阅读说明：本技术 一种烘焙烤盘蒸汽清洗流水线 (Steam cleaning assembly line for baking tray ) 是由 张振星 于 2020-06-11 设计创作，主要内容包括：本发明公开了一种烘焙烤盘蒸汽清洗流水线,包括：有一条输送线1将烤盘A送到清洗工作部2,在清洗工作部2有一个高温蒸汽发生器21产生高温高压的蒸汽通过软管输送到清洗箱23,烤盘A清洗箱23完成清洗后由输送机输送到翻盘机3,烤盘A在翻盘机3里实现翻转,翻转后的烤盘A进入风干程序。目的在于提供一种烘焙烤盘蒸汽清洗流水线,其能够实现通过高温高压蒸汽清洗,和高压风干,全程自动化。极大的激活了活性剂的活性,节省了大量的水和活性剂,高温的蒸汽更加容易溶解油脂,杀菌消毒,清洗更加干净。翻盘机(图1第3段)将烤盘翻转向下,达到更换清洁效果；高速风机,而且蒸汽的含水量大幅度的降低,更容易将蒸汽清洁后的烤盘残留水分吹干。(The invention discloses a steam cleaning assembly line for baking trays, which comprises: a conveying line 1 conveys the baking tray A to a cleaning working part 2, a high-temperature steam generator 21 which generates high-temperature high-pressure steam is arranged in the cleaning working part 2 and conveyed to a cleaning box 23 through a hose, the baking tray A is conveyed to a tray turnover machine 3 through a conveyor after the cleaning box 23 is cleaned, the baking tray A is turned over in the tray turnover machine 3, and the turned baking tray A enters an air drying program. Aim at provides a bake overware steam washing assembly line, and it can realize through high temperature high pressure steam washing, air-dries with the high pressure, full automation. The activity of the active agent is greatly activated, a large amount of water and the active agent are saved, the grease is dissolved more easily by high-temperature steam, and the detergent is sterilized and disinfected and cleaned more cleanly. The baking tray is turned downwards by a tray turning machine (section 3 in figure 1) to achieve the effect of replacement and cleaning; the high-speed fan greatly reduces the water content of the steam, and the baking tray cleaned by the steam is easier to be dried by residual moisture.)

1. The utility model provides a bake overware steam cleaning assembly line which characterized in that includes: a conveying line 1 conveys the baking tray A to a cleaning working part 2, a high-temperature steam generator 21 which generates high-temperature high-pressure steam is arranged in the cleaning working part 2 and conveyed to a cleaning box 23 through a hose, the baking tray A is conveyed to a tray turnover machine 3 through a conveyor after the cleaning box 23 is cleaned, the baking tray A is turned over in the tray turnover machine 3, and the turned baking tray A enters an air drying program.

2. The cleaning work part according to claim 1, wherein the cleaning work part is a frame structure constructed by a series of columns 231 and cross bars 232, a series of isolation plates are additionally arranged on the basis of the frame structure to form a cleaning box 23, the cleaning box 23 passes through the lower part of the conveying line 1, a high-temperature steam generator 21 is arranged beside the cleaning box 23, steam generated by the high-temperature steam generator 21 is conveyed into the cleaning box 23 through a hose 22, a moving module is fixed in the cleaning box 23, and the moving module has a specific structure: there is a belt cylinder 232 driven by a motor 233, two mounting plates 234 which can move up and down along the belt cylinder 232 are fixed on the belt cylinder 232, the mounting plates 234 are fixed on the belt cylinder 232, and extend into a circular ring shape at the other side: a circular cover 235 is fixed at the upper end of the circular ring shape, a micro motor 236 is fixed at one side of the upper end of the cover 235, the lower end of the circular ring shape is fixed at the middle of the cover, a rotary joint 237 is fixed at the middle of the cover, the rotary joint 237 is connected with a steam pipe 22, a fixed installation disc 239 and a series of stainless steel nozzles 238 are arranged below the rotary joint 237, and the motor 233 drives the installation disc 239 to drive the stainless steel nozzles 238 to rotate.

3. The tilting disk machine according to claim 1, characterized in that the tilting disk machine comprises two parts: a conveyor line 32 and a rotating tip disk structure 34; the baking tray A is conveyed into the rotary tray-turning structure 34 by the conveying line 32, and the baking tray A is turned over by the rotary tray-turning structure 34;

the rotating tip disk structure 34 includes two parts: a driving rotation part and a clamping part; a driving rotating part, wherein a bearing seat 342 is respectively arranged at the front side and the rear side of the frame structure 21 above the middle part of the conveying line 32, a shaft 347 is sleeved between the two bearing seats 342, a driving motor 340 is fixedly connected to the outer side of one of the bearing seats 342, and a mounting disc 341 is respectively arranged at the inner sides of the two bearing seats 342; the holding part is a plurality of rubber parts 346 which are similar to isosceles triangles and are arranged on the mounting disc 341 to form a disc shape, a gap B is formed between every two rubber parts 346, and the width of the gap B is just matched with the width of the baking tray A.

4. An air drying process according to claim 1, characterized in that the air drying process comprises a magnetic suction conveying line 41 and a high pressure air dryer 42;

the magnetic suction conveying line 41 is provided with a plurality of rack foot units 410 and two parallel mounting plates 414, the width of each mounting plate 414 is equivalent to the length of a cross beam 416 on each rack foot unit 410, and a series of cross beams 416 are built between the two mounting plates 415 to form a stable square frame; meanwhile, a series of transverse strips 415 with bayonets are also arranged between the two mounting plates 414, and the width of the bayonets on the transverse strips 415 is just matched with the width of the climbing pad strip combination 413; the left end and the right end of the two mounting plates 414 are respectively provided with a driving wheel combination 411 and a driven wheel combination 417;

a high-pressure air drying system is arranged,

the air conditioner comprises a Ratz blower 422, wherein the Ratz blower 422 is connected with a joint terminal 424 through an air pipe 432, wherein the joint terminal 331 is one-to-two, namely an air inlet pipe is divided into two air outlets to be connected with two strip-shaped air knives 425, each air knife 425 is provided with a row of air outlets 426, the two air knives 425 are arranged in parallel in a row and face to a baking tray A, a cover 420 is wrapped outside the two air knives, and a container is arranged below the cover 420;

and (3) combining climbing aluminum strip filler strips:

the climbing aluminum strip filler strip combination 4131 comprises an aluminum alloy strip E and an aluminum alloy clamping block Q, wherein one side of the aluminum alloy strip E is arranged on a bayonet of the cross strip 415 and mounting plates at the left end and the right end of the cross strip 415; the aluminum alloy clamping block Q is provided with a notch which clamps the aluminum alloy strip E, and the downward direction of the aluminum alloy clamping block is also provided with a plane; the plastic backing strip combination 4130 and the climbing aluminum backing strip combination 4131 are the same surface, i.e., the surface through which the belt 323 passes, wherein the belt 323 is a magnetic belt.

The technical field is as follows:

the invention relates to the technical field of baking production equipment, in particular to a steam cleaning assembly line for baking trays.

Background art:

in the past, baking trays are cleaned by a tunnel type conveyor with brushes, although nozzles are used for spraying, the medium is water, water in a water tank can be reused through filtration or directly drained, and a large amount of water resources are needed. A large amount of water on the baking tray needs to be dried by blowing, and a machine with more energy sources needs to be matched to achieve the drying purpose, so that a large amount of energy is consumed.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention aims to provide a baking tray steam cleaning production line which can realize whole-process automation through high-temperature and high-pressure steam cleaning and high-pressure air drying.

The purpose of the invention is realized by adopting the following technical scheme:

the utility model provides a bake overware steam cleaning assembly line, sends overware A to washing work portion 2 including a transfer chain 1, has a high temperature steam generator 21 to produce the highly compressed steam of high temperature to pass through the hose and carry and wash case 23 in washing work portion 2, and overware A washs and is carried by the conveyer after case 23 accomplishes the washing and turn over a set machine 3, and overware A realizes the upset in the machine 3 that turns over, and overware A after the upset gets into the air drying procedure.

Further wash the preferred scheme of work portion, wash the work portion and be the frame construction that is built by serial post 231 and horizontal bar 232, install serial division board additional on frame construction's basis and form a washing case 23, pass through washing case 23 below transfer chain 1, be a high temperature steam generator 21 beside washing case 23, the steam that high temperature steam generator 21 produced is carried through hose 22 and is washd the case 23 the inside, wash the fixed removal module in case 23 the inside, the concrete structure of removal module: there is a belt cylinder 232 driven by a motor 233, two mounting plates 234 which can move up and down along the belt cylinder 232 are fixed on the belt cylinder 232, the mounting plates 234 are fixed on the belt cylinder 232, and extend into a circular ring shape at the other side: a circular cover 235 is fixed at the upper end of the circular ring shape, a micro motor 236 is fixed at one side of the upper end of the cover 235, the lower end of the circular ring shape is fixed at the middle of the cover, a rotary joint 237 is fixed at the middle of the cover, the rotary joint 237 is connected with a steam pipe 22, a fixed installation disc 239 and a series of stainless steel nozzles 238 are arranged below the rotary joint 237, and the motor 233 drives the installation disc 239 to drive the stainless steel nozzles 238 to rotate.

Further preferred scheme of tilting disk machine, the tilting disk machine includes two parts: a conveyor line 32 and a rotating tip disk structure 34; the baking tray A is conveyed into the rotary tray-turning structure 34 by the conveying line 32, and the baking tray A is turned over by the rotary tray-turning structure 34;

further preferred versions of the rotating-tip structure, the rotating-tip structure 34 comprises two parts,

a driving rotation part and a clamping part; a driving rotating part, wherein a bearing seat 342 is respectively arranged at the front side and the rear side of the frame structure 21 above the middle part of the conveying line 32, a shaft 347 is sleeved between the two bearing seats 342, a driving motor 340 is fixedly connected to the outer side of one of the bearing seats 342, and a mounting disc 341 is respectively arranged at the inner sides of the two bearing seats 342; the holding part is a plurality of rubber parts 346 which are similar to isosceles triangles and are arranged on the mounting disc 341 to form a disc shape, a gap B is formed between every two rubber parts 346, and the width of the gap B is just matched with the width of the baking tray A.

The preferable scheme of the further air drying program is that the air drying program comprises a magnetic suction conveying line 41 and a high-pressure air dryer 42;

further, according to the preferred scheme of the magnetic suction conveying line 41, the magnetic suction conveying line 41 is provided with a plurality of rack foot units 410 and two parallel mounting plates 414, the width of each mounting plate 414 is equivalent to the length of a cross beam 416 on each rack foot unit 410, and a series of cross beams 416 are built between the two mounting plates 415 to form a stable square frame; meanwhile, a series of transverse strips 415 with bayonets are also arranged between the two mounting plates 414, and the width of the bayonets on the transverse strips 415 is just matched with the width of the climbing pad strip combination 413; the left end and the right end of the two mounting plates 414 are respectively provided with a driving wheel combination 411 and a driven wheel combination 417;

further preferred embodiments of the high pressure air drying system,

the high-pressure air drying system comprises a Ratz blower 422, the Ratz blower 422 is connected with a connector terminal 424 through an air pipe 432, wherein the connector terminal 331 is one-to-two, namely an air inlet pipe is divided into two air outlets to be connected with two strip-shaped air knives 425, each air knife 425 is provided with a row of air outlets 426, the two air knives 425 are arranged in parallel in a row and face to a baking tray A, a cover 420 is wrapped outside the two air knives, and a container is arranged below the cover 420;

further climbing the preferred scheme of the aluminum strip filler strip combination,

the climbing aluminum strip filler strip combination 4131 comprises an aluminum alloy strip E and an aluminum alloy clamping block Q, wherein one side of the aluminum alloy strip E is arranged on a bayonet of the cross strip 415 and mounting plates at the left end and the right end of the cross strip 415; the aluminum alloy clamping block Q is provided with a notch which clamps the aluminum alloy strip E, and the downward direction of the aluminum alloy clamping block is also provided with a plane; the plastic backing strip combination 4130 and the climbing aluminum backing strip combination 4131 are the same surface, i.e., the surface through which the belt 323 passes, wherein the belt 323 is a magnetic belt.

Compared with the prior art, the invention has the beneficial effects that:

the method adopts the method of automatic steam cleaning and automatic high-speed fan drying.

(1) The steam is directly generated by a 60kw non-inspection steam boiler 34, the steam amount is 85kg/h, the saturated steam temperature is 171 ℃, and the rated steam pressure is 0.7 MPa. The steam has high temperature and high pressure, contains less water and is smaller in molecules. Under 0.5MPa steam pressure, the micromolecule direct action is on by clean object (overware), dissolve grease on the overware, and the clean residue of collision, high temperature plays the sterile effect of disinfecting, and steam nozzle subassembly (fig. 5) can free rotation, and steam nozzle subassembly (fig. 5) can be at the electronic jar of belt (fig. 4) effect down horizontal round trip movement, can wash more corners, reach better clean effect, very big activation the activity of active agent, a large amount of water and active agent have been saved, the grease is dissolved more easily to the steam of high temperature, the disinfection of disinfecting, wash cleaner.

(2) After cleaning, the baking tray is turned downwards by a tray turning machine (section 3 in fig. 1), and large residues fall out of the baking tray at the section. Achieve the effect of replacement and cleaning

(3) The high-speed fan (figure 1, section 4) blows 1200 cubic meters of air volume per hour directly on the baking tray through the air knife assembly figure 13, and the water content of the steam is greatly reduced, so that the residual water of the baking tray after the steam is cleaned is more easily dried.

Description of the drawings:

FIG. 1: the whole installation schematic diagram of a baking tray steam cleaning assembly line;

FIG. 2: a schematic view of the installation of a baking tray steam cleaning link;

FIG. 3: the inside cleaning structure schematic diagram of the steam cleaning machine;

FIG. 4; working principle diagram of the movable nozzle component; (ii) a

FIG. 5: the steam cleaner rotates and cleans the structural sketch map of the shower nozzle;

FIG. 6: the overall appearance schematic diagram of the tray tilting machine;

FIG. 7: the structure diagram of the inner part of the tilting tray machine;

FIG. 8: a structure diagram of a conveying line of the tray tilting machine;

FIG. 9: the rotating turnover structure of the turnover machine is exploded;

FIG. 10: the whole structure diagram of the high-pressure air drying part;

FIG. 11: the appearance structure schematic diagram of the magnetic suction conveying line;

FIG. 12: a schematic view of a combined structure of the climbing aluminum strip backing strip;

FIG. 13: a sectional view of the side surface of the combination of the climbing aluminum strip backing strip;

FIG. 14: the appearance structure diagram of the high-pressure air dryer;

FIG. 15: the high-pressure air dryer is structurally exploded.

In the figure: a baking tray A, a conveying belt 1, a cleaning working part 2, a tray overturning machine 3, an air dryer 4,

a high temperature steam generator 21, a hose 22, a washing tank 23, a column 231, a bar 232,

belt cylinder 232, motor 233, mounting plate 234, cover 235, micro motor 236, rotary joint 237, nozzle 238, rotary disk 239,

a frame structure 31, a conveying line 32, a rotary tilting tray structure 34, a connecting plate 320, a driven wheel assembly 321, a driving wheel assembly 322, a belt 323, a cross bar 324, a carrier roller 325,

the rotary turnover structure 34, the driving motor 340, the mounting disc 341, the bearing seat 342, the rubber 346, the shaft 347, the slot B,

a magnetic suction conveying line 40, a magnetic suction conveying line 41, a high-pressure air dryer 42,

a frame foot unit 410, a driving wheel combination 411, a belt 412, a climbing pad rail combination 413, a mounting plate 414, a cross bar 415, a cross beam 416, a driven wheel combination 417, a plastic pad bar combination 4130,

climbing aluminum strip filler strip combination 4131, plastic part K, cover 420, small motor frame 421, Ratz fan 422, air pipe 432, connector terminal 424, air knife 425, air outlet 426.

The specific implementation mode is as follows:

a baking tray steam cleaning assembly line: refer to FIG. 1

A baking tray steam cleaning assembly line comprises: have a transfer chain 1 to send overware A to washing work portion 2, have a high temperature steam generator 21 to produce the highly compressed steam of high temperature and carry through the hose and wash case 23 in washing work portion 2, overware A is carried by the conveyer after wasing case 23 and is washd, overware A realizes the upset in the tilting pan 3, overware A after the upset inhales transfer chain 40 through a magnetism and carries on air-drying on carrying high pressure air dryer 41, the overware after the air-drying is seen the transfer chain 40 by magnetism and is sent out.

A cleaning work section 2; referring to fig. 2, 3, 4 and 5

The cleaning working part 2 is a frame structure which is built by series of columns 231 and cross bars 232, in order to have enough high-temperature and high-pressure steam in a cleaning area, a series of isolation plates are additionally arranged on the basis of the frame structure to form a cleaning box 23, the cleaning box 23 penetrates through the lower part of the conveying line 1, a high-temperature steam generator 21 is arranged beside the cleaning box 23, the steam generated by the high-temperature steam generator 21 is conveyed into the cleaning box 23 through a hose 22, a moving module is fixed in the cleaning box 23, and the moving module has the specific structure: with one motor 233 driving

The belt cylinder 232 has two attachment plates 234 fixed to the belt cylinder 232 so as to be movable up and down along the belt cylinder 232, and the attachment plates 234 are fixed to the belt cylinder 232 and extend in a circular shape while being fixed to the belt cylinder 232: a circular cover 235 is fixed at the upper end of the circular ring shape, a micro motor 236 is fixed at one side of the upper end of the cover 235, the lower end of the circular ring shape, a rotary joint 237 is fixed in the middle of the cover, the rotary joint 237 is connected with the steam pipe 22, and a fixed mounting disc 239 and a series of stainless steel nozzles 238 are arranged below the rotary joint 237;

the motor 233 and the method for driving the mounting disk 239 include: a gear is fixedly arranged on the motor 233, and a gear is fixedly arranged on the mounting circular plate 239; (1) the two gears are engaged, the motor 233 drives the mounting circular plate 239, which in turn drives the nozzle 238, (2) the two gear members are connected to a belt, and the motor 233 drives the mounting circular plate 239, which in turn drives the nozzle 238.

The working principle is as follows:

the nozzle 238 is driven by the moving module to clean the baking tray A front and back, and the nozzle 238 can rotate 360 degrees to clean the baking tray A under the driving of the motor 233.

A tray turnover machine: referring to fig. 6, 7, 8 and 9

The tray tilting machine comprises two parts: a feed line 32 and a rotating tip disk structure 34. The baking tray A is conveyed to the inside of the rotary tray-turning structure 34 by the conveying line 32, and the baking tray A is turned over by the rotary tray-turning structure 34.

Conveying line 32: refer to FIG. 8

There is a firm frame construction 31, both ends correspond two sets of connecting plates 320 respectively around frame construction 31's well lower part, correspond installation bearing seat bearing on the connecting plate, install the motor additional, form drive wheel subassembly 322 and follow driving wheel subassembly 321, top between drive wheel subassembly 322 and follow driving wheel subassembly 321, the horizontal bar 324 of bayonet socket is taken to the installation series, there is the wear-resisting strip of installation above horizontal bar 324, there is the bayonet socket on the horizontal bar 324, the width of bayonet socket just in time is identical with the width of wear-resisting strip, during the use as long as press wear-resisting strip on the bayonet socket of horizontal bar 324 can.

Below between the driving wheel assembly 322 and the driven wheel assembly 321, a carrier roller 325 is installed,

the belt 323 bypasses the driven wheel assembly 321 from the leftmost end, bypasses the idler 325 right and upwards, continues to the right, further bypasses the second idler 325 upwards, bypasses the driving wheel assembly 322 right and upwards, turns to the left, adheres to the wear strip, continues to the left, and reaches the driven wheel assembly 321 at the leftmost end.

The rotary tilting disk structure 34 refers to fig. 6, 7 and 9

The rotating tip disk structure 34 includes two parts: the rotating portion and the clamping portion are driven.

Driving the rotating part:

a bearing seat 342 is respectively arranged at the front side and the rear side of the frame structure 21 above the middle part of the conveying line 32, a shaft 347 is sleeved between the two bearing seats 342, a driving motor 340 is fixedly connected to the outer side of one of the bearing seats 342, and a mounting disc 341 is respectively arranged at the inner sides of the two bearing seats 342.

A clamping part:

a plurality of rubber parts 346 similar to isosceles triangles are arranged on the mounting plate 341 to form a disc shape, a gap B is formed between every two rubber parts 346, and the width of the gap B is just matched with that of the baking tray A. When the baking tray A enters the seam B, after the electric eye detects the seam B, the high-speed-ratio motor 34 can perform reference circle action under the feedback of the position encoder, so that the baking tray A can be turned over in order.

The working principle is as follows:

the baking tray A is conveyed to the upper surface of the conveying line 32 by the conveying line 1, the baking tray A is continuously conveyed to the seam B of the rotary tray-turning structure 34 by the conveying line 32, the driving motor 340 rotates to drive the baking tray A to be rotated to the other side of the rotary tray-turning structure 34 of the conveying line 32, and the baking tray A is turned over.

Air drying procedure, refer to FIG. 10, FIG. 11, FIG. 12, FIG. 13

The air drying procedure comprises a magnetic suction conveying line 41 and a high-pressure air dryer 42

A magnetic suction conveying line 41;

the frame foot unit comprises a plurality of frame foot units 410 and two parallel mounting plates 414, wherein the width of each mounting plate 414 is equivalent to the length of a cross beam 416 on each frame foot unit 410, and a series of cross beams 416 are built between the two mounting plates 415 to form a stable square frame; meanwhile, a series of transverse strips 415 with bayonets are also arranged between the two mounting plates 414, the width of the bayonets on the transverse strips 415 is just matched with the width of the climbing pad strip combination 413, and the climbing pad strip combination 413 is only required to be pressed on the bayonets of the transverse strips 415 when the climbing pad strip combination is used.

The left end and the right end of the two mounting plates 414 are respectively provided with a driving wheel combination 411 and a driven wheel combination 417;

the working principle is as follows:

(see fig. 5) belt 412 passes from the leftmost end down around drive wheel assembly 411, against ramp filler strip assembly 413, to the right, to driven wheel assembly 417, around driven wheel assembly 417 to the left, to leftmost end drive wheel assembly 411.

Important accessories, climbing filler strip combination 413, refer to fig. 11, 12 and 13

The climbing pad rail combination 413 is formed by combining three strips, wherein two sides are plastic pad strip combinations, and the middle is a climbing aluminum pad strip combination 4131; the plastic filler strip combination 4130 comprises a plastic right angle F and a hanging piece K, wherein one side of the plastic right angle is arranged on a bayonet of the cross strip 415 and mounting plates at the left end and the right end of the cross strip 415; the other right angle of the plastic right angle F is hung on an extruded plastic part K, the plastic part K is provided with a groove, the plastic right angle is inserted into the groove, the downward direction of the groove is a plane, and one side of the plane is provided with a small bulge to form a flange of the belt 323.

And (3) combining climbing aluminum strip filler strips:

the climbing aluminum strip filler strip combination 4131 comprises an aluminum alloy strip E and an aluminum alloy clamping block Q, wherein one side of the aluminum alloy strip E is arranged on a bayonet of the cross strip 415 and mounting plates at the left end and the right end of the cross strip 415; the aluminum alloy clamping block Q is provided with a notch which clamps the aluminum alloy strip E, and the downward direction of the aluminum alloy clamping block is also provided with a plane; the plastic backing strip combination 4130 and the climbing aluminum backing strip combination 4131 are the same surface, i.e., the surface through which the belt 323 passes.

Principle of operation

The belt 323 is a magnetic belt, and when the baking tray a is under the magnetic conveyor line 41, the belt 323 will attract the iron baking tray a to move forward and reach the high pressure air dryer 42.

High pressure air dryer 42:

high pressure air drying system, refer to fig. 14, fig. 15

A Ratz fan 422 is arranged on a small motor frame 421, the Ratz fan 422 is connected with a joint terminal 424 through an air pipe 432, wherein the joint terminal 331 is one-to-two, namely an air inlet pipe is connected with two strip-shaped air knives 425 through two air outlets, each air knife 425 is provided with a row of air outlets 426, the two air knives 425 are arranged in parallel in a row and face to a baking tray A, a cover 420 is wrapped outside the two air knives, and a container is arranged below the cover 420 and used for receiving water drops.