阅读说明：本技术 模锻高强度刮板输送机 (Die forging high strength scraper conveyor ) 是由 朱丹 朱奕憬 于 2020-07-31 设计创作，主要内容包括：本发明公开了模锻高强度刮板输送机,属于输送机技术领域,包括支撑组件、传动组件、动力源组件,所述支撑组件位于整套装置的最外侧,所述支撑组件一端设置有传动组件,所述传动组件一侧设置有动力源组件,本发明科学合理,使用安全方便,本装置利用物料会对刮板的反作用推力,使曲面受压转动块受力绕旋转,且曲面受压转动块靠近传动柱一端会对传动柱造成向上的推动力,并利用弧面凸块与填充块的弧面接触面,弧面凸块会推动填充块将橡胶套撑起,被撑起的橡胶套会插入相邻两个刮板之间的物料当中,多个填充块共同作用,对物料起到束缚作用,使物料之间之间联系更为紧实,使物料在斜向传送挡板区域的倾斜状态下不易散落。(The invention discloses a die forging high-strength scraper conveyor, which belongs to the technical field of conveyors and comprises a supporting component, a transmission component and a power source component, wherein the supporting component is positioned at the outermost side of the whole set of device, one end of the supporting component is provided with the transmission component, one side of the transmission component is provided with the power source component, the die forging high-strength scraper conveyor is scientific and reasonable and is safe and convenient to use, the device utilizes the reaction thrust of materials on scrapers to ensure that a curved surface pressed rotating block is stressed and rotates, one end of the curved surface pressed rotating block, which is close to a transmission column, can generate upward thrust on the transmission column, and utilizes the cambered surface contact surface of a cambered surface convex block and a filling block, the cambered surface convex block can push the filling block to support a rubber sleeve, the supported rubber sleeve can be inserted into the materials between two adjacent scrapers, a plurality of filling blocks can act together to play a role in binding, the materials are not easy to scatter in the inclined state of the inclined conveying baffle plate area.)

1. Die forging high strength scraper conveyor, its characterized in that: the device comprises a supporting component, a transmission component, a power source component, a scraping component, a guiding component, a cleaning component, a fixing plate component and a triggering component, wherein the supporting component is positioned at the outermost side of the whole device and plays a role of supporting other components of the device, the transmission component is arranged at one end of the supporting component and plays a role of power transmission, the power source component is arranged at one side of the transmission component, the power source component is a power source of the device, the scraping component is arranged on the transmission component and plays a role of pushing materials to move, the guiding component is arranged at the side of the scraping component and plays a role of guiding and limiting the scraping component, the cleaning component is arranged at one side of the guiding component and plays a role of cleaning the scraping component by adhering the materials, and the fixing plate component is arranged on the scraping component, the fixed plate assembly plays a role in reducing sliding leakage of materials, the trigger assembly is arranged in the fixed plate assembly, and the trigger assembly plays a role in triggering the fixed plate assembly to run.

2. The swaged high strength flight conveyor of claim 1, wherein: the supporting component comprises an installation base (101), horizontal conveying baffles (102) and oblique conveying baffles (103), wherein the installation base (101) is located at the lowest end of the whole device, the horizontal conveying baffles (102) are fixedly installed at the upper end of the installation base (101), the number of the horizontal conveying baffles (102) is two, and the oblique conveying baffles (103) are fixedly connected to one end of each horizontal conveying baffle (102).

3. The swaged high strength flight conveyor of claim 2, wherein: the transmission assembly comprises a transmission platform (201), a transmission gear column (202), a driven gear column (203) and gear teeth (204), the transmission platform (201) is fixedly connected between the two horizontal transmission baffles (102), one end of the conveying platform (201) far away from the horizontal conveying baffle (102) is fixedly connected with two oblique conveying baffles (103), one end of the conveying table (201) close to the horizontal conveying baffle (102) is provided with a transmission gear column (202), two ends of the transmission gear column (202) are rotationally connected with the horizontal transmission baffle (102), one end of the conveying table (201) close to the oblique conveying baffle (103) is fixedly provided with a driven gear column (203), two ends of the driven gear column (203) are rotationally connected with the oblique transmission baffle (103), the transmission gear post (202) both ends are provided with teeth of a cogwheel (204), driven gear post (203) both ends are provided with teeth of a cogwheel (204).

4. The swaged high strength flight conveyor of claim 3, wherein: the power source component comprises a motor mounting seat (301) and a motor (302), the upper end of the mounting base (101) is fixedly provided with the motor mounting seat (301), the upper end of the motor mounting seat (301) is fixedly provided with the motor (302), and a transmission shaft of the motor (302) penetrates through the horizontal transmission baffle (102) and is fixedly connected with the transmission gear column (202).

5. The swaged high strength flight conveyor of claim 4, wherein: the scraping component comprises a chain (401) and a scraper (402), the chain (401) is installed on the gear teeth (204) in a meshed mode, the chain (401) is installed on the surface of the conveying table (201) in a wound mode through the gear teeth (204) on the transmission gear column (202) and the driven gear column (203), the chain (401) is two, and the two chains (401) are fixedly connected through the scraper (402).

6. The swaged high strength flight conveyor of claim 5, wherein: the direction subassembly includes spacing post of direction (501), supplementary direction vibration post (502), guide way (503), scraper blade (402) one side fixed mounting is kept away from in chain (401) has spacing post of direction (501), spacing post of direction (501) are kept away from chain (401) one side fixed mounting and are assisted direction vibration post (502), guide way (503) have been seted up on horizontal transfer baffle (102) are close to conveying platform (201) one side lateral wall, spacing post of direction (501) card is gone into in guide way (503), spacing post of direction (501) can be in guide way (503) sliding movement.

7. The swaged high strength flight conveyor of claim 6, wherein: the clearance subassembly is including vibrating transfer board (601), vibrating plate high thickness district (602), vibrating plate low thickness district (603), auxiliary vibration fault (604), motor mount pad (301) one side fixed mounting has vibration transfer board (601), vibration transfer board (601) are close to horizontal transfer baffle (102) one side fixed mounting has vibrating plate high thickness district (602), vibrating plate high thickness district (602) have four, distribute in the four corners that horizontal transfer baffle (102) one side is close to in vibration transfer board (601), and fixed mounting has vibrating plate low thickness district (603), two between two vibrating plate high thickness districts (602) of same height be provided with auxiliary vibration fault (604) between vibrating plate low thickness district (603).

8. The swaged high strength flight conveyor of claim 7, wherein: the fixed plate component comprises a movable groove (701), a filling block groove (702), a filling block (703), a rubber sleeve (704), a linking sliding groove (705), an elastic homing groove (706), a linking sliding block (707), a homing top block (708) and a spring (709), the movable groove (701) is formed in the scraper (402), a plurality of filling block grooves (702) are formed in the side wall of the movable groove (701), the filling block (703) is slidably mounted in the filling block groove (702), the bottom of one end, close to the movable groove (701), of the filling block (703) is an arc surface, the rubber sleeve (704) is fixedly mounted at one end, far away from the movable groove (701), of the filling block groove (702), the linking sliding groove (705) is formed in the side wall of the filling block groove (705), the elastic homing groove (706) is formed in one end, far away from the filling block groove (702), the linking sliding block (707) is fixedly mounted on the side wall of the filling block (703), the connecting sliding block (707) is in sliding connection with the connecting sliding groove (705), a returning ejector block (708) is fixedly mounted at one end, far away from the filling block (703), of the connecting sliding block (707), the returning ejector block (708) is in sliding connection with the elastic returning groove (706), a spring (709) is fixedly mounted at one end, far away from the movable groove (701), of the returning ejector block (708), and one end, far away from the returning ejector block (708), of the spring (709) is fixedly connected with the elastic returning groove (706).

9. The swaged high strength flight conveyor of claim 8, wherein: trigger the subassembly and include transmission post (801), cambered surface lug (802), power groove (803), curved surface pressurized turning block (804), activity groove (701) inside is provided with transmission post (801), fixed mounting has cambered surface lug (802) on transmission post (801) lateral wall, power groove (803) have been seted up to activity groove (701) below, transmission post (801) bottom stretches into inside power groove (803), curved surface pressurized turning block (804) are close to scraper blade (402) moving direction one end and rotate through 805 and install curved surface pressurized turning block (804).

10. The swaged high strength flight conveyor of claim 9, wherein: the curved surface compression rotating block (804) is manufactured by die forging, the outer surface of the curved surface compression rotating block (804) is an irregular curved surface, and the die forging manufacturing is adopted, so that the production is convenient.

Technical Field

The invention relates to the technical field of conveyors, in particular to a die forging high-strength scraper conveyor.

Background

Scraper conveyor is the device that utilizes the thrust of scraper blade to carry out material transport, at grain loading, the aspect of material transport application range is very wide, but current scraper conveyor is carrying out the in-process to the eminence transported substance material, easily receive the influence of slope transportation channel, when the material filling is many, the material easily slides down along the inclined plane, cause the problem that material transport efficiency is low, and current scraper conveyor is in material transportation process, because the material is moist, the material itself carries viscous characteristics, the material easily glues even on the scraper blade surface, make the space that can pack into new material around the scraper blade reduce, the transmission efficiency of material has been reduced, so people need die forging high strength scraper conveyor to solve above-mentioned problem.

Disclosure of Invention

The invention aims to provide a die forging high-strength scraper conveyor to solve the problems in the prior art.

In order to achieve the purpose, the invention provides the following technical scheme:

the die forging high-strength scraper conveyor comprises a supporting component, a transmission component, a power source component, a scraping component, a guiding component, a cleaning component, a fixing plate component and a triggering component, wherein the supporting component is positioned at the outermost side of the whole device and plays a role in supporting other parts of the device, the transmission component is arranged at one end of the supporting component and plays a role in power transmission, the power source component is arranged at one side of the transmission component, the power source component is a power source of the device, the scraping component is arranged on the transmission component and plays a role in pushing materials to move, the guiding component is arranged at the side of the scraping component and plays a role in guiding and limiting the scraping component, the cleaning component is arranged at one side of the guiding component and plays a role in cleaning the materials which are adhered to the scraping component, the scraper component is provided with a fixed plate component, the fixed plate component plays a role in reducing sliding leakage of materials, a trigger component is arranged in the fixed plate component, and the trigger component plays a role in triggering the fixed plate component to run.

The supporting component comprises an installation base, two horizontal conveying baffles and an oblique conveying baffle, the installation base is positioned at the lowest end of the whole device, the horizontal conveying baffle is fixedly installed at the upper end of the installation base, the number of the horizontal conveying baffles is two, the oblique conveying baffle is fixedly connected at one end of the two horizontal conveying baffles, the transmission component comprises a transmission platform, a transmission gear column, a driven gear column and gear teeth, the transmission platform is fixedly connected between the two horizontal conveying baffles, the end of the transmission platform, far away from the horizontal conveying baffle, is fixedly connected with the two oblique conveying baffles, the end of the transmission platform, close to the horizontal conveying baffle, is provided with the transmission gear column, the two ends of the transmission gear column are rotatably connected with the horizontal conveying baffle, the end of the transmission platform, close to the oblique conveying baffle, is fixedly installed with the driven gear column, and the two ends of the driven gear, the utility model discloses a material conveying device, including transmission gear post, driven gear post, power source subassembly, installation base, conveying platform, driven gear post, motor, transmission platform, motor installation base, motor transmission shaft, driven gear post, transmission platform, driven gear post and the.

The scraping component comprises a chain and two scraping plates, wherein the chain is installed on the gear teeth in a meshed mode, the chain is wound on the surface of the conveying table through the gear teeth on the transmission gear column and the driven gear column, the two chains are fixedly connected through the scraping plates, the two chains jointly drive the scraping plates to move towards the direction close to the oblique conveying baffle, the scraping plates push materials on the conveying table to enable the materials to move towards the direction of the driven gear column, the material conveying effect is achieved, in the moving process of the chains, the guide limiting columns always slide in the guide grooves, the longitudinal limiting effect is achieved on the chains, the chains are enabled to be more stable, the phenomenon of large amplitude swing cannot occur, the effect of stably attaching the scraping plates and the conveying table to scrape the materials is facilitated, when the scraping plates push the materials to enter the oblique conveying baffle area, because the inclined plane effect, the material easily crosses on the scraper blade drippage gets into the scraper blade of punishment from the eminence, piles up layer upon layer, easily causes the unrestrained phenomenon of material, and prevents that the material from unrestrained through the mode that reduces material filling speed, can greatly reduced material transmission efficiency.

The guide assembly comprises a guide limiting column, an auxiliary guide vibration column and a guide groove, the side, away from the scraper, of the chain is fixedly provided with the guide limiting column, the side, away from the chain, of the guide limiting column is fixedly provided with the auxiliary guide vibration column, the side wall, close to one side of the conveying table, of the horizontal conveying baffle is provided with the guide groove, the guide limiting column is clamped into the guide groove and can slide in the guide groove, the cleaning assembly comprises a vibration transmission plate, a vibration plate high-thickness area, a vibration plate low-thickness area and an auxiliary vibration fault, one side of the motor mounting seat is fixedly provided with the vibration transmission plate, one side, close to the horizontal conveying baffle, of the vibration transmission plate is fixedly provided with the vibration plate high-thickness area, the vibration plate high-thickness area is provided with four vibration plates, the four vibration plates are distributed in four corners of one side, close to the horizontal conveying baffle, and the vibration plate low, in the device, when the scraper transmits the materials to the highest point, the scraper moves back along the bottom of the conveying table along a chain, a vibration channel is formed in one side, away from the conveying table, of a guide groove, the vibration channel and the guide groove are closed annular, an auxiliary guide vibration column can slide and move in the vibration channel, the high-thickness area and the low-thickness area of the vibration plate penetrate through the side wall of the horizontal conveying baffle, the upper side wall and the lower side wall of the vibration channel in the area are replaced by the high-thickness area and the low-thickness area of the vibration plate, and the auxiliary guide vibration column passing through the area can be vibrated and hit, when the auxiliary guide vibration column moves to the middle of the high thickness areas of the two adjacent vibration plates from top to bottom along the chain, the high thickness area of the vibration plate has large thickness and small amplitude, so that the auxiliary guide vibration column can smoothly enter the centers of the high thickness areas of the two vibration plates, the auxiliary guide vibration column continuously moves to the low thickness area of the vibration plate, the low thickness area of the vibration plate has small thickness and large amplitude, the auxiliary guide vibration column can be hit violently, and a scraper connected with the auxiliary guide vibration column is caused to vibrate violently, so that the adhered materials on the scraper can be shaken off quickly, the auxiliary guide vibration column continuously moves to the high thickness area of the vibration plate at the other end, the amplitude of the high thickness area of the vibration plate is small, and the auxiliary guide vibration column smoothly separates from the center of the high thickness area of the vibration plate, get into the vibration channel and continue the operation, the setting up of supplementary vibration fault makes horizontal adjacent vibration board low thickness district can not cause the phenomenon that the amplitude reduces because of interconnect, is favorable to shaking off the effect to gluing the material.

The fixed plate component comprises a movable groove, a filling block, a rubber sleeve, a linking sliding groove, an elastic homing groove, a linking sliding block, a homing ejector block and a spring, the movable groove is formed in the scraper, a plurality of filling block grooves are formed in the side wall of the movable groove, the filling block is slidably mounted in the filling block groove, the bottom of one end, close to the movable groove, of the filling block is a cambered surface, the rubber sleeve is fixedly mounted at one end, away from the movable groove, of the filling block groove, a linking sliding groove is formed in the side wall of the filling block groove, the elastic homing groove is formed in one end, away from the filling block groove, of the linking sliding groove, a linking sliding block is fixedly mounted on the side wall of the filling block and is slidably connected with the linking sliding groove, the homing ejector block is fixedly mounted at one end, away from the filling block, of the sliding block is slidably connected with the elastic homing ejector block, and, the device is characterized in that one end, far away from the reset top block, of the spring is fixedly connected with the elastic reset groove, the trigger assembly comprises a transmission column, an arc-surface convex block, a power groove and a curved-surface pressed rotating block, the transmission column is arranged in the movable groove, the arc-surface convex block is fixedly arranged on the side wall of the transmission column, the power groove is formed below the movable groove, the bottom of the transmission column extends into the power groove, the curved-surface pressed rotating block is rotatably arranged at one end, close to the moving direction of the scraper, of the curved-surface pressed rotating block, the scraper pushes materials to move, the materials have reverse thrust on the scraper, the reverse thrust can cause thrust on the curved-surface pressed rotating block, the curved-surface pressed rotating block rotates under stress, the end, close to the transmission column, of the curved-surface pressed rotating block can cause upward thrust on the transmission column, the transmission column drives the arc-surface convex block to move, cambered surface lug can promote the filling block and remove to the rubber sleeve direction, the filling block gets into inside the rubber sleeve, can prop the rubber sleeve, the rubber sleeve that is propped can insert in the middle of the material between two adjacent scraper blades, a plurality of filling block combined action, play the constraint effect to the material, it is compacter to make the contact between the material more, make the material be difficult for scattering in slant conveying baffle region, avoid causing the material landing to pile up finally scattering, and the phenomenon that transmission efficiency is low, and scraper blade moving speed is faster, curved surface pressurized turning block atress is big more, and then the compression degree to the spring is big more, also can make the filling block stretch into the length in the rubber sleeve longer, it is better to the fixed effect of constraint of material, the same reason, the slope degree of slant conveying baffle is big more, curved surface pressurized turning block atress is big more, the fixed effect of material is better.

The curved surface compression turning block is manufactured by die forging, the outer surface of the curved surface compression turning block is an irregular curved surface, and the die forging manufacturing is adopted, so that the production is convenient.

Compared with the prior art, the invention has the beneficial effects that:

the device utilizes the reaction thrust of the material to the scrapers to lead the curved surface pressed rotating block to be stressed and rotate, the end of the curved surface pressed rotating block close to the transmission column can cause upward driving force to the transmission column, and utilizes the cambered surface contact surface of the cambered surface convex block and the filling block, the cambered surface convex block can push the filling block to support the rubber sleeve, the supported rubber sleeve can be inserted into the material between two adjacent scrapers, a plurality of filling blocks play a role together to bind the material, so that the connection between the materials is more compact, the material is not easy to scatter in the inclined state of the inclined conveying baffle plate area, the material is prevented from sliding and accumulating and finally scattering waste is avoided, and the transmission efficiency can be greatly improved, and the faster the scraper in the device is, the larger the stress of the curved surface pressed rotating block is, and the larger the compression degree of the spring is, the longer the length of the filling block extending into the rubber sleeve is also ensured to be longer, the better the binding and fixing effect on the materials, and similarly, the larger the inclination degree of the inclined conveying baffle plate is, the larger the stress of the curved surface pressed rotating block is, and the better the binding and fixing effect on the materials is;

in material transportation process, because the material is moist, the material itself carries sticky characteristics, the material easily glues even on the scraper blade surface, make the space that can pack into new material around the scraper blade reduce, the transmission efficiency of material has been reduced, this device utilizes the vibrational force that the motor operation produced to carry out periodic clearance to gluing the material, and through the different thickness in design vibrating plate high thickness district and vibrating plate low thickness district, make the amplitude different, make supplementary direction vibration post can get into two upper and lower vibrating plate high thickness district central authorities smoothly, and the region that the amplitude is big is located to the vibrating plate low thickness district carries out effective vibration pendulum and takes off the material that bonds, be favorable to the liberation in space around the scraper blade, material transmission efficiency has effectively been improved.

Drawings

FIG. 1 is a schematic view of the overall structure of a die forging high-strength scraper conveyor of the present invention in a chain-free state;

FIG. 2 is a schematic view of the chain area structural connection of the inventive die forged high strength scraper conveyor;

FIG. 3 is an enlarged schematic view of area A of FIG. 1 of the die forged high strength flight conveyor of the present invention;

FIG. 4 is an enlarged schematic structural view of area B of the die forged high strength scraper conveyor of the present invention shown in FIG. 1;

FIG. 5 is a schematic view of the internal construction of the scraper of the die forging high strength scraper conveyor of the present invention;

FIG. 6 is a schematic structural diagram showing the positional relationship between the vibrating plate high thickness region, the vibrating plate low thickness region, and the auxiliary guide vibration column of the die forging high strength scraper conveyor of the present invention;

fig. 7 is an enlarged schematic view of region C of fig. 5 of the swaged high strength flight conveyor of the present invention.

Reference numbers in the figures: 101. installing a base; 102. a horizontal transfer baffle; 103. an oblique conveying baffle; 201. a transfer table; 202. a transmission gear column; 203. a driven gear post; 204. gear teeth; 301. a motor mounting seat; 302. a motor; 401. a chain; 402. a squeegee; 501. a guide limit column; 502. an auxiliary guide vibration column; 503. a guide groove; 601. a vibration transfer plate; 602. a vibrating plate high thickness region; 603. a vibrating plate low thickness region; 604. assisting in vibrating the fault; 701. a movable groove; 702. filling the block groove; 703. filling blocks; 704. a rubber sleeve; 705. connecting the sliding chutes; 706. an elastic homing slot; 707. connecting the sliding blocks; 708. resetting the top block; 709. a spring; 801. a drive post; 802. a cambered surface bump; 803. a power tank; 804. the curved surface is pressed to rotate the block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.