Ear wire weaving machine head and weaving mechanism

文档序号:983414 发布日期:2020-11-06 浏览:18次 中文

阅读说明:本技术 一种耳线编织机头及编织机构 (Ear wire weaving machine head and weaving mechanism ) 是由 赵兴洪 于 2020-08-31 设计创作,主要内容包括:本发明公开一种耳线编织机头及编织机构;一种耳线编织机头包括中芯杆、下机芯、上机芯、钩针和外壳,所述下机芯的顶端面包括有与所述下机芯的外侧壁连接的第一斜面、与所述下机芯的内侧壁连接的第二斜面;所述上机芯的底端面包括有与所述上机芯的外侧壁连接的第三斜面、与所述上机芯的内侧壁连接的第四斜面拼接而成;所述外壳的内壁、所述第一斜面和所述第三斜面围成用于存储润滑油的储油槽;所述第二斜面和所述第四斜面组成与所述钩针底端的折弯部滑动配合的曲线槽。本发明在储油槽内存储润滑油可降低作业过程中的磨损速度,通过将相应端面设计成多个斜面拼接而成的,可以在降低热处理过程中的变形量,从而提高作业的精度。(The invention discloses an ear line knitting machine head and a knitting mechanism; an ear wire knitting machine head comprises a middle core rod, a lower core, an upper core, a crochet hook and a shell, wherein the top end face of the lower core comprises a first inclined plane connected with the outer side wall of the lower core and a second inclined plane connected with the inner side wall of the lower core; the bottom end surface of the upper core comprises a third inclined surface connected with the outer side wall of the upper core and a fourth inclined surface connected with the inner side wall of the upper core, and the third inclined surface and the fourth inclined surface are spliced; the inner wall of the shell, the first inclined surface and the third inclined surface form an oil storage groove for storing lubricating oil; the second inclined plane and the fourth inclined plane form a curved groove which is in sliding fit with the bending part at the bottom end of the crochet hook. The invention stores lubricating oil in the oil storage tank to reduce the abrasion speed in the operation process, and the deformation in the heat treatment process can be reduced by splicing the corresponding end surfaces into a plurality of inclined surfaces, thereby improving the operation precision.)

1. An ear wire knitting machine head comprises a middle core rod, a lower core, an upper core, a crochet hook and a shell, and is characterized in that the top end face of the lower core comprises a first inclined plane connected with the outer side wall of the lower core and a second inclined plane connected with the inner side wall of the lower core; the bottom end surface of the upper core comprises a third inclined surface connected with the outer side wall of the upper core and a fourth inclined surface connected with the inner side wall of the upper core, and the third inclined surface and the fourth inclined surface are spliced; the inner wall of the shell, the first inclined surface and the third inclined surface form an oil storage groove for storing lubricating oil; the second inclined plane and the fourth inclined plane form a curved groove which is in sliding fit with the bending part at the bottom end of the crochet hook.

2. The ear wire knitting head according to claim 1, characterized in that the top end face of said lower core has an angle β of 30 ° with the horizontal plane; the included angle gamma of the horizontal plane of the top end surface of the upper movement is 30 degrees; an included angle alpha between the first inclined plane and the outer side wall of the lower movement is 135 degrees; the width of the second inclined plane is 2.5 mm; the included angle between the third inclined plane and the outer side wall of the upper movement is 135 degrees; the width of the fourth inclined plane is 2.5 mm.

3. The ear wire knitting head according to claim 2 characterized in that a slot is formed in the lower part of the housing, a first set screw is slidably mounted in the slot along the vertical direction, and the first set screw is in threaded connection with the lower core; the upper portion of shell still is equipped with the sliding tray, slidable mounting has the second stop screw along the vertical direction in the sliding tray, the second stop screw with last core threaded connection.

4. The ear wire weaving machine head according to claim 3 is characterized in that a handle is installed on the upper part of the shell, and a wire passing hole for the weaving wire to pass through is formed on the top of the handle; and the handle is also provided with a guide ring for guiding the knitting wire between the wire passing hole and the crochet needle.

5. The machine head as claimed in claim 4, wherein the upper and lower parts of the central rod are respectively provided with a first bearing and a second bearing; the outer shell is rotatably mounted on the central core rod through the second bearing; the upper movement is rotatably mounted on the middle core rod through the first bearing.

6. The ear wire weaving machine head according to claim 5 is characterized in that a through hole penetrating from top to bottom is formed inside the central core rod; a plurality of crochet hook grooves for the crochet hooks to slide are arranged on the peripheral side wall of the middle core rod; the crochet hook is slidably arranged in the crochet hook groove.

7. An ear wire knitting mechanism comprising an ear wire knitting head according to any one of claims 1 to 6; the device also comprises a frame, an auxiliary wheel, a cylinder, a supporting rod and a clamping rod; the central core rod of the ear wire weaving machine head is arranged on the rack; the auxiliary wheel is rotatably arranged at the bottom of the middle core rod and is parallel to the driving wheel at the lower part of the shell; the air cylinder is arranged on the frame; the supporting rod is connected with a piston rod of the air cylinder; the upper part of the supporting rod is provided with two clamping rods; the two clamping rods are arranged in parallel and are respectively arranged at the upper side and the lower side of an external rubber rope used for driving the driving wheel.

8. An ear wire weaving mechanism according to claim 7 wherein each of the clamping bars has a number of third bearings mounted thereon.

9. The mechanism of claim 8, wherein the support rod is formed with a slot-like hole; the two clamping rods are both screw rods; the screw section of each screw is arranged in the strip-shaped hole in a penetrating way; and each screw is screwed with a nut which is matched with the nut to clamp the support rod.

Technical Field

The invention relates to the technical field of ear line weaving equipment of a mask machine, in particular to an ear line weaving machine head and a weaving mechanism.

Background

With the development of science and technology, the automation technology is mature day by day, wherein the traditional manual production of the mask is gradually replaced by the existing automatic production; in the automatic production operation of the mask, an ear wire weaving device is adopted to weave ear wires. The process of weaving the ear wire by the existing ear wire weaving device is as follows: firstly, two groups of unwinding assemblies are used for unwinding two braided wires respectively; then, weaving the two weaving wires into the ear wires by a weaving machine head; and finally, the wire take-up assembly is used for accommodating the ear wires woven by the weaving machine head. The existing machine head generally comprises a middle core rod, a lower core, an upper core, a crochet hook and a shell; when in work: a curve groove forming a certain included angle with the horizontal plane is formed by the bottom end face of the upper movement, the top end face of the lower movement and the inner wall face of the shell, the bent part at the bottom of the crochet hook is inserted into the curve groove, and then a driving wheel on an external motor output shaft and a transmission wheel arranged on the outer peripheral side of the lower movement form a belt transmission to drive the shell to rotate through a rubber rope; then, when the upper core and the lower core rotate synchronously along with the shell, the circular motion of the curved groove is converted into the up-and-down motion of the crochet hook in the crochet hook groove of the central core rod, and the knitting of the ear line is finished by the alternate up-and-down motion of a plurality of crochet hooks.

The rotating speeds of the upper core and the lower core need to be improved in order to improve the knitting efficiency of the editing machine head, but the bottom end face of the upper core and the top end face of the lower core are directly abraded rapidly when the rotating speeds of the upper core and the lower core are too high, so that the service life of the machine head is shortened, and the upper stroke and the lower stroke of a crochet hook are inaccurate, so that the knitting of an ear line is influenced.

Thus, the prior art is subject to improvement and advancement.

Disclosure of Invention

The invention aims to solve the technical problems in the prior art and provides an ear line weaving mechanism and a weaving mechanism, aiming at prolonging the service life of a machine head.

As a first aspect of the present invention, a technical solution adopted by the present invention is as follows:

an ear wire knitting machine head comprises a middle core rod, a lower core, an upper core, a crochet hook and a shell, wherein the top end face of the lower core comprises a first inclined plane connected with the outer side wall of the lower core and a second inclined plane connected with the inner side wall of the lower core; the bottom end surface of the upper core comprises a third inclined surface connected with the outer side wall of the upper core and a fourth inclined surface connected with the inner side wall of the upper core, and the third inclined surface and the fourth inclined surface are spliced; the inner wall of the shell, the first inclined surface and the third inclined surface form an oil storage groove for storing lubricating oil; the second inclined plane and the fourth inclined plane form a curved groove which is in sliding fit with the bending part at the bottom end of the crochet hook.

As a further elaboration of the above technical solution:

in the above technical solution, an included angle β between the top end surface of the lower movement and the horizontal plane is 30 °; the included angle gamma of the horizontal plane of the top end surface of the upper movement is 30 degrees; an included angle alpha between the first inclined plane and the outer side wall of the lower movement is 135 degrees; the width of the second inclined plane is 2.5 mm; the included angle between the third inclined plane and the outer side wall of the upper movement is 135 degrees; the width of the fourth inclined plane is 2.5 mm.

In the technical scheme, a long hole is formed in the lower part of the shell, a first set screw is slidably mounted in the long hole along the vertical direction, and the first set screw is in threaded connection with the lower machine core; the upper portion of shell still is equipped with the sliding tray, slidable mounting has the second stop screw along the vertical direction in the sliding tray, the second stop screw with last core threaded connection.

In the technical scheme, a lifting handle is arranged at the upper part of the shell, and a wire passing hole for a braided wire to pass through is formed at the top of the lifting handle; and the handle is also provided with a guide ring for guiding the knitting wire between the wire passing hole and the crochet needle.

In the technical scheme, the upper part and the lower part of the middle core rod are respectively provided with a first bearing and a second bearing; the outer shell is rotatably mounted on the central core rod through the second bearing; the upper movement is rotatably mounted on the middle core rod through the first bearing.

In the technical scheme, a through hole penetrating from top to bottom is formed in the middle core rod; a plurality of crochet hook grooves for the crochet hooks to slide are arranged on the peripheral side wall of the middle core rod; the crochet hook is slidably arranged in the crochet hook groove.

As a second aspect of the present invention, a technical solution adopted by the present invention is as follows:

an ear wire knitting mechanism comprising an ear wire knitting head as described in the first aspect; the device also comprises a frame, an auxiliary wheel, a cylinder, a supporting rod and a clamping rod; the central core rod of the ear wire weaving machine head is arranged on the rack; the auxiliary wheel is rotatably arranged at the bottom of the middle core rod and is parallel to the driving wheel at the lower part of the shell; the air cylinder is arranged on the frame; the supporting rod is connected with a piston rod of the air cylinder; the upper part of the supporting rod is provided with two clamping rods; the two clamping rods are arranged in parallel and are respectively arranged at the upper side and the lower side of an external rubber rope used for driving the driving wheel.

As a further elaboration of the above technical solution:

in the above technical solution, each of the clamping rods is provided with a plurality of third bearings.

In the technical scheme, a strip-shaped hole is formed in the support rod; the two clamping rods are both screw rods; the screw section of each screw is arranged in the strip-shaped hole in a penetrating way; and each screw is screwed with a nut which is matched with the nut to clamp the support rod.

The invention has the beneficial effects that:

firstly, lubricating oil is stored in an oil storage tank defined by the inner wall of the shell, the first inclined surface and the third inclined surface, so that the upper core, the lower core and the crochet hook can be well lubricated during working, the abrasion speed of the upper core, the lower core and the crochet hook is reduced, and the service lives of the upper core, the lower core and the crochet hook are prolonged; secondly, in order to improve the wear resistance and hardness of the upper movement and the lower movement, the upper movement and the lower movement are subjected to heat treatment, the bottom end surface of the upper movement and the top end surface of the lower movement are formed by splicing two flat inclined surfaces instead of one flat inclined surface, during the heat treatment, the bottom end surface of the upper movement and the top end surface of the lower movement are heated and cooled more uniformly, internal stress at corresponding positions is dispersed more, deformation of the bottom end surface of the upper movement and the top end surface of the lower movement is reduced after the heat treatment is finished, the precision of the bottom end surface of the upper movement and the precision of the top end surface of the lower movement are improved, and the precision of the up-down stroke of the crochet hook is improved.

Drawings

FIG. 1 is a perspective view of an ear wire knitting head of the present invention;

FIG. 2 is a cross-sectional view of the ear wire knitting head of the present invention;

figure 3 is a cross-sectional view of the present invention at the bottom end face of the upper deck and at the top end face of the lower deck;

FIG. 4 is a schematic structural view of the braiding mechanism of the present invention.

The reference numbers in the figures are respectively: 1. a middle core bar; 2. a lower machine core; 3. an upper machine core; 4. hooking a needle; 5. a housing; 6. a first inclined plane; 7. a second inclined plane; 8. a third inclined plane; 9. a fourth slope; 10. a bending part; 11. a long hole; 12. a second set screw; 13. a handle; 14. a wire passing hole; 15. a pilot ring; 16. a first bearing; 17. a second bearing; 18. a through hole; 19. a crochet hook groove; 20. a frame; 21. an auxiliary wheel; 22. a cylinder; 23. a support bar; 24. a clamping rod; 25. a driving wheel; 26. a third bearing; 27. a strip-shaped hole; 28. and a fourth bearing.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

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