阅读说明：本技术 一种炉渣分选生产装置及其分选工艺 (Slag sorting production device and sorting process thereof ) 是由 李海龙 顾桂荣 顾志强 李运忠 于 2020-06-02 设计创作，主要内容包括：本发明公开了一种炉渣分选生产装置,所述检测单元包括设置于工厂内的炉渣处理区域内温湿度检测模块、噪音检测模块和粉尘浓度检测模块,所述温湿度检测模块、噪音检测模块和粉尘浓度检测模块分别用于检测温湿度、噪音值和粉尘浓度；所述新风机模块和降尘喷头均连接于粉尘浓度检测模块；所述分选单元包括抓料斗、破碎机、滚笼筛、磁选机、跳汰机和摇窗机,所述降尘喷头分别安装在破碎机、滚笼筛、跳汰机和摇窗机上。本发明进一步提高对铁粉的分选,提高对对铁粉的分选效率,高效节能；对炉渣进行多次循环处理,提高对炉渣内金属的分选效果,同时提高金属分选效率；中央处理器控制降尘控制单元对工厂内进行降尘作业,有利于环保。(The invention discloses a slag sorting production device, wherein a detection unit comprises a temperature and humidity detection module, a noise detection module and a dust concentration detection module which are arranged in a slag processing area in a factory, wherein the temperature and humidity detection module, the noise detection module and the dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration; the fresh air fan module and the dust fall sprayer are both connected to the dust concentration detection module; the separation unit comprises a grab bucket, a crusher, a rolling cage sieve, a magnetic separator, a jigger and a window lifter, and the dust fall spray heads are respectively arranged on the crusher, the rolling cage sieve, the jigger and the window lifter. The invention further improves the separation of the iron powder, improves the separation efficiency of the iron powder, and has high efficiency and energy saving; the furnace slag is subjected to multiple times of circulating treatment, so that the separation effect of the metal in the furnace slag is improved, and the metal separation efficiency is improved; the central processing unit controls the dust fall control unit to carry out dust fall operation in a factory, and the environment is protected.)

1. The utility model provides a slag is selected separately apparatus for producing, includes control system and carries out the detecting element, dust fall the control unit, door and window the control unit, selects separately unit and the visual monitoring module that control through control system, its characterized in that: the detection unit comprises a temperature and humidity detection module, a noise detection module and a dust concentration detection module which are arranged in a slag processing area in a factory, wherein the temperature and humidity detection module, the noise detection module and the dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;

the dust fall control unit comprises a fresh air fan module and a dust fall spray head, and the fresh air fan module and the dust fall spray head are both connected to the dust concentration detection module;

the separation unit comprises a grab bucket, a crusher, a rolling cage sieve, a magnetic separator, a jigger and a window lifter, and the dust fall spray heads are respectively arranged on the crusher, the rolling cage sieve, the jigger and the window lifter.

2. The slag separation production device according to claim 1, characterized in that: the control system comprises a central controller, a control cabinet, a display module and a mobile terminal which are arranged in a central control room;

the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;

the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected with the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory.

3. The slag separation production device according to claim 1, characterized in that: the visual monitoring module comprises high-speed dome cameras which are arranged at all stations in a factory and in areas needing to be monitored;

the high-speed dome camera is internally provided with a positioning module and a storage module, the positioning module is used for marking the position of the high-speed dome camera in real time, and the storage module is used for storing pictures shot by the high-speed dome camera, so that the pictures can be taken and played back through a central processing unit in the follow-up process.

4. The slag separation production device according to claim 1, characterized in that: the door and window control unit comprises a power module, a wireless communication module, a control module and a mobile module, and is used for opening or closing a window to a specified angle.

5. The slag separation production device according to claim 1, characterized in that: the water inlet of the dust fall sprayer is connected with a water diversion pipe, and a water pump is arranged on the water diversion pipe.

6. The separation process of the slag separation production device according to claim 1, characterized in that: the method specifically comprises the following steps:

s1, grabbing the slag in the slag warehouse to a hopper through a grabbing hopper, then putting the slag into a crusher for crushing treatment, treating the crushed slag through a rolling cage sieve, repeatedly feeding the sieved material into the crusher for crushing again after being treated by a magnetic separator, treating the crushed slag through the rolling cage sieve, and feeding the sieved material into a jigger and a table concentrator after being treated by the magnetic separator;

s2, warehousing the iron powder obtained after the magnetic separator treatment, warehousing the oversize slag obtained after the rolling cage sieve treatment through aluminum particles obtained after the aluminum throwing machine treatment, warehousing the obtained iron powder and copper sand, and transporting the obtained slag to a slag warehouse after the treatment through a sand-water separator;

s3, the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;

the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected to the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory;

s4, a temperature and humidity detection module, a noise detection module and a dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;

when the noise detection module detects that the noise in the area exceeds a preset threshold value, the central processing unit closes the window in the area through the door and window control unit, so that the noise isolation effect is achieved;

when the dust concentration detection module detects that the dust concentration in the factory exceeds a preset threshold value, the central processing unit controls the dust-settling control unit to perform dust-settling operation in the factory.

Technical Field

The invention belongs to the technical field of slag separation, and particularly relates to a slag separation production device and a separation process thereof.

Background

In the existing slag treatment process, noise and dust pollution are still the problem technology which needs to be solved urgently by a slag treatment factory, and the separation effect in the slag separation process is poor, so a slag separation production device and a separation process thereof are provided to solve the problems mentioned in the background technology.

Disclosure of Invention

The invention aims to provide a slag sorting production device and a sorting process thereof, which aim to solve the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: a slag sorting production device comprises a control system, and a detection unit, a dust fall control unit, a door and window control unit, a sorting unit and a visual monitoring module which are controlled by the control system, wherein the detection unit comprises a temperature and humidity detection module, a noise detection module and a dust concentration detection module which are arranged in a slag processing area in a factory, and the temperature and humidity detection module, the noise detection module and the dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;

the dust fall control unit comprises a fresh air fan module and a dust fall spray head, and the fresh air fan module and the dust fall spray head are both connected to the dust concentration detection module;

the separation unit comprises a grab bucket, a crusher, a rolling cage sieve, a magnetic separator, a jigger and a window lifter, and the dust fall spray heads are respectively arranged on the crusher, the rolling cage sieve, the jigger and the window lifter.

Preferably, the control system comprises a central controller, a control cabinet, a display module and a mobile terminal which are arranged in a central control room;

the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;

the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected with the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory.

Preferably, the visual monitoring module comprises high-speed dome cameras which are arranged at all stations in a factory and in areas to be monitored;

the high-speed dome camera is internally provided with a positioning module and a storage module, the positioning module is used for marking the position of the high-speed dome camera in real time, and the storage module is used for storing pictures shot by the high-speed dome camera, so that the pictures can be taken and played back through a central processing unit in the follow-up process.

Preferably, the door and window control unit comprises a power module, a wireless communication module, a control module and a mobile module, and the door and window control unit is used for opening or closing a window to a specified angle.

Preferably, the water inlet of the dust fall sprayer is connected with a water diversion pipe, and a water pump is arranged on the water diversion pipe.

The invention also provides a separation process of the slag separation production device, which comprises the following steps:

s1, grabbing the slag in the slag warehouse to a hopper through a grabbing hopper, then putting the slag into a crusher for crushing treatment, treating the crushed slag through a rolling cage sieve, repeatedly feeding the sieved material into the crusher for crushing again after being treated by a magnetic separator, treating the crushed slag through the rolling cage sieve, and feeding the sieved material into a jigger and a table concentrator after being treated by the magnetic separator;

s2, warehousing the iron powder obtained after the magnetic separator treatment, warehousing the oversize slag obtained after the rolling cage sieve treatment through aluminum particles obtained after the aluminum throwing machine treatment, warehousing the obtained iron powder and copper sand, and transporting the obtained slag to a slag warehouse after the treatment through a sand-water separator;

s3, the central controller is used for receiving signals transmitted by the detection unit, the dust fall control unit, the door and window control unit, the sorting unit and the visual monitoring module through the control cabinet and displaying the signals in real time through the display module;

the mobile terminal comprises a smart phone, a notebook computer or a tablet computer, is connected to the display module through the wireless communication module, and is used for watching various data on the display module or pictures in a factory;

s4, a temperature and humidity detection module, a noise detection module and a dust concentration detection module are respectively used for detecting temperature and humidity, a noise value and dust concentration;

when the noise detection module detects that the noise in the area exceeds a preset threshold value, the central processing unit closes the window in the area through the door and window control unit, so that the noise isolation effect is achieved;

when the dust concentration detection module detects that the dust concentration in the factory exceeds a preset threshold value, the central processing unit controls the dust-settling control unit to perform dust-settling operation in the factory.

Compared with the prior art, the invention has the beneficial effects that: the invention provides a slag sorting production device and a sorting process thereof.A grabbing hopper grabs slag in a slag warehouse to a hopper, then the slag is put into a crusher for crushing treatment, the crushed slag is treated by a rolling cage sieve, the sieved material is treated by a magnetic separator and then repeatedly enters the crusher for re-crushing, then the crushed slag is treated by the rolling cage sieve, and the sieved material is treated by the magnetic separator and then enters a jigger and a shaking table machine;

putting the iron powder obtained after the treatment of the magnetic separator into a warehouse, putting the slag on the sieve obtained after the treatment of the rolling cage sieve into the warehouse through aluminum particles obtained by the treatment of an aluminum throwing machine, putting the obtained iron powder and copper sand into the warehouse, and then conveying the obtained slag to a slag warehouse after the treatment of a sand-water separator;

the oversize materials of the roller cage sieve are separated by a magnetic separator to obtain iron powder, the agglomerated iron powder is crushed by a crusher, and the crushed iron powder is separated by the magnetic separator again, so that the secondary separation of the iron powder is improved, the separation of the iron powder is further improved, the separation efficiency of the iron powder is improved, and the efficiency is high and the energy is saved;

the metal substances such as iron, copper, aluminum and the like in the slag can be recovered, and the non-metal components in the slag are recycled to prepare building basic materials and baking-free bricks; the furnace slag is subjected to multiple times of circulating treatment, so that the separation effect of the metal in the furnace slag is improved, and the metal separation efficiency is improved;

the noise detection module is arranged outside a slag treatment area in a factory, and when the noise detection module detects that the noise in the area exceeds a preset threshold value, the central processing unit closes a window in the area through the door and window control unit, so that the effect of isolating the noise is achieved;

when the dust concentration detection module detects that the dust concentration in the factory exceeds a preset threshold value, the central processing unit controls the dust fall control unit to perform dust fall operation in the factory.

Drawings

Fig. 1 is a schematic connection diagram of a control system, a detection unit, a dust fall control unit, a door and window control unit, a sorting unit and a visual monitoring module according to the present invention;

fig. 2 is a schematic diagram of a detection unit, a dust fall control unit, a door and window control unit, a sorting unit and a visual monitoring module according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.