Ocean rope sand control layer cladding device
阅读说明：本技术 海洋绳索防砂层包覆装置 (Ocean rope sand control layer cladding device ) 是由 宋炳涛 巩亮 姜润喜 邱延平 于 2020-07-17 设计创作，主要内容包括：海洋绳索防砂层包覆装置,包括：装置支架,包括水平设置的支架上平面；芯绳成型模口,用于形成芯绳,设置固定在支架上平面上,芯绳成型模口包括圆柱形空腔,该圆柱形空腔与支架上平面垂直设置；芯绳喂入模口,设置在芯绳成型模口下方,且与芯绳成型模口同中心轴设置；芯绳喂入模口上设置有多个圆形通道,多个圆形通道以芯绳喂入模口的中心轴为对称轴等间距对称设置,用于将芯绳绳股喂入芯绳成型模口；转动组件,设置在装置支架上,配置为以芯绳成型模口的圆柱形空腔中心轴为轴心转动；至少一个防砂层包覆组件,用于提供防砂层材料,设置安装在转动组件上,设置为与转动组件同步转动。(Marine rope sand control layer cladding device includes: the device bracket comprises a bracket upper plane which is horizontally arranged; the core rope forming die orifice is used for forming a core rope and is fixedly arranged on the upper plane of the bracket, and the core rope forming die orifice comprises a cylindrical cavity which is vertically arranged with the upper plane of the bracket; the core rope feeding die orifice is arranged below the core rope forming die orifice and is arranged coaxially with the core rope forming die orifice; the core rope feeding die orifice is provided with a plurality of circular channels, and the circular channels are symmetrically arranged at equal intervals by taking the central shaft of the core rope feeding die orifice as a symmetric shaft and are used for feeding core rope strands into the core rope forming die orifice; the rotating assembly is arranged on the device bracket and is configured to rotate by taking a central shaft of a cylindrical cavity of the core rope forming die as an axis; at least one sand control layer cladding subassembly for provide the sand control layer material, set up and install on rotating assembly, set up to rotate with rotating assembly is synchronous.)
1. Ocean rope sand control layer cladding device, its characterized in that, this cladding device includes:
the device bracket comprises a bracket upper plane which is horizontally arranged;
the core rope forming die orifice is used for forming a core rope and is arranged and fixed on the upper plane of the bracket, the core rope forming die orifice comprises a cylindrical cavity, and the cylindrical cavity is perpendicular to the upper plane of the bracket;
the core rope feeding die orifice is arranged below the core rope forming die orifice and is arranged coaxially with the core rope forming die orifice; the core rope feeding die orifice is provided with a plurality of circular channels, and the circular channels are symmetrically arranged at equal intervals by taking the central shaft of the core rope feeding die orifice as a symmetric shaft and are used for feeding core rope strands into the core rope forming die orifice;
the rotating assembly is arranged on the device bracket and is configured to rotate by taking a central shaft of the cylindrical cavity of the core rope forming die as an axis;
at least one sand control layer cladding subassembly for provide the sand control layer material, set up and install rotating assembly is last, set up to with rotating assembly synchronous revolution.
2. The marine rope sand control layer coating device of claim 1, wherein the rotating assembly comprises:
the outer side of the circumference of the large-circumference annular gear part is provided with gear teeth, and the large-circumference annular gear part is sleeved on the core rope forming die orifice and is rotatably connected with the core rope forming die orifice through a bearing;
a pinion member having gear teeth formed on an outer circumferential side thereof and disposed on the device holder, the gear teeth of the pinion member being disposed to be engaged with the gear teeth of the large circumferential gear member;
the motor is arranged on the device bracket, is connected with the pinion gear component and is used for driving the pinion gear component to rotate;
wherein the sand control layer cladding assembly is arranged and fixed on the large circumference ring gear component.
3. The marine rope sand control layer coating apparatus of claim 2, wherein the large circumferential ring gear member comprises two layers of different diameters fixedly connected to each other, wherein the diameter of the lower layer is smaller than that of the upper layer, the gear teeth are disposed on the outer circumference of the lower layer, and the sand control layer coating assembly is disposed and fixed on the upper layer.
4. The marine rope sand control layer coating apparatus of claim 2, wherein the sand control layer coating assembly is provided in plurality, symmetrically disposed at the outer edge region of the large circumferential gear part.
5. The marine rope sand control coating unit of claim 4 wherein said sand control coating module is provided in 2, 3, 4, 5 or 6 pieces.
6. The marine rope sand control layer coating apparatus of claim 1, wherein the sand control layer coating assembly comprises:
a support rod member;
the movable part is arranged and installed on the supporting rod part, and the installation height of the movable part is adjustable;
the rotating shaft is used for placing a sand prevention layer material and is connected with the movable part, and an included angle between the rotating shaft and the supporting rod part is adjustable;
and the tension adjusting assembly is sleeved on the rotating shaft and used for adjusting the tension of the sand-proof layer material.
7. The marine rope sand control layer coating device of claim 6, wherein the tension adjustment assembly comprises:
the symmetrical clamping pieces are sleeved on the rotating shaft;
the spring component is sleeved on the rotating shaft;
and the rotating component is in threaded connection with the rotating shaft, is arranged outside the spring component and is used for adjusting the length of the spring component.
8. The marine rope sand control layer coating device of claim 2, further comprising:
and the annular disc is sleeved outside the core rope forming die opening and fixedly connected with the upper end part of the supporting rod component.
9. The marine rope sand control layer coating device of claim 1, wherein the plurality of circular channels on the core rope feed die are arranged parallel to each other.
10. The marine rope sand control layer coating device of claim 1, wherein the distance between the circular channel and its central axis of symmetry is not less than the radius of the cylindrical cavity.
Technical Field
The application belongs to the technical field of special rope, concretely relates to ocean rope sand control layer cladding device.
Background
With the rise of high-performance fiber materials, chemical fiber ropes are more and more widely used in the field of marine ropes. Because there is the particle of earth, sand grain in the ocean, invade inside the rope easily, when the rope atress, the sand grain just like sharp blade, forms cutting action to the fibre, forms very abominable damage effect to the fibre, seriously influences the performance of rope, must protect the rope, prevents that the sand grain from invading the rope.
Disclosure of Invention
In view of this, the technical scheme that this application embodiment discloses is a marine rope sand control layer cladding device for form the sand control layer in marine rope, prevent that sand grain from getting into marine rope and destroying its structure, influence safety in utilization. Specifically, some embodiments disclose a marine rope sand control layer coating device comprising:
the device bracket comprises a bracket upper plane which is horizontally arranged;
the core rope forming die orifice is used for forming a core rope and is fixedly arranged on the upper plane of the bracket, and the core rope forming die orifice comprises a cylindrical cavity which is vertically arranged with the upper plane of the bracket;
the core rope feeding die orifice is arranged below the core rope forming die orifice and is arranged coaxially with the core rope forming die orifice; the core rope feeding die orifice is provided with a plurality of circular channels, and the circular channels are symmetrically arranged at equal intervals by taking the central shaft of the core rope feeding die orifice as a symmetric shaft and are used for feeding core rope strands into the core rope forming die orifice;
the rotating assembly is arranged on the device bracket and is configured to rotate by taking a central shaft of a cylindrical cavity of the core rope forming die as an axis;
at least one sand control layer cladding subassembly for provide the sand control layer material, set up and install on rotating assembly, set up to rotate with rotating assembly is synchronous.
Some embodiments disclose a marine rope sand control layer coating apparatus, the rotating assembly comprising:
the outer side of the circumference of the large-circumference ring-shaped gear part is provided with gear teeth, and the large-circumference ring-shaped gear part is sleeved on the core rope forming die orifice and is rotatably connected with the core rope forming die orifice through a bearing;
a pinion member having gear teeth formed on an outer circumferential side thereof and disposed on the device holder, the gear teeth of the pinion member being disposed to be engaged with the gear teeth of the large circumferential gear member;
the motor is arranged on the device bracket, is connected with the pinion component and is used for driving the pinion component to rotate;
wherein the sand control layer cladding assembly is arranged and fixed on the large-circumference ring gear component.
Some embodiments disclose marine rope sand control layer cladding device, its characterized in that, big circumference ring gear spare include the diameter difference, two-layer that links firmly each other, and wherein the lower floor's diameter is less than the upper diameter, and the teeth of a cogwheel setting is on the outer circumference of lower floor, and sand control layer cladding subassembly sets up and fixes on the upper strata.
Some embodiments disclose a marine rope sand control layer cladding device, the sand control layer cladding subassembly sets up to a plurality ofly, sets up in the outer fringe region of big circumferential gear part symmetrically.
Some embodiments disclose a marine rope sand control layer cladding device, the sand control layer cladding subassembly sets up 2, 3, 4, 5 or 6.
Some embodiments disclose a marine rope sand control layer coating device, the sand control layer coating assembly comprising:
a support rod member;
the movable part is arranged and installed on the supporting rod part, and the installation height of the movable part can be adjusted;
the rotating shaft is used for placing a sand prevention layer material, the rotating shaft is connected with the movable part, and an included angle between the rotating shaft and the supporting rod part is adjustable;
and the tension adjusting assembly is sleeved on the rotating shaft and used for adjusting the tension of the sand-proof layer material.
Some embodiments disclose a marine rope sand control layer coating device, the tension adjustment assembly comprising:
the symmetrical clamping pieces are sleeved on the rotating shaft;
the spring component is sleeved on the rotating shaft;
the rotating component is in threaded connection with the rotating shaft, is arranged on the outer side of the spring component and is used for adjusting the length of the spring component.
The marine rope sand control layer cladding device disclosed by some embodiments further comprises an annular disc, the annular disc is sleeved outside the core rope forming die orifice and fixedly connected with the upper end part of the supporting rod component.
Some embodiments disclose a marine rope sand control layer coating device, wherein a plurality of circular channels on a core rope feeding die are arranged in parallel.
Some embodiments disclose a marine rope sand control layer coating device, the distance between the circular channel and its central axis of symmetry is no less than the radius of the cylindrical cavity.
The ocean rope sand control layer cladding device that this application embodiment discloses can be with the cladding of sand control layer material winding on the core rope, through the quantity and the mode of setting up of adjustment control core rope strand, the core rope body of structure homogeneous has been formed, and then through the cladding speed of adjustment sand control layer material, cladding angle and the cladding number of piles, thickness and the sand control effect that can nimble control sand control layer obtain the sand control layer that accords with different needs, have good practical value in the ocean rope preparation that has the sand control function, the production process.
Drawings
FIG. 1
FIG. 2
FIG. 3 example 3 schematic view of a wick feed die
FIG. 4 schematic view of an
FIG. 5
Reference numerals
1 device support 2 core rope forming die
3 core rope feeding die orifice 30 core rope feeding die orifice bracket
31
41 large circumferential ring gear member 42 pinion member
43 bearing 44 motor
411 Gear Member Upper layer 412 Gear Member lower layer
5 Sand control layer cladding subassembly 51 support rod part
52 Movable part 53 securing bolt
54 rotating part 55 rotating shaft
56. 57 symmetrical clamping piece 58 adjusting bolt
59
7
100 core rope 101 sand-proof layer material
102 wire coil of sand control layer material
Detailed Description
The word "embodiment" as used herein, is not necessarily to be construed as preferred or advantageous over other embodiments, including any embodiment illustrated as "exemplary". Performance index tests in the examples of this application, unless otherwise indicated, were performed using routine experimentation in the art. It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure.
Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; other test methods and techniques not specifically mentioned in the present application are those commonly employed by those of ordinary skill in the art.
The terms "substantially" and "about" are used herein to describe small fluctuations. For example, they may mean less than or equal to ± 5%, such as less than or equal to ± 2%, such as less than or equal to ± 1%, such as less than or equal to ± 0.5%, such as less than or equal to ± 0.2%, such as less than or equal to ± 0.1%, such as less than or equal to ± 0.05%. Numerical data represented or presented herein in a range format is used merely for convenience and brevity and thus should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. For example, a numerical range of "1 to 5%" should be interpreted to include not only the explicitly recited values of 1% to 5%, but also include individual values and sub-ranges within the indicated range. Thus, included in this numerical range are individual values, such as 2%, 3.5%, and 4%, and sub-ranges, such as 1% to 3%, 2% to 4%, and 3% to 5%, etc. This principle applies equally to ranges reciting only one numerical value. Moreover, such an interpretation applies regardless of the breadth of the range or the characteristics being described. Usually sea boat rope has the bilayer structure of skin cladding fag end, the sand control layer setting of sea boat rope is between skin and fag end usually, the cladding of sand control layer is at the fag end surface in this application embodiment, sea rope sand control layer cladding device will prevent the sand control layer cladding on the fag end promptly, form the core rope that has certain thickness sand control layer, this core rope further gets into the skin of rope weaving technology, carry out the manufacturing of sea rope, therefore, the cladding device that this application embodiment disclosed sets up usually in the rope production flow, as one of them process step, realize the sand control layer cladding operation, for this reason, can carry out nimble setting to the sand control layer cladding device that this application embodiment disclosed according to the production reality, with the actual production condition of matching, can carry out nimble adjustment to the operation parameter of cladding device simultaneously, with the actual production speed of matching.
In this document, including the claims, all conjunctions such as "comprising," including, "" carrying, "" having, "" containing, "" involving, "" containing, "and the like are to be understood as being open-ended, i.e., to mean" including but not limited to. Only the conjunctions "consisting of … …" and "consisting of … …" are closed conjunctions.
In the following detailed description, numerous specific details are set forth in order to provide a better understanding of the present disclosure. It will be understood by those skilled in the art that the present application may be practiced without some of these specific details. In the examples, some methods, means, instruments, apparatuses, etc. known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application. On the premise of no conflict, the technical features disclosed in the embodiments of the present application may be combined arbitrarily, and the obtained technical solution belongs to the content disclosed in the embodiments of the present application.
In some embodiments, a marine rope sand control coating device comprises:
the device bracket comprises a bracket upper plane which is horizontally arranged; the device support is a mounting platform for covering all the components of the device so as to reasonably and coordinately arrange all the components and realize the covering operation of the sand prevention layer, and has the structure of a common equipment support, for example, the device support comprises a support upright column which is vertically arranged and a mounting platform which is horizontally arranged, the mounting platform can be arranged into a plurality of layers or multiple layers, and at least one upper plane platform which is horizontally arranged is arranged above the mounting platform;
the core rope forming die orifice is used for forming a core rope and is fixedly arranged on the upper plane of the bracket, and the core rope forming die orifice comprises a cylindrical cavity which is vertically arranged with the upper plane of the bracket; one or more core rope strands are fed into a core rope forming opening from one end generally, the fed strands penetrate out from the other end to form a core rope whole body, the cross section of the cylindrical cavity is taken as the center of a circle, and the core rope with a regular and tidy shape is favorably formed, for example, a plurality of core rope strands are easy to form the whole core rope with a nearly circular shape in a core rope forming die opening; the central part of the core rope forming die is provided with a cylindrical cavity, and the shape of the core rope forming die is cylindrical, namely the core rope forming die is a cylindrical structure and is usually arranged on the device bracket, and the central shaft of the core rope forming die is vertical to the upper plane of the device bracket; for example, a core rope forming die can be used for forming a core rope with the diameter of 20-300 mm;
the core rope feeding die orifice is arranged below the core rope forming die orifice, and the core rope feeding die orifice and the core rope forming die orifice are arranged on the same central shaft; the core rope feeding die orifice is provided with a plurality of circular channels, and the circular channels are symmetrically arranged at equal intervals by taking the central shaft of the core rope feeding die orifice as a symmetric shaft and are used for uniformly feeding core rope strands into the core rope forming die orifice; generally, the core rope feeding die is of an axisymmetric structure, such as a cylinder, a truncated cone and the like, and the core rope feeding die and the core rope forming die are arranged through a central shaft, a plurality of circular channels arranged in the core rope feeding die are uniformly distributed on a concentric circle of the core rope feeding die by taking the central shaft as a symmetry axis, and outlets of the plurality of circular channels are uniformly distributed at an inlet end of the core rope forming die, so that a plurality of core rope strands can form the core rope with uniformly distributed strands under the action of the edge of a cylindrical cavity; as an alternative embodiment, the distance between the outlet of the circular channel and the central axis thereof is not less than the radius of the cylindrical cavity of the core rope forming die, so that the core rope strands are always in contact with the outer edge of the cylindrical cavity and keep a relatively stable position;
the rotating assembly is arranged on the device bracket and is configured to rotate by taking a central shaft of a cylindrical cavity of the core rope forming die as an axis; the rotatable assembly is typically capable of circular movement about the wick-forming die so as to maintain a constant distance from, and relatively constant speed with, the wick-forming die during its movement; for example, the rotation linear speed of the rotating assembly can be set between 0 and 3 m/s;
at least one sand control layer cladding subassembly for provide the sand control layer material, set up to install on rotating assembly, set up to rotate with rotating assembly is synchronous, rotates the in-process at it and on the core rope of forming in the core rope shaping die orifice with the cladding of sand control layer material. Generally, one or more core rope strands form an integral core rope in a core rope forming die orifice, and in the moving process of the core rope, a sand prevention layer cladding assembly rotates around the core rope along a set track to wind a sand prevention layer material outside the core rope; the coating of sand control layer material is outside the core rope, forms the core rope that has the sand control layer, gets into the next step weaving technology of ocean rope, further weaves jointly with the line skin fibre, forms sand control ocean rope.
Usually the sand control layer material is banded material to even winding cladding is the rope core surface, according to the sand control demand of in-service use, can the cladding multilayer sand control layer material form different thickness, the sand control layer of different sand control indexes, a sand control layer cladding subassembly provides a sand control layer material usually, as optional implementation mode, can set up a plurality of sand control layer cladding subassemblies and provide many sand control layer materials, can improve cladding efficiency, for example, 2, 3, 4, 5, 6 etc..
Generally, the coating operation of the sand control layer coating assembly has different technical requirements, for example, adjustment of the coating speed, setting of the coating angle, setting of the number of coating layers, and the like can be realized, and therefore, the sand control layer coating assembly generally has a suitable structure so as to realize the setting of the coating speed, the coating angle, the number of coating layers, and the like. Where multiple sand control screen sheathing assemblies are provided, the multiple sheathing assemblies will typically have the same construction.
In the sand control layer cladding operation, the cladding that different number of piles of sand control layer material can be realized to adjustment sand control layer cladding angle and cladding speed, and the sand control effect on sand control layer is further controlled to the thickness of control cladding.
In the sand control layer cladding operation, set up a plurality of sand control layer cladding subassemblies and carry out the cladding operation simultaneously and can improve the efficiency of cladding operation, improve cladding speed.
In the sand control layer coating operation, the coating speed, the coating thickness and the number of the coating components are adjusted, so that the speed of the production process of the marine rope can be coordinated with the speed of the production process of the marine rope. Generally, the sand prevention layer coating operation is a process link in the production process of the marine rope, and the adjustment of the coating rate of the sand prevention layer in the joint is beneficial to controlling the coating operation rhythm and is coordinated and unified with the whole production process.
As an alternative embodiment, the rotating assembly of the marine rope sand control layer coating device comprises: the outer side of the circumference of the large-circumference ring-shaped gear part is provided with gear teeth, and the large-circumference ring-shaped gear part is sleeved on the core rope forming die orifice and is rotatably connected with the core rope forming die orifice through a bearing; a pinion member having gear teeth formed on an outer circumferential side thereof and disposed on the device holder, the gear teeth of the pinion member being disposed to be engaged with the gear teeth of the large circumferential gear member; the motor is arranged on the device bracket, is connected with the pinion component and is used for driving the pinion component to rotate; wherein the sand control layer cladding assembly is arranged and fixed on the large-circumference ring gear component.
As an alternative embodiment, the large-circumference ring gear part of the rotating assembly comprises two layers which have different diameters and are fixedly connected with each other, wherein the diameter of the lower layer is smaller than that of the upper layer, the gear teeth are arranged on the outer circumference of the lower layer, and the sand control layer covering assembly is arranged and fixed on the upper layer.
In an alternative embodiment, the sand control layer coating assembly is provided in plurality, symmetrically in the outer edge area of the large circumferential gear member. Usually the sand control layer cladding subassembly sets up the region far away apart from the axis of rotation on the runner assembly, and equidistant ground coaxial arrangement moreover makes its distribution even, is convenient for control sand control layer material winding position, winding direction etc. on the core rope.
As an alternative embodiment, the sand control layer coating assembly is provided in 2, 3, 4, 5 or 6 pieces.
As an alternative embodiment, the sand control layer coating assembly comprises: a support rod member; the movable part is arranged and installed on the supporting rod part, and the installation height of the movable part can be adjusted; the rotating shaft is used for placing a sand prevention layer material, the rotating shaft is connected with the movable part, and an included angle between the rotating shaft and the supporting rod part is adjustable; and the tension adjusting assembly is sleeved on the rotating shaft and used for adjusting the tension of the sand-proof layer material.
As an alternative embodiment, the tension adjustment assembly comprises: the symmetrical clamping pieces are sleeved on the rotating shaft; the spring component is sleeved on the rotating shaft; the rotating component is in threaded connection with the rotating shaft, is arranged on the outer side of the spring component and is used for adjusting the length of the spring component. For example, tension control between 0 and 2Kg can be achieved.
As an optional implementation mode, the marine rope sand control layer cladding device further comprises an annular disc, wherein the annular disc is sleeved outside the core rope forming die and fixedly connected with the upper end part of the supporting rod component.
In the marine rope sand control layer coating device, a plurality of circular channels on a core rope feeding die are arranged in parallel.
In the marine rope sand control layer coating device, the distance between the circular channel of the core rope feeding die and the symmetrical central axis of the circular channel is not less than the radius of the cylindrical cavity of the core rope forming die. If the circular channel is arranged parallel to the central axis, the distance between the circular channel and the symmetrical central axis thereof refers to the distance between the inner side of the circular channel and the central axis, and if the circular channel is not parallel to the central axis, for example, arranged at a certain included angle, the distance between the circular channel and the symmetrical central axis thereof refers to the distance between the inner side of the outlet end of the circular channel and the central axis; the radius of the cylindrical cavity of the wick-forming die is generally defined as the radius of the cylindrical cavity at its exit, i.e., the distance between the inner side wall of the exit end of the wick-forming die and its central axis.
The technical details are further illustrated in the following examples.
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