engine performance and fuel economy may be optimized during vehicle operation. The method according to an example embodiment may even allow for the use of a more dynamic PCP, since the engine settings may be optimized by the method during operation of the engine arrangement and the vehicle. Thus, the method is particularly useful for implementation in heavy vehicles having heavy engines, which typically impose severe durability requirements on the engine installation.
By providing a method that allows estimation of cylinder pressure during normal operation of an engine in a vehicle, engine performance can be continuously optimized without risk of excessive PCP, thus contributing to improved engine performance and fuel economy of the vehicle.
Furthermore, by having at least one flow control valve assembly as described above, it is possible to decide when the process of opening the valve should start and also to control at least partly when the valve is opened during the combustion cycle. Furthermore, by using a flow control valve assembly, an increased freedom of operation may be provided without negatively affecting the overall design of the engine installation.
Thus, by using a flow control valve assembly in the step of initiating opening of the valve by the actuator during the expansion stroke (i.e. before the actuator force is sufficient to actually open the valve) and then monitoring the valve to determine the point in time when the valve is open, the pressure differential at a given point in time can be immediately determined.
The internal combustion engine is typically an internal combustion engine of a vehicle (e.g., a truck, etc.). Thus, example embodiments of the method are particularly applicable to internal combustion engine arrangements for vehicles. The exemplary embodiments of the method may be equally applicable to other types of internal combustion engines intended for power generation, marine power propulsion, etc., but may also be applicable to various hybrid systems that include an internal combustion engine. Thus, these example embodiments may be used, for example, in various types of genset applications, including diesel generators, combinations of diesel engines and generators, and the like. Furthermore, example embodiments of the method may also be incorporated into other types of engine generators as well as railroad locomotives, marine vessels, ferries, pumps (e.g., water pumps). In general, such systems may include a diesel internal combustion engine and a generator operatively connected to the engine.
It should be noted that the example embodiments and example advantages mentioned herein are generally described with respect to a system when a position in a fluid medium passageway downstream of the valve at the point in time is referred to as a position in an exhaust passageway at the point in time. However, the method may also be performed when the position in the fluid medium passage downstream of the valve is a position in the intake passage. Thus, the example advantages mentioned herein apply to the system both when the position in the fluid medium passage downstream of the valve at that point in time is a position in the exhaust passage at that point in time, and when the position in the fluid medium passage downstream of the valve is a position in the intake passage.
In this context, the term "downstream" as used herein refers to the direction of flow of the fluid medium from the cylinder. Thus, the position in the fluid medium passage downstream of the valve, as seen in the direction of flow of the fluid medium from the cylinder, refers to a downstream point or position relative to the position of the valve. For example, when the valve is an exhaust valve, the step of determining the pressure difference between the combustion cylinder at the point in time and the position in the fluid medium downstream of the valve corresponds to the step of determining the pressure difference between the combustion cylinder at the point in time and the position in the exhaust passage.
Typically, the method is performed during operation of the vehicle. However, the method can be carried out both in stationary operation and in driving operation. In some installations, the method may also be performed in a simulated environment or the like.
Although the method may be performed on a single cylinder, since a vehicle typically includes a plurality of cylinders, the method is typically performed on a plurality of cylinders in sequence. Typically, the method is adapted to operate at least once for each cylinder in a plurality of conventional combustion cycles between each discrete cylinder pressure estimate of the engine. Thereby, the operation of the engine is allowed to stabilize to ensure that the engine can be operated in a stationary mode or a steady state mode during the step of monitoring the opening of the valve.
According to one example embodiment, the method performs a predetermined combustion cycle on at least a given combustion cylinder. The predetermined combustion cycle is, for example, a conventional four-stroke combustion cycle.
It should be noted that although the method is generally intended for diesel type engines (i.e. diesel type combustion), in some example embodiments the fuel provided for combustion may be provided for premixed combustion, in which the fuel may be injected directly into the cylinder or into the air upstream of the cylinder, for example by port injection. Furthermore, it should be noted that the method may also be used in an otto-cycle engine, or in a hybrid engine system of a diesel engine and an otto-cycle engine.
As described above, the exemplary embodiment of the method and the determined cylinder pressure may be used for a number of different purposes, such as:
-adapting the engine settings to the current PCP limits;
-estimating the engine and adapting the engine to fuel properties;
-estimating a recirculation of the fluid medium, such as an exhaust gas recirculation amount (EGR amount);
-detecting deviations between cylinders;
-comparing with a Model Predictive Control (MPC) model.
Typically, the opening of the valve is performed by exerting a known opening force on the valve, provided by an actuator. The required opening force for opening the valve depends on the type of actuator and various operating parameters, such as pressure level etc. However, the required opening force is usually predetermined, and data indicating the required opening force may be stored in the control unit or the like. The desired predetermined opening force is obtained, for example, by various predictions or from empirical data.
It should be noted that the term "pressure differential" as used herein generally refers to the pressure differential between the combustion cylinder and the location in the fluid medium passageway at that point in time. That is, the term "pressure difference" refers to the difference between the gas pressure level of the fluid medium in the combustion cylinder and the pressure level of the combustion gas in the fluid medium passage (which corresponds to the fluid medium being led out of the combustion cylinder).
The term "point in time" as used herein generally refers to a point in time when the magnitudes of the reaction forces on the engine valves are substantially equal. That is, the magnitude of the opening force on the engine valve is substantially equal to the sum of the force from the combustion cylinder and the force from the fluid medium passage. As mentioned above, this point in time is also the trigger point for the step of determining the cylinder pressure at a given point in time. This point in time may also be a starting point for estimating or determining other parameters, such as the global pressure curve, i.e. the cylinder pressure as a function of crank angle, as will be further described below.
Further, it should also be noted that the determined cylinder pressure is typically an Absolute Cylinder Pressure (ACP) value.
The terms "top dead center" (TDC) and "bottom dead center" (BDC) are common terms used in the art of engine systems including reciprocating pistons and should be understood as respective upper and lower end positions for the reciprocating motion of the piston within the combustion cylinder. When referring to the opening and closing of the valve at one of top dead center and bottom dead center, it should be appreciated that some tolerances are within certain limits. For example, when it is said that the intake valve is open (i.e., positioned in an open position when the piston reaches top dead center), the intake valve does not necessarily have to open at the exact top dead center position of the piston, but may open slightly before the piston reaches top dead center or slightly after the piston has left top dead center.
According to an example embodiment, the method further comprises the steps of: the cylinder pressure is estimated from a crank angle of the reciprocating piston defined from the top dead center based on the determined cylinder pressure at the time point by modeling. In this way, the cylinder pressure profile of an operating internal combustion engine can be estimated. In other words, the method determines a global pressure curve using the determined cylinder pressures at a given point in time, for example by performing modeling of the variation of cylinder pressure over a plurality of crank angles over the entire combustion cycle.
Furthermore, data derivable from the results of cylinder pressure estimated from crank angle degrees can be used to balance one or more of the combustion cylinders.
For example, the modeling in the above step refers to a model of the internal combustion cycle (process). The model should be configured to output a pressure profile of the cylinders of the engine.
In general, the modeling in the step of estimating the cylinder pressure from the crank angle of the reciprocating piston defined from the top dead center based on the determined cylinder pressure at the time point is any one of a theoretical internal combustion model and an empirical internal combustion model. It should be noted that there are several different types of internal combustion models, and an appropriate model is generally selected in consideration of the type of engine and the type of vehicle and in consideration of the prevailing operating conditions.
According to an example embodiment, the method comprises the additional step of determining a Peak Cylinder Pressure (PCP) from the cylinder pressure estimated from the crank angle. In this way, the engine may be optimized in view of the prevailing PCP level.
As described above, the exemplary embodiments allow balancing one or more combustion cylinders based on cylinder pressure estimated from crank angle. According to one example embodiment, the method comprises the additional step of adjusting the flow of fluid medium to one or more inlet valves based on cylinder pressure estimated from crank angle. Typically, the step of regulating the flow of fluid medium to one or more inlet valves is performed by controlling an actuator of a flow control valve assembly based on cylinder pressure estimated from crank angle degrees. Thereby, each cylinder of the engine can be balanced with respect to each other in a simple and effective manner.
It should be readily appreciated that balancing one or more combustion cylinders may also be based on the determined cylinder pressure at that point in time or based on a portion of the cylinder pressure curve.
Typically, although not strictly required, the step of monitoring the valve to determine the point in time when the valve is open may also include the step of sensing the position of the valve. The position of the valve can be detected in several different ways depending on the type of engine, the type of valve assembly and the type of installation. In one example, the flow control valve assembly includes a position sensor. In this example, the step of monitoring the valve to determine the point in time when the valve is open is performed by sensing the position of the valve with a position sensor. However, the sensor may be arranged at other locations in the internal combustion engine arrangement, as long as it is able to sense the position of the valve in a reliable manner. The positioning sensor is typically configured to detect and determine the position of a component (e.g., a valve).
Typically, although not strictly required, said location in the fluid medium passage corresponds to a location in one of the fluid medium port or the fluid medium manifold.
According to an exemplary embodiment, the method further comprises the step of determining the temperature in the fluid medium passage by a temperature sensor. In this way, the temperature may be considered in determining the cylinder pressure. By measuring and determining the temperature in the fluid medium passage, the combustion model can be made more accurate.
According to one exemplary embodiment, the step of initiating opening of the valve during an expansion stroke further comprises the step of activating an actuator to generate an opening force on the valve. In other words, the method requests or commands the actuator to generate an opening force, which is typically performed by pressurizing the actuator with a compressed fluid medium (e.g., compressed air). However, depending on the type of valve assembly, the step of activating the actuator to generate an opening force on the valve may be performed in other ways.
According to one example embodiment, the step of initiating the opening of the valve during the expansion stroke is performed before the actuator is able to open the valve.
Additionally or alternatively, the step of initiating opening of the valve during an expansion stroke is performed at a given crank angle of the reciprocating piston from top dead center during the expansion stroke. Furthermore, the step of initiating the opening of the valve during the expansion stroke typically comprises the steps of: an opening force for opening the exhaust valve is provided during a given plurality of crank angles of the reciprocating piston from top dead center during the expansion stroke.
It should be noted that the valve is normally maintained in the open position until the steps of the method described above are performed. For example, the valve is maintained in an open position until the exhaust stroke is completed in a given cycle. Typically, although not strictly required, the valve closes at the end of the exhaust stroke. Thus, according to one example embodiment, the method comprises the step of positioning the valve in a closed position during the exhaust stroke.
According to an exemplary embodiment, the valve is an exhaust valve. Additionally or alternatively, the valve is an air inlet valve. Thus, the valve is either one of an engine exhaust valve and an engine intake valve. Accordingly, it should be readily appreciated that the flow control valve assembly is either of an exhaust gas flow control valve assembly and an intake gas flow control valve assembly. It is also contemplated that the exhaust valve and the intake valve are included in a common flow-controlled valve assembly. Accordingly, the flow control valve assembly may include an exhaust valve, an intake valve, and an actuator configured to operate either of the exhaust valve and the intake valve. Of course, it is also possible that the flow control valve assembly may include an exhaust valve and a corresponding exhaust valve actuator configured to operate the exhaust valve, and an intake valve and a corresponding intake valve actuator configured to operate the intake valve.
As described above, the flow control valve assembly includes an actuator operatively connected to the valve. However, the flow control valve assembly may be arranged in several different ways, as long as it is operable to provide an opening force for opening the valve of the flow control valve assembly. To this end, the valve of the flow control valve assembly has an opening force proportional to a pressure differential acting on the valve. In addition, the actuator is configured to have a predetermined and limited opening force, i.e. an opening force that can be estimated or predetermined in advance.
If the valve is an exhaust valve, the flow control valve assembly is an exhaust flow control valve assembly. Similarly, if the valve is an intake valve, the flow control valve assembly is an intake flow control valve assembly.
Regardless of the type of valve assembly, the valve is operable between an open position and a closed position. In this way, the flow control valve assembly is adapted to regulate the flow of the fluid medium through the flow control valve. The flow control valve assembly may be controlled in various ways.
In one example embodiment, the actuator is configured to operate the valve by pneumatic pressure. The actuator is thus a flow controllable actuator pneumatically operated by pressurized gas for opening and closing the exhaust valve. The flow control valve assembly is, for example, a pneumatic flow control valve. Thus, each valve has its own actuator to control the position and timing of the valve. However, in other example embodiments, multiple valves may be controlled by a common actuator.
An advantage of a pneumatically operated flow control valve assembly is the ability to rapidly control the valve between the open and closed positions. Also, the valve may be operated independently of, for example, rotation of the camshaft.
According to an example embodiment, the step of providing an opening force for opening and closing the valve may comprise the step of providing pressurized fluid to the flow controllable actuator.
The actuator is typically configured to control the opening and closing of the valve at a given point in time. For example, the actuator is generally configured to control the opening and closing of the valve at a given point in time by receiving a signal from a control unit or the like.
Additionally or alternatively, the flow control valve assembly may be a poppet valve member configured to adjust the height of the poppet valve opening.
Typically, an internal combustion engine apparatus includes one or more intake valves. In particular, an internal combustion engine has one or more intake valves per cylinder.
Additionally or alternatively, one of the intake valves is a flow control valve assembly. Typically, each of the intake valves is a flow control valve assembly. In this way, the intake valve can be operated in an efficient and fast manner, thereby achieving a more efficient engine apparatus.
Typically, an internal combustion engine arrangement includes one or more exhaust valves. In particular, an internal combustion engine has one or more exhaust valves per cylinder. The method may be performed by any of the exhaust valves of a given cylinder. However, the method is typically performed individually for each of the exhaust valves, while the other exhaust valves may be operated in a conventional manner.
Additionally or alternatively, one of the exhaust valves is a flow control valve assembly. Typically, each of the exhaust valves is a flow control valve assembly. In this way, the exhaust valve can be operated in an efficient and fast manner, thereby achieving a more efficient engine arrangement.
Typically, although not strictly necessary, the method further comprises repeating some of said steps until the cylinder pressure is determined in an appropriate manner for a given point in time.
Typically, although not strictly required, the step of initiating the opening of the valve by the actuator during the expansion stroke is performed by controlling valve parameters related to any one or a combination of: valve opening, valve opening timing, valve opening duration, flow area, flow time, valve lift.
The other valves in the group of valves that are not provided as flow control valve assemblies are typically non-return valves, check valves, etc. These types of valves may be provided, for example, as conventional poppet-type valves.
According to an example embodiment, when each valve in the set of valves is a flow control valve assembly, the method is configured to utilize each valve in the set of valve assemblies.
It should be noted that the number of flow control valve assemblies, the configuration of each valve, and the configuration of the plurality of valves generally depend on the type of installation of the exemplary embodiment, e.g., the type of vehicle, the type of engine, etc.
It should also be noted that the flow control valve assembly may be provided by another type of flow control valve assembly than a pneumatic flow control valve assembly. Therefore, the flow control valve assembly may be any of a solenoid flow control valve assembly, a pneumatic flow control valve assembly, an electro-pneumatic flow control valve assembly, a hydraulic flow control valve assembly, an electro-hydraulic flow control valve assembly, and the like.
As mentioned above, the step of initiating opening of the valve by the actuator during the expansion stroke is performed by controlling an actuator operatively connected to a valve of the flow control valve assembly, the valve being adapted to adjust the valve opening in response to a signal from the actuator. Typically, the valve is modulated to control the opening, closing, timing and flow area of the valve opening. The actuator is typically configured to control the opening and closing of the valve at a given point in time. For example, the actuator is generally configured to control the opening and closing of the valve at a given point in time by receiving a signal from a control unit or the like.
In some example embodiments, the intake stroke comprises the steps of: the piston is displaced from a top dead center of the cylinder to a bottom dead center of the cylinder while maintaining the at least one intake valve open during at least a portion of the time the piston is displaced from the top dead center to the bottom dead center.
In some example embodiments, the step of performing a compression stroke of the cylinder is performed by displacing the piston from a bottom dead center of the cylinder to a top dead center of the cylinder.
According to an example embodiment, when the internal combustion engine arrangement comprises a plurality of combustion cylinders, each combustion cylinder is provided with a reciprocating piston movable within the corresponding combustion cylinder thereof. Additionally, at least one flow control valve assembly is provided for each combustion cylinder.
Typically, the method is performed to estimate the cylinder pressure during the expansion stroke. However, the estimation may also be made at another time or at another stroke in the cycle of the engine. Furthermore, the step of initiating the opening of the valve by the actuator is generally performed during at least the first half of the expansion stroke (first half). However, it is also possible that the step of initiating the opening of the valve by the actuator may be performed at another part of the expansion stroke. Furthermore, although the step of initiating the opening of the valve by the actuator is performed during the expansion stroke, according to an example embodiment, some other steps of the method may be performed at another point in time and during another portion of the combustion cycle. For example, data or information about the point in time when the valve is open in the expansion stroke may be used as an input to the engine combustion model, which may be performed at another point in time, as described above.
It should be noted that the term "fluid medium" as used herein is a working fluid medium and generally refers to a premixed working fluid medium that may contain air, fuel, combusted gases, other combustion particulates, and mixtures thereof. The fluid medium should be compressible and may be a compressed fluid medium, such as compressed air, compressed combusted gases and mixtures thereof.
It should also be noted that although the example embodiments of the method are generally based on using air as the fluid medium of intake in the combustion cylinder, in other configurations, the internal combustion engine system may use a mixture of air and another gas, or just another type of gas or fuel. Moreover, in other design variations, the incoming fluid medium may be a liquid fluid medium, such as water or an aerosol, etc. Thus, example embodiments of the present invention should not be considered limited to air as the incoming fluid medium.
According to one example embodiment, the method further comprises the step of determining the starting point of combustion by monitoring engine vibration with a vibration sensor. In this way, the combustion starting point can be taken into account when determining the cylinder pressure, i.e. the vibration sensor is able to detect vibrations occurring as a result of the start of the combustion process. By monitoring vibrations in the engine to measure and determine the start of combustion, the combustion model can be made more accurate. In other words, the starting point of the combustion process of the engine provides an additional reference point when determining the cylinder pressure in the subsequent step. The vibration sensor may be, for example, an accelerometer, a seismic sensor, or the like. The vibration sensor should be able to detect vibrations, allowing the sensor to monitor the combustion process. The vibration sensor may be arranged at a number of different locations in the engine arrangement, for example in or adjacent to the fuel injector. Thus, in this example embodiment, the internal combustion engine arrangement includes a vibration sensor configured to monitor vibrations from the engine.
In an example embodiment, when the vibration sensor is disposed on a fuel injector, it may also be detected when the fuel injector is activated. Thereby, the starting point of the process of injecting fuel into the combustion chamber of the cylinder can be detected.
According to an example embodiment, the flow control valve assembly is an exhaust flow control valve assembly and the fluid medium passage is an exhaust passage.
According to an example embodiment, the flow control valve assembly is an intake flow control valve assembly and the fluid medium passage is an intake passage.
According to a second aspect of the present invention, there is provided an internal combustion engine apparatus including a control unit for controlling the internal combustion engine apparatus. The control unit is configured to perform any of the steps of the method according to any of the example embodiments and/or the features as described above in relation to the first aspect of the invention.
The effects and features of the second aspect are largely analogous to those described above in relation to the first aspect of the invention.
It should be noted that the control unit may comprise a microprocessor, a microcontroller, a programmable digital signal processor or another programmable device. The control unit may also or alternatively comprise an application specific integrated circuit, a programmable gate array or programmable array logic, a programmable logic device or a digital signal processor. Where the control unit comprises a programmable device, such as the microprocessor, microcontroller or programmable digital signal processor mentioned above, the processor may also comprise computer executable code which controls the operation of the programmable device. As mentioned above, the control unit may be a digital control unit; however, the control unit may also be an analog control unit. Additionally, the control unit may be configured to control each of the valves; in particular, the control unit may be configured to control each of the flow control valve assemblies of the system.
Typically, an internal combustion engine arrangement is provided comprising a combustion cylinder housing a reciprocating piston movable within the combustion cylinder between a bottom dead centre and a top dead centre, and wherein the internal combustion engine arrangement further comprises a control unit connected to the flow controllable actuator and configured to control the flow controllable actuator to operate the flow control valve of the flow control valve assembly. That is, the control unit is configured to control the actuator to operate the flow control valve assembly.
According to a third aspect of the invention, there is provided a vehicle comprising an internal combustion engine arrangement as described above in relation to the second aspect of the invention. The engine may be, for example, a four-stroke internal combustion diesel engine. For example, the internal combustion engine system includes a compression ignition internal combustion engine. The internal combustion engine may be, for example, a diesel engine, which may be operated on several different types of fuel (e.g. diesel or dimethylether DME). Other fuel types are also contemplated, such as renewable fuels and hybrid powertrain systems including internal combustion engines and electric motors. As such, it should be readily understood that the exemplary embodiments of the invention described herein may be implemented in several different designs with respect to the engine itself, as well as with respect to the cylinder design and other components of the engine.
According to a fourth aspect of the present invention there is provided a computer program comprising program code means for performing the steps described above in relation to the first aspect of the present invention when said program is run on a computer.
According to a fifth aspect of the present invention, there is provided a computer readable medium carrying a computer program, the computer program comprising program means for performing the steps described above in relation to the first aspect of the present invention, when the program means are run on a computer.
The effects and features of the third, fourth and fifth aspects are largely analogous to those described above in relation to the first aspect of the invention.
Other features and advantages of the invention will become apparent when studying the appended claims and the following description. Those skilled in the art realize that different features of the present invention can be combined to create embodiments other than those described in the following without departing from the scope of the present invention.
Drawings
The above and other objects, features and advantages of the present invention will be better understood from the following detailed description of illustrative embodiments thereof, which is given by way of illustration and not of limitation, wherein:
FIG. 1a is a side view of a vehicle in the form of a truck including an internal combustion engine apparatus adapted for operation in accordance with a method of an exemplary embodiment of the present invention;
FIG. 1b is a schematic illustration of an internal combustion engine assembly in the vehicle of FIG. 1 in which a cylinder including a combustion chamber and a reciprocating piston is disposed; FIG. 1b also schematically illustrates an example embodiment of the operating steps of a method according to the invention, wherein one valve is in an open state during the expansion stroke of the combustion cycle of the engine;
fig. 2 schematically shows parts of an example of a flow control valve intended to control the flow of a fluid medium in an internal combustion engine arrangement;
FIG. 3a is a block diagram depicting steps in a method according to an example embodiment of the invention;
fig. 3b is a block diagram depicting steps in a method according to another example embodiment of the present invention.
The following is a more detailed description of embodiments of the invention, reference being made to the accompanying drawings by way of example.
Detailed Description
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for completeness and completeness. Like reference numerals refer to like elements throughout the specification.
Fig. 1a is a side view of a vehicle in the form of a truck, such as a heavy truck, in particular a trailer for a semitrailer. The vehicle 1 in fig. 1a comprises an internal combustion engine arrangement 10 adapted to being operated according to the method of an example embodiment of the invention. As described in more detail below, the internal combustion engine assembly 10 includes an
In addition, the internal combustion engine arrangement 10 comprises a control unit 600 to perform the operational steps of the method according to an example embodiment described herein, and this control unit 600 will be further described with respect to fig. 3a and 3 b.
Turning now to the parts of the
The
Each cylinder 3 of fig. 1b comprises at its vertical top end at least one (typically a plurality of)
Referring again to fig. 1b, each
One example of a flow control valve assembly 28, 38 is shown in FIG. 2. This type of flow control valve assembly is one contemplated example embodiment of a flow control valve assembly intended for use with the systems and methods described herein with respect to fig. 3a and 3 b. The flow control valve assembly may be arranged as an intake valve 20 (and thus as an intake flow control valve assembly 28) or as an exhaust valve 30 (and thus as an exhaust flow control valve assembly 38). In the present example embodiment, and in the description relating to fig. 2, both the intake flow control valve assembly and the exhaust flow control valve assembly are of the same type, and therefore the description applies to both of them. The flow control valve assemblies 28, 38 may be controlled in various ways. Typically, although not strictly necessary, the valve assembly 38 includes an actuator 91 that is operatively connected to a
The
In particular, as shown in fig. 2, the actuator 91 of the valve assembly is configured to operate the valve via an actuator piston 95. The actuator 91 is in fluid communication with a pressurized air medium (not shown) via an air inlet 97 and an air outlet 98. In this way, such pneumatic valve actuation utilizes compressed air to control the valve opening of the valve, i.e., to operate the valve between an open fluid medium state and a closed fluid medium state. Thus, the actuator 91 comprises an air inlet 97 at least for pressure fluid medium and an air outlet 98 at least for pressure fluid medium. Pressurized air flowing in via air inlet 97 is directed to actuator piston 95 through air inlet valve 99. An air inlet valve 99 is disposed in the air inlet and is configured to open and close the air inlet in order to control the flow of air to the actuator piston 95. Further, an air outlet valve 96 is disposed in the air outlet 98, the air outlet valve 96 being configured to open and close the air outlet to allow air to be discharged from the actuator. Generally, as shown in fig. 2, the actuator piston 95 is disposed in a chamber 84, the chamber 84 defining a space for reciprocating movement of the actuator piston 95. The actuator piston 95 is operable between a first position (upper position) in which the
The flow control valve assemblies 28, 38 may also have a hydraulic circuit 83 including a hydraulic circuit chamber. The purpose of the hydraulic circuit is to further control or dampen the movement of the actuator piston disc 95. The hydraulic circuit may be controlled by a hydraulic valve 85.
Further, the flow control valve assembly 28, 38 may include a control valve unit 82 to control operation of the flow control valve assembly in accordance with signals from the control unit 600. For example, the actuator 91 is configured to operate in accordance with a signal received from the control unit 600 to control the valve unit 82. The control valve unit may also include sensor means or the like to monitor the various components of the flow control valve assembly. Also, as noted above, the control valve unit 82 is generally configured to control the various components of the flow control valve assembly.
It should be readily appreciated that while the above example embodiments refer to systems in which each intake valve and each exhaust valve is a flow control valve assembly, it is sufficient that only one of the exhaust valves is a flow control valve assembly for performing the method described with respect to fig. 2.
Turning now to the operation of the engine, the engine according to one example embodiment is arranged to provide a so-called repetitive four-stroke cycle in each cylinder 3. That is, the sequence of operation of each cylinder of the engine is based on the sequence of a conventional four-stroke cycle. One exemplary embodiment of a sequence of methods adapted to operate an engine according to a four-stroke cycle includes the steps of performing an intake stroke, a compression stroke, an expansion stroke, and an exhaust stroke.
Fig. 3a depicts an exemplary embodiment of a sequence of the method according to the present invention. Example embodiments of the sequence of the method may be performed on a vehicle internal combustion engine arrangement as described with respect to fig. 1-1 b and 2. Thus, referring to fig. 3a, a
As shown in fig. 3a, the method comprises at least the following steps:
-initiating 110 the opening of the valve by said actuator during the expansion stroke;
monitoring 120 the valve to determine a point in time Tp when the valve is open;
-determining 130 a pressure difference DP between the combustion cylinder and a position in the exhaust passage 60 at a point in time Tp;
-receiving 140 data indicative of a pressure EP in the exhaust passage at a point in time Tp;
-determining a cylinder pressure CP at a point in time Tp based on the determined differential pressure DP and the data indicative of the pressure in the
The steps according to the above method and other steps described below are performed during operation of the vehicle. Furthermore, the method is generally carried out in stationary operation or in driving operation.
As mentioned above, the engine may be provided in several different configurations including one or more flow control valve assemblies. The flow control valve assembly is particularly useful in
For example, the
For example, the control unit 600 is configured to initiate the opening of the valve during the expansion stroke. For example, the step of initiating the opening of the valve by the actuator is typically performed during at least the first half of the expansion stroke. I.e. the opening of the valve is performed early in the expansion stroke. However, it is also possible that the
In general,
It should be readily appreciated that the exhaust valve is opened at a point in time when the magnitudes of the reaction forces on the exhaust valve are substantially equal. That is, the magnitude of the opening force on the exhaust valve is substantially equal to the sum of the force from the combustion cylinder and the force from the exhaust passage. The force acting on the exhaust valve can be deduced from the theory of the balance of forces acting on the exhaust valve in the combustion cylinder.
Similar to step 110,
In
Subsequently, in
It should be noted that the location in the exhaust passage 60 may refer to the exhaust port 39 (see, e.g., fig. 1b) or the exhaust manifold (not shown). In the present example, the step of determining the pressure difference is performed by determining the pressure difference between the pressure within the combustion cylinder and the pressure in the exhaust port 39 (part of the exhaust passage 60, see e.g. fig. 1 b). The pressure at this location in the exhaust passage may be determined by a pressure sensor (not shown).
Now turn to receiving the indication time point TpThe location in the exhaust passage may similarly refer to an exhaust port or exhaust manifold, step 140 of the data of pressure EP in the exhaust passage. In the present example, the reception indicates a time point TpThe data in the step of data of the pressure EP in the exhaust passage refers to data indicative of the pressure EP in the exhaust port 39, which exhaust port 39 is shown for example in fig. 1 b. Thus, the pressure EP is monitored at a suitable location in the exhaust port. The pressure at this location in the exhaust port 39 may be determined by a pressure sensor (not shown). In other words, the pressure sensor is configured to measure the pressure in the exhaust port 39 (i.e., in the exhaust passage 60). Data or information indicative of the monitored pressure EP in the exhaust passage may be temporarily stored in an associated control unit, such as control unit 600. Thus, step 140 generally further comprises the step of determining a pressure EP in the exhaust passage based on said data indicative of the pressure in the exhaust passage, as described above. The pressure sensor is typically configured to transmit data indicative of the pressure EP in the exhaust passage to the control unit 600 for further processing, e.g. according to a
Therefore, in
Furthermore, as shown in fig. 3a, the method optionally comprises step 160: estimating the cylinder pressure from a crank angle of the
For example, Peak Cylinder Pressure (PCP) may be determined from cylinder pressure estimated from crank angle degrees. Thus, in another example embodiment of the method, as shown in fig. 3b, the method additionally comprises a
In addition, the method in this example further comprises step 170: the flow of fluid medium into the combustion cylinder is adjusted by adjusting the opening of one or more inlet valves based on the cylinder pressure estimated from the crank angle. By regulating the flow of fluid medium to one valve per cylinder, the method can be used to balance the individual cylinders of the engine in a simple and efficient manner. Furthermore, the flow of fluid medium to the valve may even be adjusted immediately after
If the method is used on a plurality of cylinders as described above, the control unit can collect information from the plurality of cylinders and estimate the cylinder pressure from the crank angle of each of the plurality of cylinders. By performing measurements on each of the plurality of cylinders of the engine, deviations between cylinders can be detected. Thereafter, the detected deviations between cylinders may be used as input data to control intake valves to provide a substantially equivalent cylinder pressure profile in each cylinder of the engine.
In addition, to further improve the accuracy of the cylinder pressure estimation, the method may take into account the temperature in the exhaust passage. Thus, as shown in FIG. 3b, the method includes a
As described above, even the vibrations generated by combustion may be taken into account when determining the cylinder pressure. For example, the method may further include the step of determining a starting point for combustion by monitoring engine vibration with a vibration sensor as described above. As described above, data or information indicating the detected vibration may be handled and processed in a similar manner to data relating to temperature.
It is to be understood that the invention is not limited to the embodiments described above and shown in the drawings; rather, one of ordinary skill in the art appreciates that various modifications and changes can be made within the scope of the claims set forth below. For example, although the steps of the exemplary embodiment have been described with respect to exhaust valves 30, the method may be performed using one of the intake valves 20 or using a combination of one engine intake valve 20 and one engine exhaust valve 30.