Methods of preparing poloxamers for use in cell culture media
阅读说明：本技术 制备用于细胞培养基中的泊洛沙姆的方法 (Methods of preparing poloxamers for use in cell culture media ) 是由 G·P·维瑟维斯瓦兰 R·D·基斯 S·J·迈耶 I·权 K·卡尔霍恩 K·温彻斯特 A 于 2015-03-25 设计创作，主要内容包括：本文提供制备用于细胞培养基中的泊洛沙姆的方法。本文还提供含有通过本文方法制备的泊洛沙姆的细胞培养基、以及使用该培养基用于细胞培养并从细胞生产多肽的方法。(Provided herein are methods of making poloxamers for use in cell culture media. Also provided herein are cell culture media containing the poloxamers prepared by the methods herein, and methods of using the media for cell culture and production of polypeptides from cells.)
1. A method of preparing a poloxamer for use in a cell culture medium comprising the steps of:
(a) heating a solid poloxamer to at least about 60 ℃ to form a liquid poloxamer; and
(b) cooling the liquid poloxamer to a temperature below about 50 ℃ to form a solid, heat-treated poloxamer, wherein the cooling is not performed in a granulating or milling device, and wherein the poloxamer comprises a copolymer of ethylene oxide and propylene oxide.
2. The method of claim 1, wherein cell viability in a cell culture medium comprising the heat-treated poloxamer is increased as compared to cell viability in a cell culture medium comprising the poloxamer before step (a).
3. The method of claim 1 or 2, wherein the poloxamer in step (a) is heated to between about 60 ℃ and about 185 ℃.
4. The method of claim 3, wherein the poloxamer in step (a) is heated to between about 157 ℃ and about 185 ℃.
5. The method of claim 4, wherein the poloxamer is heated to between about 157 ℃ and about 185 ℃ for at least 1 minute.
6. The method of claim 5, wherein the poloxamer is heated to between about 157 ℃ and about 185 ℃ for between 1 minute and about 250 minutes.
7. The method of claim 3, wherein the poloxamer in step (a) is heated to between about 134 ℃ and about 157 ℃.
8. The method of claim 7, wherein the poloxamer is heated to between about 134 ℃ and about 157 ℃ for at least 1 minute.
9. The method of claim 8, wherein the poloxamer is heated to between about 134 ℃ and about 157 ℃ for between 1 minute and about 250 minutes.
10. The method of claim 3, wherein the poloxamer in step (a) is heated to between about 120 ℃ and about 134 ℃.
11. The method of claim 10, wherein the poloxamer is heated to between about 120 ℃ and about 134 ℃ for at least about 62 minutes.
12. The method of claim 11, wherein the poloxamer is heated to between about 120 ℃ and about 134 ℃ for between about 62 minutes and about 250 minutes.
13. The method of claim 3, wherein the poloxamer in step (a) is heated to between about 100 ℃ and about 120 ℃.
14. The method of claim 13, wherein the poloxamer is heated to between about 100 ℃ and about 120 ℃ for at least about 98 minutes.
15. The method of claim 14, wherein the poloxamer is heated to between about 100 ℃ and about 120 ℃ for between about 98 minutes and about 250 minutes.
16. The method of claim 3, wherein the poloxamer in step (a) is heated to between about 80 ℃ and about 100 ℃.
17. The method of claim 16, wherein the poloxamer is heated to between about 80 ℃ and about 100 ℃ for at least about 122 minutes.
18. The method of claim 17, wherein the poloxamer is heated to between about 80 ℃ and about 100 ℃ for between about 122 minutes and about 250 minutes.
19. The method of claim 3, wherein the poloxamer in step (a) is heated to between about 60 ℃ and about 80 ℃.
20. The method of claim 16, wherein the poloxamer is heated to between about 60 ℃ and about 80 ℃ for at least about 143 minutes.
21. The method of claim 17, wherein the poloxamer is heated to between about 60 ℃ and about 80 ℃ for between about 143 minutes and about 250 minutes.
22. The method of claim 1 or claim 2, wherein cell viability in a cell culture medium comprising the heat-treated poloxamer is increased by at least 10% compared to cell viability in a cell culture medium comprising the poloxamer before step (a).
23. The method of claim 22, wherein cell viability is increased by at least about 20%.
24. The method of claim 22, wherein cell viability is increased by at least about 30%.
25. The method of any one of claims 1-24, wherein the cell viability in the cell culture medium comprising the poloxamer before step (a) is less than about 80% after about 3 hours of cell culture.
26. The method of any one of claims 1-25, wherein in step (b), the liquid poloxamer is cooled at ambient temperature, between about 2 ℃ and about 8 ℃, or below 0 ℃.
27. The method of any one of claims 1-26, wherein the poloxamer is heated under vacuum.
28. The method of any one of claims 1-27, wherein the liquid poloxamer is cooled for at least about 20 minutes.
29. The method of any one of claims 1-28, wherein the heat-treated poloxamer produced in step (b) is added to a cell culture medium.
30. The method of any one of claims 1-29, wherein steps (a) and (b) are repeated at least once prior to adding the heat-treated poloxamer to the cell culture medium.
31. The method of any one of claims 1-30, wherein the poloxamer has been treated by a granulation process prior to step (a).
32. The method of any one of claims 1-31, wherein the poloxamer has the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nH, wherein n is from about 60 to about 150, and m is from about 25 to about 60.
33. The method of any one of claims 1-32, wherein the poloxamer has a melting temperature of about 55 ℃.
34. The method of any one of claims 1-33, wherein the poloxamer has an average molecular weight of between about 6,000 and about 18,000 daltons.
35. The method of any one of claims 1-33, wherein the poloxamer comprises a compound having the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nH, wherein n has a value of about 80, m has a value of about 27, and the poloxamer has an average molecular weight of about 7680 to about 9510 g/mol.
36. The method of any one of claims 1-33, wherein the poloxamer is poloxamer 188.
37. The method of any one of claims 1-36, wherein the cell is a mammalian cell.
38. The method of claim 37, wherein the cell is a Chinese Hamster Ovary (CHO) cell.
39. The method of any one of claims 1-38, wherein the cell is an insect cell.
40. The method of any one of claims 1-39, wherein the cell produces the polypeptide.
41. A poloxamer prepared by the method of any one of claims 1-40.
42. A cell culture medium comprising the poloxamer of claim 41.
43. The cell culture medium of claim 42, wherein the cell culture medium comprises about 0.1g/L to about 10g/L of the heat-treated poloxamer.
44. The cell culture medium of claim 43, wherein the cell culture medium comprises about 0.1g/L to about 3g/L of the heat-treated poloxamer.
45. The cell culture medium of claim 43, wherein the cell culture medium comprises about 3g/L to about 10g/L of the heat-treated poloxamer.
46. A method of producing a polypeptide in cell culture comprising the steps of: culturing a polypeptide-producing cell in a cell culture medium under conditions suitable for production of the polypeptide, wherein the cell culture medium comprises the poloxamer of claim 41.
47. The method of claim 46, wherein the cell is a mammalian cell.
48. The method of claim 46, wherein the cell is a Chinese Hamster Ovary (CHO) cell.
49. The method of claim 46, wherein the cell is an insect cell.
50. The method of any one of claims 46-49, wherein the cell culture medium comprises about 0.1g/L to about 10g/L of the heat-treated poloxamer.
51. The method of claim 50, wherein the cell culture medium comprises about 0.1g/L to about 3g/L of the heat-treated poloxamer.
52. The method of claim 50, wherein the cell culture medium comprises about 3g/L to about 10g/L of the heat-treated poloxamer.
53. The method of any one of claims 46-52, wherein the polypeptide is an antibody or antigen-binding fragment thereof.
54. A method of preparing a poloxamer for use in a cell culture medium comprising the steps of:
(a) heating a poloxamer to about 80 ℃ to about 100 ℃ to form a liquid poloxamer; and
(b) cooling the liquid poloxamer to a temperature below about 50 ℃ to form a solid heat-treated poloxamer, wherein the cooling is not performed in a granulating or milling apparatus;
wherein the poloxamer comprises a copolymer of ethylene oxide and propylene oxide.
Technical Field
The present invention relates to methods of making poloxamers (e.g., for use in cell culture media), cell culture media containing poloxamers made as described herein, and methods of using the cell culture media described herein to culture cells and produce polypeptides.
Background
Cell culture manufacturing techniques are widely used to produce protein-based therapeutics (e.g., antibodies) for use in pharmaceutical formulations. Commercial production of protein-based products (e.g., antibody products) requires optimization of cell culture parameters in order for the cells to produce large quantities of protein product to meet manufacturing requirements. Factors such as protein production efficiency and cost of raw materials (e.g., components in cell culture media) are very important when manufacturing protein-based products on an industrial scale.
Poloxamers are components of cell culture media that are widely used in industrial protein production. It is added to the cell culture medium to enhance the viability of the cultured cells. One of its many functions is to act as a surfactant, reducing the adhesion between cells and bubbles in the cell culture medium and protecting the cells from damage when the bubbles collapse. It also strengthens the cell membrane, enhances the expulsion of cells from the foam layer of the culture and alters the frequency and speed of foaming.
Unfortunately, significant lot-to-lot variability in poloxamer properties has been observed. When used in cell culture media, poorly performing batches of poloxamers can cause reduced cell viability and cell growth rate. Reduced cell viability leads to reduced protein production. This reduced production can result in severe economic losses when the culture is carried out on an industrial scale.
Therefore, there is a need for a simple, inexpensive solution to reduce the variability and improve the performance of poloxamers, especially for poorly performing batches.
All publications, patents, and patent applications cited herein are incorporated by reference in their entirety for all purposes.
Summary of The Invention
The invention provided herein discloses, inter alia, methods for preparing poloxamers (e.g., for use in cell culture). Poloxamers prepared by the methods described herein are also provided. Further disclosed herein are cell culture medium compositions containing poloxamers prepared by the methods described herein. Further disclosed herein are methods of culturing a polypeptide-producing cell in a cell culture medium containing a poloxamer prepared by the methods described herein to produce a polypeptide in the cell culture.
Thus, in one aspect, provided herein is a method of preparing a cell culture mediumA method of preparing a poloxamer in a nutrient comprising the steps of: (a) heating a solid poloxamer to at least about 60 ℃ to form a liquid poloxamer; and (b) cooling the liquid poloxamer to a temperature below about 50 ℃ to form a solid, heat-treated poloxamer, wherein the cooling is not performed in a granulating (mixing) or milling device, and wherein the poloxamer comprises a copolymer of ethylene oxide and propylene oxide. In some embodiments, cell viability is increased in a cell culture medium comprising a heat-treated poloxamer as compared to cell viability in a cell culture medium comprising a poloxamer before step (a). In some embodiments, the poloxamer in step (a) is heated to between about 60 ℃ and about 185 ℃. In some embodiments, the poloxamer in step (a) is heated to between about 157 ℃ and about 185 ℃. In some embodiments, the poloxamer is heated to between about 157 ℃ and about 185 ℃ for at least 1 minute. In some embodiments, the poloxamer is heated to between about 157 ℃ and about 185 ℃ for between about 1 minute and about 250 minutes. In some embodiments, the poloxamer in step (a) is heated to between about 134 ℃ and about 157 ℃. In some embodiments, the poloxamer is heated to between about 134 ℃ and about 157 ℃ for at least 1 minute. In some embodiments, the poloxamer is heated to between about 134 ℃ and about 157 ℃ for between 1 minute and about 250 minutes. In some embodiments, the poloxamer in step (a) is heated to between about 120 ℃ and about 134 ℃. In some embodiments, the poloxamer is heated to between about 120 ℃ and about 134 ℃ for at least about 62 minutes. In some embodiments, the poloxamer is heated to between about 120 ℃ and about 134 ℃ for between about 62 minutes and about 250 minutes. In some embodiments, the poloxamer in step (a) is heated to between about 100 ℃ and about 120 ℃. In some embodiments, the poloxamer is heated to between about 100 ℃ and about 120 ℃ for at least about 98 minutes. In some embodiments, the poloxamer is heated to between about 100 ℃ and about 120 ℃ for between about 98 minutes and about 250 minutes. In some embodiments, the poloxamer in step (a) is heated to between about 80 ℃ and about 100 ℃. In some embodiments, the poloxamer is heated to between about 80 ℃ and about 100 ℃ for at least about 122 minutes. In some embodiments, the poloxamer is heated to between about 80 ℃ and about 100 ℃ for between about 122 minutes and about 100 minutes250 minutes. In some embodiments, the poloxamer in step (a) is heated to between about 60 ℃ and about 80 ℃. In some embodiments, the poloxamer is heated to between about 60 ℃ and about 80 ℃ for at least about 143 minutes. In some embodiments, the poloxamer is heated to between about 60 ℃ and about 80 ℃ for between about 143 minutes and about 250 minutes. In some embodiments, the cell viability is increased by at least 10% in a cell culture medium comprising a heat-treated poloxamer, as compared to the cell viability in a cell culture medium comprising a poloxamer before step (a). In some embodiments, cell viability is increased by at least about 20%. In some embodiments, cell viability is increased by at least about 30%. In some embodiments, the cell viability in the cell culture medium comprising the poloxamer before step (a) is less than about 80% after about 3 hours of cell culture. In some embodiments, in step (b), the liquid poloxamer is cooled at ambient temperature, from about 2 ℃ to about 8 ℃, or below 0 ℃. In some embodiments, the poloxamer is heated under vacuum. In some embodiments, the liquid poloxamer is cooled for at least about 20 minutes. In some embodiments, the heat-treated poloxamer produced in step (b) is added to a cell culture medium. In some embodiments, steps (a) and (b) are repeated at least once prior to adding the heat-treated poloxamer to the cell culture medium. In some embodiments, the poloxamer has been treated by a granulation process (firing process) prior to step (a). In some embodiments, the poloxamer has the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nH, wherein n is from about 60 to about 150 and m is from about 25 to about 60. In some embodiments, the poloxamer has a melting temperature of about 55 ℃. In some embodiments, the poloxamer has an average molecular weight of between about 6,000 and about 18,000 daltons. In some embodiments, the poloxamer comprises a compound having the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nH, n has a value of about 80, m has a value of about 27, and the poloxamer hasAn average molecular weight of about 7680 to about 9510 g/mol. In some embodiments, the poloxamer is poloxamer 188. In some embodiments, the cell is a mammalian cell. In some embodiments, the cell is a Chinese Hamster Ovary (CHO) cell. In some embodiments, the cell is an insect cell. In some embodiments, the cell produces the polypeptide.
In another aspect, provided herein are poloxamers prepared by any one of the methods described above and herein.
In a further aspect, provided herein is a cell culture medium comprising a poloxamer prepared by any of the methods described above and herein. In some embodiments, the cell culture medium comprises about 0.1g/L to about 10g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 0.1g/L to about 3g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 3g/L to about 10g/L of the heat-treated poloxamer.
In a still further aspect, provided herein is a method of producing a polypeptide in cell culture, comprising the steps of: culturing a polypeptide-producing cell in a cell culture medium under conditions suitable for production of the polypeptide, wherein the cell culture medium comprises a poloxamer prepared by any of the methods described above and herein. In some embodiments, the cell is a mammalian cell. In some embodiments, the cell is a Chinese Hamster Ovary (CHO) cell. In some embodiments, the cell is an insect cell. In some embodiments, the cell culture medium comprises about 0.1g/L to about 10g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 0.1g/L to about 3g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 3g/L to about 10g/L of the heat-treated poloxamer. In some embodiments, the polypeptide is an antibody or antigen-binding fragment thereof.
Thus, in one aspect, provided herein is a method of making a poloxamer (e.g., for use in a cell culture medium) comprising the steps of: (a) heating the purified poloxamer to about 80 ℃ or above(e.g., from about 80 ℃ to about 100 ℃) to form a liquid poloxamer, and (b) cooling the liquid poloxamer to a temperature of about 50 ℃ or less to form a solid heat-treated poloxamer, wherein the cooling is not performed in a granulating or grinding apparatus. In some embodiments, the poloxamer comprises a copolymer of ethylene oxide and propylene oxide. In some embodiments, the poloxamer comprises a compound having the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nA copolymer of ethylene oxide and propylene oxide of H, wherein n is from about 60 to about 150 and m is from about 25 to about 60. In some embodiments, cell viability is increased in a cell culture medium comprising a heat-treated poloxamer as compared to cell viability in a cell culture medium comprising a poloxamer before step (a). In some embodiments, the poloxamer is a purified poloxamer. In some embodiments, the purified poloxamer is a poloxamer composition that is free of additional therapeutic or pharmaceutical compounds. In some embodiments, the poloxamer in step (a) is free of additional therapeutic or pharmaceutical compounds. In some embodiments, the poloxamer in step (a) is heated to between about 85 ℃ and about 91 ℃. In some embodiments herein, the poloxamer is heated for about 10 to about 15 minutes. In some embodiments herein, the liquid poloxamer is cooled in step (b) at ambient temperature, from about 2 ℃ to about 8 ℃, or below 0 ℃. In some embodiments herein, the liquid poloxamer is cooled for at least about 20 minutes. In some embodiments herein, the heat-treated poloxamer produced in step (b) is added to a cell culture medium. In some embodiments herein, steps (a) and (b) are repeated at least once prior to adding the heat-treated poloxamer to the cell culture medium. In some embodiments herein, cell viability is increased by at least about 10%. In some embodiments herein, cell viability is increased by at least about 30%. In some embodiments herein, the cell viability is less than about 80% in the cell culture medium comprising the poloxamer before step (a). In some embodiments herein, the poloxamer is atStep (a) has been preceded by heating through a granulation process. In some embodiments herein, the poloxamer has a melting temperature in the range of about 45 ℃ to about 60 ℃. In some embodiments herein, the poloxamer has an average molecular weight of from about 6,000 to about 18,000 daltons. In some embodiments herein, the poloxamer is poloxamer 188. In some embodiments, the poloxamer comprises a compound having the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nH, n has a value of about 80, m has a value of about 27, and the poloxamer has an average molecular weight of about 7680 to about 9510 g/mol. In some embodiments herein, the poloxamer is poloxamer 237. In some embodiments, the poloxamer comprises a compound having the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nH, n has a value of about 64 and m has a value of about 37. In some embodiments herein, the poloxamer is poloxamer 338. In some embodiments, the poloxamer comprises a compound having the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nH, n has a value of about 141 and m has a value of about 44. In some embodiments herein, the poloxamer is poloxamer 407. In some embodiments, the poloxamer comprises a compound having the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nH, n has a value of about 101 and m has a value of about 56. In some embodiments herein, the cell may be a mammalian cell. In some embodiments, the cell may be a Chinese Hamster Ovary (CHO) cell. In some embodiments herein, the cell may be an insect cell. In some embodiments herein, the cell produces the polypeptide. In some embodiments, the polypeptide is an antibody or antigen-binding fragment thereof. In another aspect, provided herein are poloxamers produced by any of the methods described above and herein.
In another aspect, provided herein is a cell culture medium comprising a poloxamer produced by any of the methods described above and in the text. In some embodiments, the cell culture medium comprises about 0.1g/L to about 10g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 0.1g/L to about 3g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 3g/L to about 10g/L of the heat-treated poloxamer.
In another aspect, provided herein is a method of producing a polypeptide in cell culture, comprising the steps of: culturing a polypeptide-producing cell in a cell culture medium under conditions suitable for production of the polypeptide, wherein the cell culture medium comprises the poloxamer produced by any of the methods described above and herein. In some embodiments, the cell is a mammalian cell. In some embodiments, the cell is a Chinese Hamster Ovary (CHO) cell. In some embodiments, the cell is an insect cell. In some embodiments, the cell culture medium comprises about 0.1g/L to about 10g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 0.1g/L to about 3g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 3g/L to about 10g/L of the heat-treated poloxamer. In some embodiments, the polypeptide produced by the cell is an antibody or antigen-binding fragment thereof.
It will be appreciated that one, some or all of the features of the various embodiments described herein may be combined to form further embodiments of the invention. These and other aspects of the invention will be apparent to those skilled in the art.
Brief Description of Drawings
Figure 1 shows that heat treatment of poloxamers improves their effect on cell viability in culture. The diamonds represent the mean (center line) and upper/lower 95% confidence intervals (vertices of the diamonds), as well as cell viability values (points) for each experimental condition. Each experiment compared untreated and Heat Treated (HT) poloxamers from good or poor batches ("suspect batches") of poloxamers as shown on the x-axis. Arrows indicate the increase in cell viability after heat treatment of the poor batches. Note that heat treatment also improved cell viability for good batches, from an average of about 85% to a value of about 95%.
Figure 2 shows the cell viability (%) of the high shear shake flask model (HSSF) test for untreated and heat treated (_ HT) poloxamer samples A, B and C (see also table 2).
FIG. 3 shows the Response surface design (Response surface design) for the conditions tested in the oven. Each condition is labeled in the format "time, temperature". The conditions with the ". diamond.. sup." mark were tested in HSSF. The conditions with the "o" are prepared in the oven but are not tested in the HSSF. The temperature (in C.) represents the set temperature of the oven, while the time (in min.) represents the time the poloxamer sample was in the oven.
FIG. 4 shows the increase in cell viability (%) (Vf) for the heat-treated C Poloxamer samples in the oven compared to the negative ("untreated bad batch") control (C) under the conditions shown(treated)-Vf(untreated)). Error bars depict one standard deviation.
FIG. 5 shows contour plots from a full design of experiments (DOE) exploring the effect of different heat treatment conditions on the performance of poloxamers in cell culture. Improvement of viability (Vf) in HSSF test(treated)-Vf(untreated)) Shown as a function of time and temperature. The dots represent the sample conditions tested.
FIG. 6 shows the increase in cell viability (%) in the HSSF test (Vf) for the three poor (H, F and G) and one good (E) batches of poloxamer samples heat-treated under the conditions shown(treated)-Vf(untreated))。
FIG. 7 shows that for the poor poloxamer batches (H and G) treated at low temperature (60-80 ℃) for a long time (120min), the cell viability increased (%) (Vf)(treated)-Vf(untreated)) Comparison of (1). HSSF models were run in duplicate.
FIG. 8 shows HSS of poloxamer samples (H and G) heat treated under vacuum compared to untreatedIncrease in cell viability (%) in the F assay (Vf)(treated)-Vf(untreated))。
Figure 9 shows the heating and cooling curves of the poloxamer material in the oven. Three temperatures were tested: 140 ℃, 155 ℃ and 170 ℃. Once the temperature reading started to stabilize, the material was removed from the oven and cooled at room temperature. The curve tends to be flat at 40 deg.C (close to the melting point of poloxamer).
FIG. 10 shows student's t-test results for each batch of heat-treated poloxamer compared to positive control (D) and untreated material. Mean diamonds represent the 95% confidence intervals (upper and lower vertices) and mean (centerline) for each data set.
FIG. 11 shows contour plots of data from response surface and full DOE experiments, illustrating the large working range of poloxamer heat treatment conditions. The change (%) in cell viability per experimental interval is illustrated. The increase in viability (Vf) in the HSSF test is shown as a function of time and temperature(treated)-Vf(untreated)). The response surface data reflects the corrected incubation time and temperature for the time required to reach the target temperature. The dots represent the sample conditions tested.
Detailed Description
The inventors of the present application demonstrated that heat treatment of poloxamers can improve the ability of poloxamers to support viability in cell culture. The data in this application show that cell viability can be improved using a cell culture medium containing a heat-treated poloxamer compared to using a cell culture medium that does not heat-treat the poloxamer. The inventors have demonstrated that different batches of poloxamers have significantly different effects on cell viability when added to cell culture medium and that the heat treatment described herein can improve the effect of good and poor batches of poloxamers on cell viability.
In one aspect, provided herein is a method of preparing a poloxamer by heating the poloxamer and cooling the poloxamer, wherein the cooling is not performed in a granulating or grinding apparatus. In some embodiments, the method comprises preparing poloxamers byAnd (2) Same: heating the poloxamer to about 80 ℃ or more (e.g., to about 100 ℃) to form a liquid poloxamer, cooling the liquid poloxamer to a temperature below about 50 ℃ to form a solid heat-treated poloxamer, wherein the cooling is not performed in a granulating or milling device, and wherein the poloxamer contains a copolymer of ethylene oxide and propylene oxide. In some embodiments, the poloxamer contains a compound having the formula HO (C)2H4O)n(C3H6O)m(C2H4O)nA copolymer of ethylene oxide and propylene oxide of H, wherein n is from about 60 to about 150 and m is from about 25 to about 60. In some embodiments, the poloxamer is a solid poloxamer prior to the heating and cooling treatment. In some embodiments, the poloxamer is a liquid poloxamer at room temperature prior to the heating and cooling process. In some embodiments, the poloxamer is a solid poloxamer dissolved in a liquid or aqueous solution prior to the heating and cooling treatment. For example, the methods provided herein can be used to prepare poloxamers for use in cell culture or cell culture media.
In another aspect, provided herein is a composition for cell culture comprising a heat-treated poloxamer. In another aspect, provided herein is a composition for cell culture comprising a heat-treated poloxamer in a cell culture medium.
In another aspect, provided herein is a method for producing a polypeptide in cell culture by culturing a cell that produces the polypeptide in a cell culture medium containing a heat-treated poloxamer under conditions suitable for production of the polypeptide.
I. Definition of
Before the present invention is described in detail, it is to be understood that this invention is not limited to particular compositions or biological systems, which can, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting.
As used in this specification and the appended claims, the singular forms "a", "an", and "the" include plural referents unless the content clearly dictates otherwise. Thus, for example, reference to "a molecule" optionally includes a combination of two or more such molecules, and the like.
The term "about" as used herein refers to the usual error range for the corresponding value as readily known to those skilled in the art. References herein to "about" a value or parameter include (and describe) embodiments that refer to the value or parameter itself.
It is understood that the various aspects and embodiments of the invention described herein encompass the aspects and embodiments in the context of "comprising", "consisting of … …" and "consisting essentially of … …".
The term "poloxamer" refers to a block copolymer formed from a polyoxypropylene (interchangeably used herein with the term "propylene oxide") chain flanked by two polyoxyethylene (interchangeably used herein with the term "ethylene oxide") chains. Poloxamers are sold under the trade name including(BASF),
In some embodiments, the poloxamer is a purified poloxamer. The term "purified poloxamer" refers to a poloxamer composition that is substantially free of other compounds. Purified poloxamers may include, for example, commercially available poloxamers of technical or higher grade. Examples of technical grade or higher include technical grade, purification grade, n.f. grade (US National Formulary), u.s.p. grade (US Pharmacopeia), reagent grade, and a.c.s. grade (American Chemical Society). Purified poloxamer refers to poloxamer that is not mixed with another compound. For example, a purified poloxamer can refer to a poloxamer that is not mixed with a therapeutic or pharmaceutical compound (e.g., as part of a pharmaceutical formulation). In some embodiments, a purified poloxamer refers to a poloxamer that is substantially free of, or unmixed with, unreacted reactants, catalysts, or other products produced by the poloxamer synthesis process or reaction.
The term "heat-treated poloxamer" refers to a poloxamer that has been heat-treated at least once by the methods provided herein.
The terms "culture medium" and "cell culture medium" refer to a source of nutrients used to grow or maintain cells. As understood by those skilled in the art, the nutrient source may contain ingredients necessary for cell growth and/or survival or may contain ingredients that aid in cell growth and/or survival. Vitamins, essential or nonessential amino acids, trace elements and surfactants (e.g., poloxamers) are examples of media ingredients. Any of the media provided herein can also be supplemented with any one or more of insulin, plant hydrolysates, and animal hydrolysates.
By "culturing" a cell is meant contacting the cell with a cell culture medium under conditions suitable for cell viability and/or growth and/or proliferation.
"batch culture" means a culture in which all the components for cell culture (including cells and all culture nutrients and components) are supplied to a culture vessel at the beginning of the culture process.
The phrase "fed-batch cell culture" as used herein refers to a batch culture in which cells and medium are initially provided to a culture vessel, additional culture nutrients are continuously or in discrete increments fed into the culture during the culture, with or without periodic cell and/or product collection prior to termination of the culture.
"perfusion culture" refers to a culture in which cells are confined in culture by means such as filtration, encapsulation, immobilization to microcarriers, etc., and medium is continuously or intermittently introduced and removed from the culture vessel.
"culture vessel" refers to a vessel for culturing cells. The culture vessel may be of any size as long as it can be used for the culture of cells.
The terms "polypeptide" and "protein" are used interchangeably herein to refer to a polymer of amino acids of any length. The polymer may be linear or branched, it may comprise modified amino acids, and it may be interrupted by non-amino acids. The term also includes amino acid polymers that have been modified naturally or by intervention; for example, disulfide bond formation, glycosylation, lipidation, acetylation, phosphorylation, or any other manipulation or modification, such as conjugation to a labeling element. Also included within this definition are, for example, polypeptides containing one or more amino acid analogs (including, for example, unnatural amino acids, etc.), as well as other modifications known in the art. Herein, examples of polypeptides encompassed within this definition include mammalian proteins, such as renin; growth hormones, including human growth hormone and bovine growth hormone; growth hormone releasing factor; parathyroid hormone; thyroid stimulating hormone; a lipoprotein; alpha-1-antitrypsin; insulin a-chain; insulin B-chain; proinsulin; follicle stimulating hormone; a calcitonin; luteinizing hormone; glucagon; coagulation factors, such as factor VIIIC, factor IX, tissue factor and von Willebrands factor; anti-coagulation factors, such as protein C; atrial natriuretic factor; a pulmonary surfactant; plasminogen activators, such as urokinase or human urine or tissue type plasminogen activator (t-PA); bombesin; thrombin; a hematopoietic growth factor; tumor necrosis factor-alpha and-beta; enkephalinase; RANTES (activated regulatory normal T cell expression and secretion factors); human macrophage inflammatory protein (MIP-1-alpha), serum albumin, such as human serum albumin; a muller tube inhibiting substance; a relaxin a-chain; a relaxin B-chain; prorelaxin (prorelaxin); mouse gonadotropin-related peptides; microbial proteins, such as beta-lactamases; DNase; IgE; cytotoxic T-lymphocyte-associated antigens (CTLA), such as CTLA-4; a statin; an activin; vascular Endothelial Growth Factor (VEGF); receptors for hormones or growth factors; protein A or D; rheumatoid factor; a neurotrophic factor, such as bone-derived neurotrophic factor (BDNF), neurotrophic factor-3, -4, -5, or-6 (NT-3, NT-4, NT-5, or NT-6), or a nerve growth factor, such as NGF-b; platelet Derived Growth Factor (PDGF); fibroblast growth factors such as aFGF and bFGF; epidermal Growth Factor (EGF); transforming Growth Factors (TGF), such as TGF-alpha and TGF-beta, including TGF-beta 1, TGF-beta 2, TGF-beta 3, TGF-beta 4, or TGF-beta 5; insulin-like growth factor-I and-II (IGF-I and IGF-II); des (1-3) -IGF-I (brain IGF-I), insulin-like growth factor binding protein (IGFBP); CD proteins such as CD3, CD4, CD8, CD19, and CD 20; erythropoietin; an osteoinductive factor; an immunotoxin; bone Morphogenetic Protein (BMP); interferons, such as interferon- α, - β, and- γ; colony Stimulating Factors (CSF), e.g., M-CSF, GM-CSF, and G-CSF; interleukins (IL), e.g., IL-1 through IL-10; superoxide dismutase; a T-cell receptor; surface membrane proteins; a decay accelerating factor; viral antigens, e.g., a portion of the AIDS envelope; a transporter protein; a homing receptor; an address element; a regulatory protein; integrins such as CD11a, CD11b, CD11c, CD18 and ICAM, VLA-4 and VCAM; tumor associated antigens such as CA125 (ovarian cancer antigen) or HER2, HER3, or HER4 receptor; an immunoadhesin; and fragments and/or variants of any of the above, as well as antibodies, including antibody fragments, that bind to proteins (including, e.g., any of the above).
The term "titer" as used herein refers to the total amount of recombinantly expressed antibody produced by cell culture divided by a given amount of medium volume. Titers are usually expressed in units of mg antibody/ml culture medium. Titers can be expressed or evaluated as relative measures, such as a percentage increase in titer compared to protein products obtained under different culture conditions.
The term "antibody" herein is used in the broadest sense and specifically covers monoclonal antibodies (including full length monoclonal antibodies), polyclonal antibodies, multispecific antibodies (e.g., bispecific antibodies), and antibody fragments so long as they exhibit the desired biological activity. The antibody may be human, humanized and/or affinity matured.
The terms "full-length antibody," "intact antibody," and "whole antibody" are used interchangeably herein to refer to an antibody in substantially intact form, not an antibody fragment as defined below. The term particularly refers to antibodies having heavy chains with Fc regions.
An "antibody fragment" comprises a portion of an intact antibody, preferably comprising an antigen-binding region thereof (the terms "antigen-binding fragment" are used interchangeably). Examples of antibody fragments include Fab, Fab ', F (ab')2And Fv fragments; diabodies (diabodies); a linear antibody; a single chain antibody molecule; and multispecific antibodies formed from antibody fragments.
Process for preparing poloxamers
Provided herein are methods of making poloxamers, e.g., for use in cell culture media.
Heating of
In some aspects, methods of preparing poloxamers for use in cell culture media provided herein include heating a poloxamer (e.g., a purified poloxamer) to form a liquid poloxamer. For example, the purified poloxamer in the solid phase can be heated to melt, thereby forming a liquid poloxamer. The temperature to which the poloxamer is heated can be adjusted based on the melting temperature of the particular poloxamer species used. In some embodiments, the purified poloxamer has a melting temperature of between about 45 ℃ and about 60 ℃. In some embodiments, the purified poloxamer has a melting temperature of between about 50 ℃ and about 55 ℃.
In some embodiments, a method of making a poloxamer for use in a cell culture medium provided herein includes heating a solid poloxamer to at least about 60 ℃ to form a liquid poloxamer, and cooling the liquid poloxamer to a temperature below about 50 ℃ to form a solid heat-treated poloxamer, wherein the cooling is not performed in a pelletizing or milling device, and the poloxamer comprises a copolymer of ethylene oxide and propylene oxide. In some embodiments, the poloxamer is a purified poloxamer. In some embodiments, the purified poloxamer is a poloxamer composition that is free of additional therapeutic or pharmaceutical compounds.
In some embodiments, a poloxamer (e.g., a purified poloxamer) is heated to at least about any one of the following temperatures (in degrees celsius): 60,65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, 180, or 185. In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated for at least 1 minute. In some embodiments, the poloxamer is heated for at least about 1 minute, at least about 2 minutes, at least about 3 minutes, at least about 4 minutes, at least about 5 minutes, at least about 6 minutes, at least about 7 minutes, at least about 8 minutes, at least about 9 minutes, at least about 10 minutes, at least about 15 minutes, at least about 20 minutes, at least about 25 minutes, at least about 30 minutes, at least about 35 minutes, at least about 40 minutes, at least about 45 minutes, at least about 50 minutes, at least about 55 minutes, at least about 60 minutes, at least about 65 minutes, at least about 70 minutes, at least about 75 minutes, at least about 80 minutes, at least about 85 minutes, at least about 90 minutes, at least about 100 minutes, at least about 110 minutes, at least about 120 minutes, at least about 130 minutes, at least about 140 minutes, at least about 150 minutes, at least about 160 minutes, at least about 170 minutes, at least about 180 minutes, at least about 190 minutes, at least about 200 minutes, at least about 210 minutes, at least about 220 minutes, at least about 230 minutes, or at least about 240 minutes.
In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated to between about 60 ℃ and about 185 ℃. It is noted that any temperature range recited herein is intended to be inclusive unless explicitly stated otherwise. For example, a temperature range of about 60 ℃ to about 185 ℃ includes within the range about 60 ℃ and about 185 ℃. In some embodiments, the poloxamer is heated to a temperature that is less than any one of the following temperatures (in degrees celsius): 185, 180, 175, 170, 165, 160, 155, 150, 145, 140, 135, 130, 125, 120, 115, 110, 105, 100, 95, 90, 85, 80, 75, 70, or 65. In some embodiments, the poloxamer is heated to a temperature that is higher than any one of the following temperatures (in degrees celsius): 60,65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, or 180. That is, the poloxamer can be heated to a temperature in a temperature range having an upper limit of 185, 180, 175, 170, 165, 160, 155, 150, 145, 140, 135, 130, 125, 120, 115, 110, 105, 100, 95, 90, 85, 80, 75, 70, or 65 and an independently selected lower limit of 60,65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, 160, 165, 170, 175, or 180, where the lower limit is less than the upper limit. In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated to between about 60 ℃ and about 185 ℃ for at least 1 minute. In some embodiments, the poloxamer is heated for at least about 1 minute, at least about 2 minutes, at least about 3 minutes, at least about 4 minutes, at least about 5 minutes, at least about 6 minutes, at least about 7 minutes, at least about 8 minutes, at least about 9 minutes, at least about 10 minutes, at least about 15 minutes, at least about 20 minutes, at least about 25 minutes, at least about 30 minutes, at least about 35 minutes, at least about 40 minutes, at least about 45 minutes, at least about 50 minutes, at least about 55 minutes, at least about 60 minutes, at least about 65 minutes, at least about 70 minutes, at least about 75 minutes, at least about 80 minutes, at least about 85 minutes, at least about 90 minutes, at least about 100 minutes, at least about 110 minutes, at least about 120 minutes, at least about 130 minutes, at least about 140 minutes, at least about 150 minutes, at least about 160 minutes, at least about 170 minutes, at least about 180 minutes, at least about 190 minutes, at least about 200 minutes, at least about 210 minutes, at least about 220 minutes, at least about 230 minutes, or at least about 240 minutes. In some embodiments, the poloxamer is heated to between about 60 ℃ and about 185 ℃ for between about 1 minute and about 250 minutes. It is noted that any time range recited herein is intended to be inclusive unless explicitly stated otherwise. For example, a time range of about 1 minute to about 250 minutes includes within the range about 1 minute and about 250 minutes. In some embodiments, the poloxamer has a heating time of less than about any of the following (in minutes): 250, 240, 230, 220, 210, 200, 190, 180, 170, 160, 150, 140, 130, 120, 110, 100, 95, 90, 85, 80, 75, 70, 65, 60, 55, 50, 45, 40, 35, 30, 25, 20, 15, 10, 9,8, 7, 6,5, 4, 3, or 2. In some embodiments, the poloxamer has a heating time greater than about any of the following (in minutes): 1, 2, 3,4, 5,6, 7,8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, 200, 210, 220, 230, or 240. That is, the poloxamer can be heated for a length of time in a time range having an upper limit of 250, 240, 230, 220, 210, 200, 190, 180, 170, 160, 150, 140, 130, 120, 110, 100, 95, 90, 85, 80, 75, 70, 65, 60, 55, 50, 45, 40, 35, 30, 25, 20, 15, 10, 9,8, 7, 6,5, 4, 3, or 2 and an independently selected lower limit of 1, 2, 3,4, 5,6, 7,8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60,65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, 200, 210, 220, 230, or 240, wherein less than the upper limit is less than the independently selected lower limit.
In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated to between about 157 ℃ and about 185 ℃. In some embodiments, the poloxamer is heated to a temperature that is less than about any one of the following temperatures (in degrees celsius): 185, 180, 175, 170, 165 or 160. In some embodiments, the poloxamer is heated to a temperature that is greater than about any one of the following temperatures (in degrees celsius): 157, 160, 165, 170, 175 or 180. That is, the poloxamer can be heated to a temperature in a temperature range having an upper limit of 185, 180, 175, 170, 165, or 160 and an independently selected lower limit of 157, 160, 165, 170, 175, or 180, where the lower limit is lower than the upper limit. In some embodiments, the poloxamer is heated to between about 157 ℃ and about 185 ℃ for at least about 1 minute, at least about 2 minutes, at least about 3 minutes, at least about 4 minutes, at least about 5 minutes, at least about 6 minutes, at least about 7 minutes, at least about 8 minutes, at least about 9 minutes, at least about 10 minutes, at least about 15 minutes, at least about 20 minutes, at least about 25 minutes, at least about 30 minutes, at least about 35 minutes, at least about 40 minutes, at least about 45 minutes, at least about 50 minutes, at least about 55 minutes, at least about 60 minutes, at least about 65 minutes, at least about 70 minutes, at least about 75 minutes, at least about 80 minutes, at least about 85 minutes, at least about 90 minutes, at least about 100 minutes, at least about 110 minutes, at least about 120 minutes, at least about 130 minutes, at least about 140 minutes, at least about 150 minutes, at least about 160 minutes, at least about 170 minutes, at least about 180 minutes, at least about 190 minutes, at least about 200 minutes, at least about 210 minutes, at least about 220 minutes, at least about 230 minutes, or at least about 240 minutes. In some embodiments, the poloxamer is heated to between about 157 ℃ and about 185 ℃ for less than or equal to 250 minutes.
In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated to between about 134 ℃ and about 157 ℃. In some embodiments, the poloxamer is heated to a temperature that is less than about any one of the following temperatures (in degrees celsius): 157, 155, 150, 145, 140 or 135. In some embodiments, the poloxamer is heated to a temperature that is greater than about any one of the following temperatures (in degrees celsius): 134, 135, 140, 145, 150 or 155. That is, the poloxamer can be heated to a temperature in a temperature range having an upper limit of 157, 155, 150, 145, 140, or 135 and an independently selected lower limit of 134, 135, 140, 145, 150, or 155, where the lower limit is lower than the upper limit. In some embodiments, the poloxamer is heated to between about 134 ℃ and about 157 ℃ for at least about 1 minute, at least about 2 minutes, at least about 3 minutes, at least about 4 minutes, at least about 5 minutes, at least about 6 minutes, at least about 7 minutes, at least about 8 minutes, at least about 9 minutes, at least about 10 minutes, at least about 15 minutes, at least about 20 minutes, at least about 25 minutes, at least about 30 minutes, at least about 35 minutes, at least about 40 minutes, at least about 45 minutes, at least about 50 minutes, at least about 55 minutes, at least about 60 minutes, at least about 65 minutes, at least about 70 minutes, at least about 75 minutes, at least about 80 minutes, at least about 85 minutes, at least about 90 minutes, at least about 100 minutes, at least about 110 minutes, at least about 120 minutes, at least about 130 minutes, at least about 140 minutes, at least about 150 minutes, at least about 160 minutes, at least about 170 minutes, at least about 180 minutes, at least about 190 minutes, at least about 200 minutes, at least about 210 minutes, at least about 220 minutes, at least about 230 minutes, or at least about 240 minutes. In some embodiments, the poloxamer is heated to between about 134 ℃ and about 157 ℃ for less than or equal to 250 minutes.
In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated to between about 120 ℃ and about 134 ℃. In some embodiments, the poloxamer is heated to a temperature that is less than about any one of the following temperatures (in degrees celsius): 134, 130 or 125. In some embodiments, the poloxamer is heated to a temperature that is greater than about any one of the following temperatures (in degrees celsius): 120, 125 or 130. That is, the poloxamer can be heated to a temperature in a temperature range having an upper limit of 134, 130, or 125 and an independently selected lower limit of 120, 125, or 130, where the lower limit is lower than the upper limit. In some embodiments, the poloxamer is heated to between about 120 ℃ and about 134 ℃ for at least about 20 minutes, at least about 30 minutes, at least about 40 minutes, at least about 50 minutes, or at least about 60 minutes. In some embodiments, the poloxamer is heated to between about 120 ℃ and about 134 ℃ for at least about 62 minutes, at least about 65 minutes, at least about 70 minutes, at least about 75 minutes, at least about 80 minutes, at least about 85 minutes, at least about 90 minutes, at least about 100 minutes, at least about 110 minutes, at least about 120 minutes, at least about 130 minutes, at least about 140 minutes, at least about 150 minutes, at least about 160 minutes, at least about 170 minutes, at least about 180 minutes, at least about 190 minutes, at least about 200 minutes, at least about 210 minutes, at least about 220 minutes, at least about 230 minutes, or at least about 240 minutes. In some embodiments, the poloxamer is heated to between about 120 ℃ and about 134 ℃ for less than or equal to 250 minutes.
In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated to between about 100 ℃ and about 120 ℃. In some embodiments, the poloxamer is heated to a temperature that is less than about any one of the following temperatures (in degrees celsius): 120, 115, 110 or 105. In some embodiments, the poloxamer is heated to a temperature that is greater than about any one of the following temperatures (in degrees celsius): 100, 105, 110 or 115. That is, the poloxamer can be heated to a temperature in a temperature range having an upper limit of 120, 115, 110, or 105 and an independently selected lower limit of 100, 105, 110, or 115, where the lower limit is lower than the upper limit. In some embodiments, the poloxamer is heated to between about 100 ℃ and about 120 ℃ for at least about 20 minutes, at least about 30 minutes, at least about 40 minutes, at least about 50 minutes, or at least about 60 minutes, at least about 70 minutes, at least about 80 minutes, or at least about 90 minutes. In some embodiments, the poloxamer is heated to between about 100 ℃ and about 120 ℃ for at least about 98 minutes, at least about 100 minutes, at least about 110 minutes, at least about 120 minutes, at least about 130 minutes, at least about 140 minutes, at least about 150 minutes, at least about 160 minutes, at least about 170 minutes, at least about 180 minutes, at least about 190 minutes, at least about 200 minutes, at least about 210 minutes, at least about 220 minutes, at least about 230 minutes, or at least about 240 minutes. In some embodiments, the poloxamer is heated to between about 100 ℃ and about 120 ℃ for less than or equal to 250 minutes.
In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated to between about 80 ℃ and about 100 ℃. In some embodiments, the poloxamer is heated to a temperature that is less than about any one of the following temperatures (in degrees celsius): 100, 95, 90 or 85. In some embodiments, the poloxamer is heated to a temperature that is greater than about any one of the following temperatures (in degrees celsius): 80, 85, 90 or 95. That is, the poloxamer can be heated to a temperature in a temperature range having an upper limit of 100, 95, 90, or 85 and an independently selected lower limit of 80, 85, 90, or 95, where the lower limit is lower than the upper limit. In some embodiments, the poloxamer is heated to between about 80 ℃ and about 100 ℃ for at least about 20 minutes, at least about 30 minutes, at least about 40 minutes, at least about 50 minutes, or at least about 60 minutes, at least about 70 minutes, at least about 80 minutes, or at least about 90 minutes, at least about 100 minutes, at least about 110 minutes, or at least about 120 minutes. In some embodiments, the poloxamer is heated to between about 80 ℃ and about 100 ℃ for at least about 122 minutes, at least about 130 minutes, at least about 140 minutes, at least about 150 minutes, at least about 160 minutes, at least about 170 minutes, at least about 180 minutes, at least about 190 minutes, at least about 200 minutes, at least about 210 minutes, at least about 220 minutes, at least about 230 minutes, or at least about 240 minutes. In some embodiments, the poloxamer is heated to between about 80 ℃ and about 100 ℃ for less than or equal to 250 minutes.
In some embodiments, the poloxamer (e.g., a purified poloxamer) is heated to between about 60 ℃ and about 80 ℃. In some embodiments, the poloxamer is heated to a temperature that is less than about any one of the following temperatures (in degrees celsius): 80, 75, 70 or 65. In some embodiments, the poloxamer is heated to a temperature that is greater than about any one of the following temperatures (in degrees celsius): 60,65, 70 or 75. That is, the poloxamer can be heated to a temperature in a temperature range having an upper limit of 80, 75, 70, or 65 and an independently selected lower limit of 60,65, 70, or 75, where the lower limit is lower than the upper limit. In some embodiments, the poloxamer is heated to between about 60 ℃ and about 80 ℃ for at least about 20 minutes, at least about 30 minutes, at least about 40 minutes, at least about 50 minutes, or at least about 60 minutes, at least about 70 minutes, at least about 80 minutes, or at least about 90 minutes, at least about 100 minutes, at least about 110 minutes, at least about 120 minutes, at least 130 minutes, or at least 140 minutes. In some embodiments, the poloxamer is heated to between about 60 ℃ and about 80 ℃ for at least about 143 minutes, at least about 150 minutes, at least about 160 minutes, at least about 170 minutes, at least about 180 minutes, at least about 190 minutes, at least about 200 minutes, at least about 210 minutes, at least about 220 minutes, at least about 230 minutes, or at least about 240 minutes. In some embodiments, the poloxamer is heated to between about 60 ℃ and about 80 ℃ for less than or equal to 250 minutes.
In some embodiments, the poloxamer is heated under vacuum. For example, the poloxamer can be heated in a vacuum oven under an applied vacuum. As described below, it was unexpectedly found that heating the poloxamer at the temperatures described herein under an applied vacuum can result in improved poloxamer performance (see, e.g., example 7). In other words, applying a vacuum to the poloxamer during heating does not negatively impact the beneficial effect of heating on subsequent poloxamer properties (e.g., in cell culture).
In other embodiments, the poloxamer is heated to the target temperature and for a period of time, meaning that the poloxamer is at that particular temperature for that period of time. That is,
In some embodiments, the temperature of the purified poloxamer does not exceed about 120 ℃ during the heat treatment. In some embodiments, the purified poloxamer may be dissolved in a liquid or aqueous solution prior to the heat treatment. In some embodiments, the purified poloxamer dissolved in a liquid or aqueous solution can be heated to a temperature higher than that used for a solid poloxamer. In some embodiments, the purified poloxamer is a solid poloxamer prior to the heat treatment. In some embodiments, the purified poloxamer is a liquid poloxamer at room temperature prior to the heat treatment.
In some embodiments, the purified poloxamer is heated to a temperature of from about 80 ℃ to about 100 ℃. In some embodiments, the purified poloxamer is heated to a temperature of from about 85 ℃ to about 91 ℃. In some embodiments, the purified poloxamer is heated to a temperature (in degrees celsius) that is less than about any one of the following: 100, 99, 98, 97, 96, 95, 94, 93, 92, 91, 90, 89, 88, 87, 86, 85, 84, 83, 82, or 81. In some embodiments, the purified poloxamer is heated to a temperature (in degrees celsius) that is greater than any of the following temperatures: 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98 or 99. That is, the purified poloxamer can be heated to a temperature in a temperature range having an upper limit of 100, 99, 98, 97, 96, 95, 94, 93, 92, 91, 90, 89, 88, 87, 86, 85, 84, 83, 82, or 81 and an independently selected lower limit of 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, or 99, where the lower limit is lower than the upper limit. In some embodiments, the purified poloxamer is heated to a temperature of less than about 120 ℃. In some embodiments, the purified poloxamer is heated to a temperature of less than any one of about 101 ℃, 102 ℃, 103 ℃, 104 ℃, 105 ℃, 106 ℃, 107 ℃, 108 ℃, 109 ℃, 110 ℃, 111 ℃, 112 ℃, 113 ℃, 114 ℃, 115 ℃, 116 ℃, 117 ℃, 118 ℃, and 119 ℃.
The purified poloxamer can be heated for any desired length of time. In some embodiments, the purified poloxamer is heated for about 10 to about 15 minutes. The heating time can refer to the total time that heat is applied to the poloxamer, and thus the heating time is not limited to the time that the poloxamer has been continuously at the desired temperature. In some embodiments, the purified poloxamer is heated for a total amount of time from about 10 to about 15 minutes, and the heating is stopped when the poloxamer reaches a desired maximum temperature (e.g., from about 80 ℃ to about 100 ℃).
Any suitable heating device known in the art can be used to heat the purified poloxamer. By way of non-limiting example, the plates may be heated in a standard laboratory (e.g., from
Any suitable temperature measuring means known in the art can be used to measure the poloxamer temperature during/after the heat treatment, as long as an accurate measurement of the poloxamer temperature can be made using the temperature measuring means (e.g., according to the manufacturer's instructions). Non-limiting examples of suitable temperature measurement means include, without limitation, a thermometer (e.g., a glass liquid thermometer), a thermocouple (e.g., as described below), a Resistance Temperature Detector (RTD), and/or a thermistor. In some embodiments, the temperature measuring means is carried by the device itself for heating.
Cooling down
In some aspects, the methods of making poloxamers for use in cell culture medium described herein comprise cooling the heated purified poloxamer to form a solid heat-treated poloxamer. In some embodiments, the liquid poloxamer is cooled to a temperature of less than about 50 ℃. The temperature to which the liquid poloxamer is cooled can be any temperature below its freezing temperature, which can vary depending on the particular poloxamer used. For example, poloxamer 188 has a freezing temperature of about 52 ℃, so the poloxamer can be cooled to any temperature below about 52 ℃ to form a solid, heat-treated poloxamer.
The heated liquid poloxamer can be cooled at any temperature sufficient to freeze the poloxamer. In some embodiments, the heated liquid poloxamer is cooled at ambient temperature. In some embodiments, the heated liquid poloxamer is cooled at about 2 ℃ to about 8 ℃. In some embodiments, the heated liquid poloxamer is cooled below about 0 ℃, e.g., at about-20 ℃ or at about-70 ℃.
The heated liquid poloxamer can be cooled for any desired length of time sufficient to freeze the heat-treated liquid poloxamer at the cooling temperature. In some embodiments, the liquid poloxamer is cooled for about 20 minutes. The cooling time can depend on the temperature to which the poloxamer is heated and/or the cooling temperature. The cooling temperature and time can be determined empirically by observing the time it takes for a liquid poloxamer (heated to a given temperature and for a given amount of time) to freeze at a particular cooling temperature.
Any suitable cooling device known in the art, other than a granulating or milling apparatus, can be used to cool the heated liquid poloxamer. For example, the heated liquid poloxamer can be placed in a refrigerator, freezer, or cold room maintained at a sufficiently cool temperature as described above. Alternatively, rather than using a specific cooling device, the heated liquid poloxamer can be cooled in the heating device after the heating device is turned off or programmed to stop heating. In this case, the heated liquid poloxamer is allowed to cool at ambient temperature. For example, if the poloxamer is heated on a hot plate, the heated liquid poloxamer can be cooled by simply leaving the poloxamer on the hot plate after the heating function of the hot plate is turned off. Alternatively, the poloxamer can be cooled in a vacuum oven. In some embodiments, cooling the heated liquid poloxamer does not include using liquid nitrogen. In some embodiments, cooling the heated liquid poloxamer does not include spraying or atomizing the heated liquid poloxamer with a gas maintained at a particular temperature. In some embodiments, cooling the heated liquid poloxamer does not include shaping the poloxamer into particles or microparticles of a particular or uniform size and/or shape.
Granulating/grinding
In some embodiments, the cooling is not performed in a pelletizing or grinding apparatus. Poloxamers have been prepared in the art by granulation or grinding to achieve a specific uniform poloxamer particle size and/or shape (for examples describing the granulation and grinding of poloxamers see european patent EP1661558B1 or U.S. patent No.7,887,844). Poloxamer granulation involves passing a liquid poloxamer through an atomizer to form liquid poloxamer particles and cooling these particles in a cooling medium, such as gas or liquid nitrogen maintained at a particular temperature. The temperature of the cooling medium is believed to determine the freezing rate of the poloxamer, which affects the final size and shape of the poloxamer particles. Examples of the granulation apparatus may include, without limitation, a granulation tower. In the prilling tower, the atomized poloxamer is released from the top of the tower and freezes into granules while descending through a gaseous or liquid cooling medium (e.g., ambient air, air maintained at a particular temperature, or liquid nitrogen).
Poloxamers milling (or micromilling) involves milling a solid poloxamer or forcing the poloxamer through a nozzle by high pressure until poloxamer particles of a particular size are produced. Because grinding can generate heat and poloxamers have a relatively low melting temperature, it is not uncommonThe poloxamer is often cooled during the milling process to maintain the solid phase, for example, by cooling using cold air or liquid nitrogen. The poloxamer can also be cooled prior to grinding and ground for a length of time insufficient to melt the poloxamer. Examples of milling equipment may include, without limitation, air jet mills, ball mills, and freeze mills (e.g., SPEX))。
Granulation and grinding are useful for methods that require the poloxamer particle size and shape to meet stringent standards (e.g., as part of a pharmaceutical formulation). Poloxamers are known in the art as ingredients in pharmaceutical formulations to aid dissolution and to influence drug release. In these formulations, the poloxamer particles must maintain standard characteristics in order to impart the desired pharmacokinetic properties to the pharmaceutical formulation and to comply with stringent pharmaceutical safety and reproducibility standards. Notably, the methods described herein do not have such strict or precise standards for poloxamers, and therefore do not use these granulation or grinding methods.
In some embodiments, the poloxamer has been treated by a granulation process prior to heating as described herein. Many commercially available poloxamers for cell culture (e.g.,
In some aspects, the methods of making poloxamers for use in cell culture media described herein comprise adding a heat-treated poloxamer to the cell culture media. After heating and cooling, the solid heat-treated poloxamer can be dissolved in the cell culture medium by any method known in the art. For example, if the poloxamer is heated and cooled in an open glass container, a suitable amount (by weight) of the resulting solid heat-treated poloxamer can simply be scraped or peeled off for addition to the cell culture medium. The heat-treated poloxamer can be added to the cell culture medium immediately, or it can be stored and added to the cell culture medium at a later time (e.g., more than about one day, more than about one month, or more than about one year after heat treatment).
In some embodiments, the heating and cooling steps described above are performed once each before adding the heat-treated poloxamer to the cell culture medium. In some embodiments, the heating and cooling steps described above are repeated at least once before adding the heat-treated poloxamer to the cell culture medium.
Poloxamer and poloxamer properties
Provided herein are methods for preparing poloxamers. In some embodiments, the poloxamers produced by the methods are used in cell culture media.
The term "poloxamer" can encompass many different compounds, as polyoxypropylene and polyoxyethylene chains of different lengths can be used in combination. The particular combination of polyoxypropylene and polyoxyethylene chains present in poloxamers may result in particular chemical and/or biophysical properties. In some embodiments, the poloxamer has HO (C)2H4O)n(C3H6O)m(C2H4O)nThe chemical formula of H. In some embodiments, n (i.e., polyoxyethylene chain length) has a value of from about 60 to about 150. In some embodiments, m (i.e., polyoxypropylene chain length) has a value of from about 25 to about 60.
Poloxamers are often described by a numbering system that specifies their approximate molecular weight and percent polyoxyethylene content. These values can refer to the average value in the poloxamer composition, rather than the absolute value of each poloxamer molecule in the composition. According to this system, the first two numbers multiplied by 100 can give the approximate molecular weight of the polyoxypropylene block, while the third number multiplied by 10 can give the weight percent of the polyoxyethylene block. For example, poloxamer 188(CAS No.9003-11-6) may refer to poloxamers of the above formula in which n has a value of about 80 and m has a value of about 27. Poloxamer 237 may refer to a poloxamer with n having a value of about 64 and m having a value of about 37. Poloxamer 338 can refer to a poloxamer with n having a value of about 141 and m having a value of about 44. Poloxamer 407 may refer to a poloxamer with n having a value of about 101 and m having a value of about 56. In some embodiments, the poloxamer has an average molecular weight of between about 6,000 and about 18,000 daltons. In some embodiments, poloxamer 188 may refer to a poloxamer having the above formula wherein n has a value of about 80 and m has a value of about 27, and the poloxamer has an average molecular weight of about 7680 to about 9510 g/mol. In some embodiments, poloxamer 188 may refer to a poloxamer having the above formula wherein n has a value of about 80 and m has a value of about 27, and the poloxamer has an average molecular weight of about 7000 to about 10000 g/mol.
Poloxamers sold under the trade name poloxamer can be named according to different systems, for example,letters may be used to indicate a physical state (e.g., F for solid, P for paste, or L for liquid). 2 or 3 numbers may be used to indicate chemical identity. The first one or two numbers are multiplied by 300 to give the approximate molecular weight of the polyoxypropylene block, while the third number is multiplied by 10 to give the weight percent of the polyoxyethylene block. For example,f68 may refer to a solid poloxamer of the above formula where n has a value of about 80 and m has a value of about 27.
Since poloxamers can have hydrophobic (polyoxypropylene) and hydrophilic (polyoxyethylene) moieties of various lengths, different poloxamers can have different hydrophilic-lipophilic balance values (HLB). The HLB of a compound can be determined by calculating the relative proportions of hydrophilic or lipophilic compounds, and the HLB value can be used to predict the surfactant properties of the compound. For example, compounds with an HLB below 10 are predicted to be water insoluble, while compounds with an HLB above 10 are predicted to be water soluble. In a preferred embodiment, the poloxamer used in the cell culture has an HLB of 24 or more. The HLB of poloxamers can be calculated according to methods well known in the art, including Griffin, W.C, (1954) J.Soc.Cosmet.Chemists 5(4) 249-56 and Davies, J.T. (1957) Gas/Liquid and Liquid/Liquid Interfaces, Proc.of 2ndCongress Surface Activity, butterworks (London): 426-38.
In some embodiments, the physical and/or chemical properties of the poloxamer can be measured. For example, physical and/or chemical properties of the poloxamer can be measured before and after heat treatment as described herein to identify properties associated with the heat-treated poloxamer. As another example, physical and/or chemical properties of a good poloxamer batch and a poor poloxamer batch as described herein can be measured to identify properties associated with the good poloxamer batch.
Examples of assays for measuring physical and/or chemical properties include, without limitation, MALDI-MS, Gel Permeation Chromatography (Gel Permeation Chromatography), powder-XRD, quasi-elastic light scattering, and solid state NMR. MALDI-MS (matrix assisted laser desorption/ionization mass spectrometry) is a technique known in the art for analyzing, quantifying, or identifying compounds, e.g., by their molecular mass and charge. By way of non-limiting example, MALDI-MS can be used to identify compounds that are preferentially associated with or present in a pre-heat treated poloxamer batch or a poor poloxamer batch as compared to a heat treated poloxamer or a good poloxamer batch (e.g., impurities). Gel permeation chromatography is a technique known in the art for separating compounds by size. As a non-limiting example, gel permeation chromatography can be used to separate compounds (e.g., impurities) that are preferentially associated or present in the poloxamer batch before heat treatment or in the poor poloxamer batch as compared to the heat treated poloxamer or the good poloxamer batch. powder-XRD (powder X-ray diffraction) is a technique known in the art for characterizing the structure of compounds and may involve the steps of generating a powder sample of the compound (containing a plurality of randomly oriented crystallites) and analyzing the crystallite structural characteristics using X-ray diffraction. As a non-limiting example, powder-XRD can be used to characterize the structural properties of heat-treated poloxamers or good poloxamer batches (e.g., as compared to a pre-heat-treated poloxamer or poor poloxamer batch). Quasi-elastic light scattering (also known as dynamic light scattering and photon correlation spectroscopy) is a technique known in the art for determining the size distribution spectrum of particles in solution or suspension. As a non-limiting example, quasi-elastic light scattering can be used to identify compounds (e.g., impurities) that are preferentially associated or present in the poloxamer batch before heat treatment or in the poor poloxamer batch as compared to the heat treated poloxamer or good poloxamer batch by their particle size.
Solid state NMR (nuclear magnetic resonance, or SSNMR) is a technique known in the art for determining various structural characteristics of a compound. For example, solid state NMR can be used to characterize molecular conformations, arrangements, chemical shifts, or polymorphic properties of a compound. By way of non-limiting example, solid state NMR can be used to characterize the structural properties of a heat treated poloxamer or good poloxamer batch as compared to a poloxamer or poor poloxamer batch prior to heat treatment. In some embodiments, the structural property determined by solid state NMR can include a ratio of crystalline to amorphous poloxamer in the poloxamer sample. As another non-limiting example, solid state NMR can be used to provide a spectrum that can resolve or dissect one or more poloxamer polymorphs. In some embodiments, solid state NMR can be used to distinguish one or more poloxamer polymorphs in a poloxamer batch or a heat-treated poloxamer, as compared to poloxamer polymorphs present in a poor poloxamer batch or a poloxamer before heat treatment. In some embodiments, the performance of poloxamers in cell culture media can be correlated with poloxamer spectra produced by solid state NMR, for example, by measuring cell viability of cell cultures grown in cell culture media containing good poloxamer batches or heat-treated poloxamers, and comparing cell viability of cell cultures grown in cell culture media containing poor poloxamer batches or poloxamers prior to heat treatment.
Use of poloxamers in cell culture and polypeptide production
The heat-treated poloxamers provided herein can find use in methods (e.g., methods of culturing cells and producing polypeptides using a cell culture medium comprising the heat-treated poloxamers disclosed herein) and compositions (e.g., a cell culture medium comprising the heat-treated poloxamers disclosed herein).
Use of poloxamers in cell culture
Poloxamers can be used as additives in cell culture media as known in the art. Without wishing to be bound by theory, it is believed that poloxamers have a number of functions in cell culture media that can protect cells from damage and enhance cell viability. For example, poloxamers can act as shear protectants for cells. Poloxamers can reduce cell-bubble adhesion and/or reduce impact upon bubble collapse, thereby preventing cell damage. Poloxamers may also alter the rate and frequency of foaming, enhance the egress of cells from the foam layer and/or strengthen the cell membrane. See, e.g., Meier, S.J., et al, (1999) Biotechnol.Bioeng.62(4): 468-78; chisti, Y. (2000) Trends Biotechnol.18(10):420-32 and Tharmalingam, T., et al, (2008) mol. Biotechnol.39(2): 167-77.
The heat-treated poloxamers as described herein may be added to the cell culture medium at any concentration commonly used for poloxamers. In some embodiments, the cell culture medium comprises about 0.1g/L to about 10g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 0.1g/L to about 3g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 3g/L to about 10g/L of the heat-treated poloxamer. In some embodiments, the cell culture medium comprises about 0.1g/L, about 0.2g/L, about 0.3g/L, about 0.4g/L, about 0.5g/L, about 0.6g/L, about 0.7g/L, about 0.8g/L, about 0.9g/L, about 1g/L, about 2g/L, about 3g/L, about 4g/L, about 5g/L, about 6g/L, about 7g/L, about 8g/L, about 9g/L, or about 10g/L of the heat-treated poloxamer. In some embodiments, heat-treated poloxamers prepared as described herein can be used in a cell culture medium at a lower concentration to achieve a desired level of cell viability as compared to the poloxamer before heat treatment. In some embodiments, heat-treated poloxamers prepared as described herein can be used in cell culture media at a more consistent or standardized concentration to achieve a desired level of cell viability as compared to the poloxamer before heat treatment.
Surfactants, such as poloxamers, have a limit in solution, called the Critical Micelle Concentration (CMC), beyond which the added other surfactant molecules begin to incorporate into micelles, rather than dissolve in solution. At concentrations above CMC, the surface tension of the solution no longer decreases at the same rate proportional to the concentration of surfactant. In a preferred embodiment, the heat-treated poloxamer is added to the cell culture medium at a concentration below its CMC. For example, poloxamer 188 has been determined to have a CMC of 100mg/mL (Kabanov, A.V., et al, (1995) Macromolecules28(7): 2303-14). The CMC of poloxamers can be determined by measuring the surface tension of the solution at which the poloxamer is added. The concentration at which increasing the concentration of poloxamer no longer results in an increased surface tension is the CMC of the poloxamer. For example, and without limitation, a tensiometer (e.g., a Sigma 700/701 tensiometer from attention) may be used to measure surface tension.
In some cell culture media
Certain aspects of the present disclosure relate to culturing cells in a cell culture medium. Any cell culture medium known in the art suitable for the desired type of cell and/or polypeptide product may be used. In some embodiments, the cell culture medium is a chemically defined medium. In other embodiments, the cell culture medium is a chemically undefined medium. In some embodiments, the heat-treated poloxamers described herein are added to the basal cell culture medium. In some embodiments, the heat-treated poloxamer described herein is added to a fed or fed-batch cell culture medium.
Commercially available media can be used, including, for example, but not limited to, Ham's F10(Sigma), minimal essential medium ([ MEM ], Sigma), RPMI-1640(Sigma), Dulbecco's modified Eagle's medium ([ DMEM ], Sigma), Luria Broth (LB), and Terrific Broth (TB), and any of these media can be supplemented with any of the media components detailed herein (e.g., heat-treated poloxamer). In addition, Ham and Wallace, meth.Enz., 58:44(1979), Barnes and Sato, anal. biochem., 102:255(1980), Vijayasankaran et al, biomacromolecules, 6:605:611(2005), Patkar et al, J Biotechnology,93: 217-; 4,657,866, respectively; 4,927,762 or 4,560,655; WO 90/03430; WO 87/00195; any of the media described in U.S. patent No. re.30,985 or U.S. patent No.5,122,469, which can be supplemented with any of the media components (e.g., heat-treated poloxamers) detailed herein, are incorporated herein by reference in their entirety.
Any of the media provided herein can also be supplemented as needed with hormones and/or other growth factors (such as insulin, transferrin, or epidermal growth factor), ions (such as sodium, chloride, calcium, magnesium, and phosphate), buffers (such as HEPES), nucleosides (such as adenosine and thymidine), trace elements (defined as inorganic compounds that are typically present at final concentrations in the micromolar range), surfactants (such as poloxamers), and glucose or equivalent energy sources. In some aspects, the cell culture media provided herein contain a protein derived from a plant or animal. In some embodiments, the cell culture media provided herein is free of plant or animal derived proteins. Any other desired supplements may also be included in suitable concentrations known to those skilled in the art.
Cell viability
In some embodiments, the cell viability in a cell culture medium comprising a heat-treated poloxamer is increased as compared to the cell viability in a cell culture medium comprising an untreated poloxamer (or poloxamer before heat treatment). It has been found in the present invention that when heat treated poloxamers are used in cell culture media, the preparation of poloxamers as described herein can result in increased cell viability as compared to when untreated poloxamers are used in the same cell culture media. Methods for testing cell viability are known in the art. In some embodiments, cell viability is measured as described in detail in the examples provided herein. In some embodiments, cell viability in the culture medium can be measured after about 1 hour, after about 2 hours, or after about 3 hours (e.g., as described below).
As used herein, cell viability may be quantified as the percentage of viable cells in solution (i.e., the number of viable cells divided by the total number of cells). Any suitable method known in the art may be used to measure cell viability. Since cells are either live or dead, cell viability can be determined by quantifying dead or live cells. One suitable method is trypan blue exclusion. In this method, a cell sample is obtained from a cell culture. The trypan blue solution was added to the sample. Only non-viable cells take up trypan blue and these cells are subsequently stained blue. Thus, the number of blue cells is counted, subtracted from the total number of cells to yield the number of viable cells, and this number is divided by the total number of cells to yield cell viability. The cells may be counted manually, e.g. using a hemocytometer, or automaticallyCounting, e.g. using
For example, the effect of a heat-treated poloxamer can be determined by measuring the cell viability of a cell culture grown in a cell culture medium containing the heat-treated poloxamer and comparing it to the cell viability of a cell culture grown in a cell culture medium containing the same concentration of untreated poloxamer. In some embodiments, a cell culture may be grown in a baffled shake flask. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 10% as compared to an untreated poloxamer. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 15% as compared to an untreated poloxamer. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 20% as compared to an untreated poloxamer. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 25% as compared to an untreated poloxamer. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 30% as compared to an untreated poloxamer. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 35% as compared to an untreated poloxamer. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 40% as compared to an untreated poloxamer. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 45% as compared to an untreated poloxamer. In some embodiments, the use of a heat-treated poloxamer increases cell viability by at least about 50% as compared to an untreated poloxamer.
In some embodiments, the cell viability in a cell culture medium comprising a heat-treated poloxamer as disclosed herein is increased by at least 10% compared to the cell viability in a cell culture medium comprising a poloxamer before heat treatment. In some embodiments, cell viability is increased by at least about 1%, at least about 2%, at least about 3%, at least about 4%, at least about 5%, at least about 6%, at least about 7%, at least about 8%, at least about 9%, at least about 10%, at least about 11%, at least about 12%, at least about 13%, at least about 14%, at least about 15%, at least about 16%, at least about 17%, at least about 18%, at least about 19%, at least about 20%, at least about 21%, at least about 22%, at least about 23%, at least about 24%, at least about 25%, at least about 26%, at least about 27%, at least about 28%, at least about 29%, at least about 30%, at least about 31%, at least about 32%, at least about 33%, at least about 34%, at least about 35%, at least about 36%, at least about 37%, at least about 38%, at least about 39%, or at least about 40%.
Heat-treated poloxamers can be used, inter alia, to improve the performance of poloxamers that do not produce satisfactory cell viability when added to a cell culture medium (e.g., a particular batch of the desired poloxamers). In some embodiments, the cell viability in the cell culture medium comprising the untreated poloxamer is less than about 80%. In some embodiments, the cell viability in the cell culture medium comprising the untreated poloxamer is less than about 70%. In some embodiments, the cell viability in the cell culture medium comprising the untreated poloxamer is less than about 60%. In some embodiments, the cell viability in the cell culture medium comprising the untreated poloxamer is less than about 50%. In some embodiments, the cell viability in the cell culture medium comprising the untreated poloxamer is less than about 40%.
Cell growth and polypeptide production
In some embodiments, a cell disclosed herein (e.g., a cell cultured in a cell culture medium described herein) can contain a polynucleotide of interest (e.g., a polynucleotide encoding a polypeptide of interest, or a polynucleotide that is itself the target). In some embodiments, the cells disclosed herein can be transfected, transformed, or otherwise genetically modified to include a polynucleotide of interest. Methods suitable for transfecting or transforming various cells are well known in the art. Exemplary references relating to polypeptide production are provided below; those skilled in the art will appreciate that the methods disclosed therein are not limited to polypeptide production.
Typically, the cells are mixed (contacted) with any of the cell culture media described herein under conditions that promote cell growth, maintenance, and/or production of the polynucleotide and/or polypeptide. Methods of culturing cells and producing polypeptides may use a culture vessel (bioreactor) to contain the cells and cell culture media. The culture vessel may be composed of any material suitable for culturing cells, including glass, plastic, or metal. Typically, the culture vessel is at least 1 liter, and can be 10, 100, 250, 500, 1000, 2500, 5000, 8000, 10,000, 25,000 liters or greater. Culture conditions, such as temperature, pH, etc., are those used prior to selecting a host cell for expression, and will be apparent to one of ordinary skill in the art. Culture conditions that may be adjusted during the culture include, but are not limited to, pH and temperature.
The cell culture may be maintained under conditions conducive to the survival, growth, viability (maintenance), and ability of the polypeptide to produce. The exact conditions will depend on the cell type, the organism from which the cell is derived, and the nature and characteristics of the polypeptide being expressed. Optionally, the cell culture may be maintained in a second set of culture conditions (as compared to the initial growth phase) that aid in the survival and viability of the cell culture and are suitable for expression of the desired polypeptide during the polypeptide production phase.
In certain cases, it may be beneficial or necessary to supplement the cell culture with nutrients or other media components that have been depleted or metabolized by the cells. For example, it may be advantageous to supplement the cell culture with nutrients or other media components that have been observed to be depleted during cell culture monitoring. Alternatively or additionally, it may be beneficial or necessary to supplement the cell culture prior to the production phase. As non-limiting examples, it may be beneficial or necessary to supplement the cell culture with hormones and/or other growth factors, specific ions (such as sodium, chloride, calcium, magnesium and phosphate), buffers, vitamins, nucleosides or nucleotides, trace elements (inorganic compounds usually present at very low final concentrations), amino acids, lipids or glucose or other energy sources.
The cell culture media detailed herein can be used in methods of culturing cells to produce polypeptides (including antibodies). The medium may be used in a method of culturing cells, whether in batch, fed-batch or perfusion culture, and may be used in a method of producing any polypeptide, including any aspect or embodiment of a polypeptide as described herein. The polypeptides produced by the methods detailed herein (e.g., methods of culturing cells and producing polypeptides using media containing the heat-treated poloxamers disclosed herein) can be homologous to the host cell, or preferably, can be exogenous, meaning that they are heterologous, i.e., foreign, to the host cell used, such as human proteins produced by CHO cells, or yeast polypeptides produced by mammalian cells. In one variation, the polypeptide is a mammalian polypeptide (e.g., an antibody) that is secreted by the host cell directly into the culture medium. In another variation, the polypeptide is released into the culture medium by lysis of a cell comprising a polynucleotide encoding the polypeptide.
Any polypeptide that is expressible in a host cell can be produced according to the present disclosure and can be present in a composition. The polypeptide may be expressed from a gene endogenous to the host cell, or from a gene introduced into the host cell by genetic engineering. The polypeptides may be found in nature or, alternatively, may have sequences engineered or selected by man. The engineered polypeptide may be assembled from various naturally occurring polypeptide segments, or the engineered polypeptide may include one or more non-naturally occurring segments.
Often, the polypeptides that may be desired to be expressed according to the invention can be selected based on the biological or chemical activity of interest. For example, the invention may be used to express any pharmaceutically or commercially relevant enzyme, receptor, antibody, hormone, regulatory factor, antigen, binding agent, and the like.
Methods for producing polypeptides (e.g., antibodies) in cell culture are well known in the art. Provided herein are non-limiting exemplary methods for producing antibodies (e.g., full-length antibodies, antibody fragments, and multispecific antibodies) in cell culture. The methods herein can be adapted by those skilled in the art for the production of other proteins, such as protein-based inhibitors. Generally known and general techniques and procedures for the production of proteins (e.g., therapeutic proteins), see Molecular Cloning: A Laboratory Manual (Molecular Cloning: A Laboratory Manual) (Sambrook et al, 4 th edition, Cold Spring Harbor Laboratory Press, Cold Spring Harbor, N.Y., 2012); current protocols in Molecular Biology (Current protocols for Molecular Biology) (edited by F.M. Ausubel et al, 2003); short Protocols in Molecular Biology (Short protocol in Molecular Biology) (edited by Ausubel et al, J.Wiley and Sons, 2002); current Protocols in Protein Science (Current Protocols for Protein Science) (Horswill et al, 2006); antibodies, a Laboratory Manual (Antibodies, Laboratory Manual) (Harlow and Lane editors, 1988); culture of Animal Cells A Manual of Basic technical and Specialized Applications (R.I. Freshney, 6 th edition, J.Wiley and Sons, 2010), all of which are incorporated herein by reference in their entirety.
Conditions suitable for polypeptide production are known in the art for a variety of host cell types and polypeptides. Culture conditions, such as temperature, pH, etc., may be those used prior to the selection of the host cell for expression, and will be apparent to one of ordinary skill in the art.
The cell culture may be stirred or shaken during the cell culture process to improve oxygenation and dispersion of nutrients into the cells. The use of poloxamers in stirred cell cultures is particularly advantageous because shear forces potentially damage cells. In accordance with the present invention, one of ordinary skill in the art will appreciate that it may be beneficial to control or adjust some of the internal conditions of the bioreactor during the initial growth period, including, but not limited to, pH, temperature, oxygenation, and the like. For example, the pH may be controlled by providing an appropriate amount of acid or base, and oxygenation may be controlled with a sparging device (sparging device) as is well known in the art.
Cells
Suitable cells for culture in a culture medium and production of the polypeptide can include prokaryotic cells, yeast cells, or higher eukaryotic (e.g., mammalian) cells. In some embodiments, mammalian cells are used. In some embodiments, Chinese Hamster Ovary (CHO) cells are used.
Mammalian cells can be cultured and proliferation of mammalian cells in culture (tissue culture) has become a routine procedure. Examples of mammalian host cell lines may include, without limitation, the monkey kidney CV1 line transformed by SV40 (COS-7, ATCC CRL 1651); human embryonic kidney lines (293 cells or subclones for 293 cells grown in suspension culture, Graham et al, J.Gen Virol.36:59 (1977)); baby hamster kidney cells (BHK, ATCC CCL 10); mouse Sertoli cells (TM4, Mather, biol. reprod.23:243-251 (1980)); monkey kidney cells (CV1 ATCC CCL 70); vero cells (VERO-76, ATCC CRL-1587); human cervical cancer cells (HELA, ATCC CCL 2); canine kidney cells (MDCK, ATCCCCL 34); buffalo rat hepatocytes (BRL 3A, ATCC CRL 1442); human lung cells (W138, ATCC CCL 75); human hepatocytes (Hep G2, HB 8065); mouse mammary tumor (MMT060562, ATCC CCL 51); TRI cells (Mather et al, Annals N.Y.Acad.Sci.383:44-68 (1982));
In some embodiments, the CHO cells may be cultured. CHO cells are well known and commonly used in the art for the production of polypeptides, such as antibodies, in cell culture. CHO cells can include, but are not limited to, DHFR-CHO cells (Urlaub et al, Proc. Natl. Acad. Sci. USA 77:4216(1980)) such as ATCC CRL-9096.
Suitable prokaryotic cells for this purpose include eubacteria, such as gram-negative or gram-positive organisms, for example, Enterobacteriaceae (Enterobacteriaceae), for example, Escherichia coli (E.coli), Enterobacter (Enterobacter), Erwinia (Erwinia), Klebsiella (Klebsiella), Proteus (Proteus), Salmonella (Salmonella), for example, Salmonella typhimurium, Serratia (Serratia), for example, Serratia marcescens (Serratia marcescens) and Shigella (Shigella), and Bacillus (Bacill), such as Bacillus subtilis (B.subtilis) and Bacillus (B.licheniformis) (for example, Bacillus licheniformis 41P disclosed in DD266,710 published in 4.12.1989), Pseudomonas (Pseudomonas), such as Pseudomonas aeruginosa). A preferred E.coli cloning host is E.coli 294(ATCC 31,446), but other strains, such as E.coli B, E.coli X1776(ATCC 31,537) and E.coli W3110(ATCC 27,325) are also suitable. These examples are illustrative and not limiting.
In addition to prokaryotes, eukaryotic microorganisms, such as filamentous fungi or yeast, are suitable cloning or expression hosts for antibody-encoding vectors. Saccharomyces cerevisiae, or common baker's yeast, is the most commonly used among lower eukaryotic host microorganisms. However, various other genera, species and strains are also commonly available and can be used herein, such as Schizosaccharomyces pombe (Schizosaccharomyces pombe); kluyveromyces hosts such as, for example, Kluyveromyces lactis (k.lactis), Kluyveromyces fragilis (k.fragilis) (ATCC12,424), Kluyveromyces bulgaricus (k.bulgaricus) (ATCC 16,045), Kluyveromyces williamsii (k.wickramii) (ATCC 24,178), k.wallidii (ATCC 56,500), Kluyveromyces drosophilus (k.drosophilarium) (ATCC 36,906), Kluyveromyces thermotolerans (k.thermotolerans), and Kluyveromyces marxianus (k.thermomimanus); yarrowia (EP 402,226); pichia pastoris (Pichia pastoris) (EP 183,070); candida, Trichoderma reesei (Trichoderma reesei) (EP 244,234); neurospora crassa (Neurospora crassa); schwanniomyces (Schwanniomyces), such as Schwanniomyces occidentalis; and filamentous fungi, such as for example Neurospora (Neurospora), Penicillium (Penicillium), torticollis (Tolypocladium) and Aspergillus (Aspergillus) hosts, such as Aspergillus nidulans (a. nidulans) and Aspergillus niger (a. niger). For a review discussing the use of yeast and filamentous fungi in the production of therapeutic proteins, see, e.g., Gerngross, nat. Biotech.22: 1409-.
Specific fungal and yeast strains can be selected in which the glycosylation pathway has been "humanized", resulting in the production of antibodies with partially or fully human glycosylation patterns. See, for example, Li et al, nat. Biotech.24:210-215(2006) (humanization of the glycosylation pathway in Pichia pastoris (Pichia pastoris) is described); and Gerngross et al, supra.
Suitable host cells for expression of glycosylated antibodies may also be derived from multicellular organisms (invertebrates and vertebrates). Examples of invertebrate cells include plant and insect cells. Various baculovirus strains and variants have been identified as well as insect cells from hosts such as Spodoptera frugiperda (Trichinella), Aedes aegypti (mosquito), Aedes albopictus (mosquito), Drosophila melanogaster (Drosophila melanogaster) and Bombyx mori (Bombyx mori). Various viral strains for transfection are publicly available, for example, the L-1 variant of Autographa californica NPV and the Bm-5 strain of Bombyx mori NPV, and these viruses may be used as the viruses herein according to the present invention, particularly for transfection of Spodoptera frugiperda cells. Examples of insect cells include, without limitation, Drosophila cells (e.g., S2 cells), Trichoplusia ni cells (e.g., HighFive @)TMCells) and spodoptera frugiperda cells (e.g., Sf21 or Sf9 cells).
Plant cell cultures of cotton, corn, potato, soybean, petunia, tomato, lemna (leminaceae), alfalfa (m.truncatala), and tobacco may also be used as hosts. See, examplesFor example, U.S. Pat. Nos. 5,959,177, 6,040,498, 6,420,548, 7,125,978 and 6,417,429 (describe PLANTIBODIIES for antibody production in transgenic plantsTMA technique).
Antibody production
In some embodiments, cells cultured in a cell culture medium containing a heat-treated poloxamer are used to produce the antibody.
In some embodiments, the antibody is a monoclonal antibody. The modifier "monoclonal" indicates the character of the antibody as being obtained from a substantially homogeneous population of antibodies, and is not to be construed as requiring production of the antibody by any particular method. For example, Monoclonal Antibodies used in accordance with the present invention can be prepared by a variety of techniques including, for example, the Hybridoma method (e.g., Kohler and Milstein, Nature,256:495-97 (1975); Hongo et al, Hybridoma, 14(3):253-260(1995), Harlow et al, Antibodies: A Laboratory Manual, (Cold Spring Harbor Laboratory Press, 2 nd edition, 1988); Hammerling et al, see: Monoclonal Antibodies and T-Cell Hybridoma 563-681(Elsevier, N.Y., 1981)), the recombinant DNA method (see, for example, U.S. Pat. No.4,816,567), the phage display technique (see, for example, 2004, ckson et al, Nature,352: 628 (1991); Marks et al, J.mol. Acl. 1244,222, 567), the phage display technique (see, 2004, Claksson et al, Nature, 624: 628-55, 134-55-99, 134-134 (Level,
Antibodies can be produced using recombinant methods, for example, in the production of antibodies using CHO cells. For recombinant production of anti-antigen antibodies, the nucleic acid encoding the antibody is isolated and inserted into a replicable vector for further cloning (amplification of the DNA) or for expression. DNA encoding the antibody can be readily isolated and sequenced using conventional procedures (e.g., by using oligonucleotide probes that are capable of specifically binding to genes encoding the heavy and light chains of the antibody). Many vectors are available. Carrier components typically include, but are not limited to, one or more of the following: a signal sequence, an origin of replication, one or more marker genes, an enhancer element, a promoter and a transcription termination sequence.
The antibodies of the invention may be produced not only directly by recombination, but also as fusion polypeptides with heterologous polypeptides, preferably signal sequences or other polypeptides having specific cleavage sites at the N-terminus of the mature protein or polypeptide. Preferably, the heterologous signal sequence of choice is one that is recognized and processed (e.g., cleaved by a signal peptidase) by the host cell. For prokaryotic host cells that do not recognize and process the native antibody signal sequence, the signal sequence is replaced by a prokaryotic signal sequence selected from, for example, the alkaline phosphatase, penicillinase, lpp, or heat-stable enterotoxin II leader sequence. For yeast secretion, the native signal sequence may be replaced by, for example, a yeast invertase leader, a factor leader (including yeast and kluyveromyces alpha-factor leaders), or an acid phosphatase leader, a candida albicans glucoamylase leader, or a signal as described in WO 90/13646. In mammalian cell expression, mammalian signal sequences are available as well as viral secretory leaders, such as the herpes simplex gD signal.
The antibody may be produced intracellularly, in the periplasmic space of the cell, or secreted directly into the culture medium. If the antibody is produced intracellularly, as a first step, particulate debris (host cells or lysed fragments) is removed, for example, by centrifugation or ultrafiltration. Carter et al, Bio/Technology 10:163-167(1992) describe procedures for isolating antibodies secreted into the periplasmic space of E.coli. Briefly, the cell paste was thawed in the presence of sodium acetate (ph3.5), EDTA and phenylmethylsulfonyl chloride (PMSF) within about 30 min. Cell debris was removed by centrifugation. In the case of secretion of the antibody into the culture medium, the supernatant from the expression system is typically first concentrated using a commercially available protein concentration filter, e.g., an Amicon or Millipore Pellicon ultrafiltration device. Protease inhibitors, such as PMSF, may be included in any of the preceding steps to inhibit proteolysis, and antibiotics may be included to prevent the growth of adventitious contaminants.
Antibodies can be purified using, for example, hydroxyapatite chromatography, hydrophobic interaction chromatography, gel electrophoresis, dialysis, and affinity chromatography, with affinity chromatography being one of the generally preferred purification steps. The suitability of protein a as an affinity ligand depends on the type and isotype of any immunoglobulin Fc domain present in the antibody. Protein A can be used to purify antibodies based on
In some embodiments, the antibody described herein is an antigen binding fragment thereof. Examples of antigen binding fragments include Fab, Fab ', F (ab')2And Fv fragments; a diabody; a linear antibody; a single chain antibody molecule; and multispecific antibodies formed from antibody fragments. Fab fragments contain both the heavy and light chain variable domains and also contain the constant domain of the light chain and the first constant domain of the heavy chain (CH 1). Fab' fragments differ from Fab fragments by the addition of residues at the carboxy terminus of the heavy chain CH1 domain, including one or more cysteines from the antibody hinge region. Fab 'with the cysteine residue(s) of the constant domain bearing a free thiol group is designated herein as Fab' -SH. F (ab')2Antibody fragments were originally produced as Fab' fragment pairs with hinge cysteines between them. Other chemical couplings of antibody fragments are also known. "Fv" is the smallest antibody fragment that contains the entire antigen binding site. "Single chain Fv" or "scFv" antibody fragments comprise the VH and VL domains of an antibody, wherein these domains are present in a single polypeptide chain. Typically, the scFv polypeptide further comprises a polypeptide linker between the VH and VL domains which enables the scFv to form the desired structure for antigen binding. For reviews of scFv see, for example, Pluckth ü n, The Pharmacology of Monoclonal Antibodies (Monoclonal antibody Pharmacology), vol.113, Rosenburg and Moore editors (Springer-Verlag, New York, 1994), pp.269-315. Many methods for purifying the above-described antibodies can be suitably adapted to the purification of antigen-binding antibody fragments.
In general, various methods for preparing antibodies for research, testing, and clinical use are well established in the art, consistent with the methods described above, and/or as deemed appropriate for a particular antibody of interest by one of skill in the art.
Examples
The present invention may be more fully understood by reference to the following examples. However, the examples should not be construed as limiting the scope of the invention. It is understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application and scope of the appended claims.
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